Swagelok KBP Series Technische Daten

KBP Series Regulators

Maintenance Instructions

Kit Contents

Seat retainer

Seat Retainer seal

0 to 250 psig (0 to 17.2 bar) and

0 to 500 psig (0 to 34.4 bar) kits

contain 2 diaphragms.

All other kits contain 1.

Diaphragm Lubricant (with MSDS)

Tools Required

Tool Size Component

Socket

5/8 in. Seat Retainer

Crow’s foot

2 in. Cap ring

Torque wrench capable of

13.0 ft·lb (17.5 N·m, 1.8 m·kg) Seat retainer

capable of

129 ft·lb (175 N·m, 17.9 m·kg) Cap ring

WARNING

Before removing a regulator from the system

for service, you must

• depressurizesystem

• purgethesystemtoremoveanyresidual

system media left in the regulator.

Disassembly

1. Turn handle counterclockwise until it stops.

2. Loosen cap ring.

3. Remove cap assembly and handle as one piece and

set aside for later use.

Note: In 0 to 500 psig regulators, the range spring and

spring button may fall from the cap assembly when

lifted. Set aside for later use.

Cap assembly / handle

0 to 500 psig

regulators

Range spring

Spring button

Handle

Cap ring

4. Remove stop plate and diaphragm(s).

5. Use socket wrench to remove seat retainer

assembly.

Reassembly

Note: Ensure all parts are free of debris or damage.

6. Fit the seat and retainer seal into the seat retainer

until ush. Lightly lubricate the threads only. Avoid

contaminating the retainer seal.

7. Thread seat retainer assembly into body and tighten

to 13.0 ft·lb (17.5 N·m, 1.8 m·kg).

8. Install diaphragm(s) into body with the large

convolution down. For assemblies with two

diaphragms, both should have the same orientation.

9. Install stop plate onto diaphragm.

10. For 0 to 500 psig regulators, reinstall the spring

button and range spring into the cap assembly.

11. Place cap assembly on body and thread cap ring

onto body. Tighten cap ring to 129 ft·lb (175 N·m,

17.9 m·kg).

12. Test and set the regulator for proper operation.

Swagelok — TM Swagelok Company

October 2015, R2

MS-CRD-0108

Diaphragm

Body

Range spring

Spring button

Cap assembly

Retainer seal

Seat retainer

Seat

Lubricate lightly

Groove

facing down

Boss Stop plate

Diaphragm

Large convolution

Diaphragm Stop plate

Discard

For additional information on regulator operation, see

www.swagelok.com.

Seat

retainer

assembly

Discard

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