Sym XC12 Series Bedienungsanleitung

OWNER'S MANUAL

MANUEL D’UTILISATION

BEDIENUNGSANLEITUNG

GEBRUIKERSHANDLEIDING

MANUAL DO UTILISADOR

XC12/XC20 SERIES

CONTENTS

1. Contents ........................................................................................................................ 1

2. Control location .............................................................................................................. 3

3. Before riding .................................................................................................................. 4

4. Safe riding ..................................................................................................................... 4

5. Driving ........................................................................................................................... 5

6. Use genuine spare parts ............................................................................................... 5

7. Use of each component ................................................................................................. 6

Gauges .......................................................................................................................... 6

Operation of ignition switch ........................................................................................... 7

Operation of steering handle lock switch ....................................................................... 7

Operation of seat open switch ....................................................................................... 7

Use of buttons ............................................................................................................... 8

Storage box...................................................................................................................... 9

Safety helmet hook........................................................................................................... 9

Fuel tank cap................................................................................................................... 9

Brake............................................................................................................................. 10

Important points and cautions for starting engine ........................................................ 11

8. The best way to drive off .............................................................................................. 12

The control of throttle valve handle ............................................................................. 12

Parking method ........................................................................................................... 12

9. Inspection and maintenance before riding .................................................................. 13

Routine inspection ....................................................................................................... 13

Engine oil inspection and change ................................................................................ 13

Fuel inspection.............................................................................................................. 14

Transmission oil inspection and change ....................................................................... 14

Inspection and adjustment of brake free play .............................................................. 15

Disc brake inspection (depending on models) ............................................................. 16

Throttle valve handle clearance adjustment ................................................................ 17

Inspection and maintenance of battery ........................................................................ 17

Tire inspection ............................................................................................................. 18

Steering handle front shock absorbers inspection ....................................................... 18

Checking and changing fuses ..................................................................................... 19

Checking the turn signal lights and horn ..................................................................... 19

Checking the front and rear lights ................................................................................ 19

Checking the brake light .............................................................................................. 19

Checking for fuel leakage ............................................................................................ 20

1. CONTENTS

Checking the lubrication of body’s various mechanisms ............................................. 20

Checking the spark plug .............................................................................................. 20

Checking the air cleaner .............................................................................................. 20

10.When there is an abnormal condition or a trouble ....................................................... 21

Diagnosis when engine does not start ......................................................................... 21

11.Suggestions on engine fuel ......................................................................................... 21

12.Transmission oil ........................................................................................................... 21

13.Cautions for riding scooter ........................................................................................... 22

Anti-lock brake system ................................................................................................... 23

14. Cooling system inspection............................................................................................. 24

15.Periodical maintenance schedule .................................................................................. 26

16.Specification ................................................................................................................ 27

2. CONTROL LOCATION

MODE:XC12W1-EU/ XC12WW-EU/XC20W1-ZA/XC20W1-ZAC

Fuel tank cap

Starter switch

Exhaust muffler

High& Low beam/Turn

signal/Seat open/Horn

Switch

Front light/

Position light

Rear brake level

Tail/Stop light

Battery

Air Cleaner

Oil level

Front turn

signal light

Helmet hook

Storage box

Side stand

Ignition switch

Engine start

control switch

Front brake level

Main stand

Engine number

Frame number

3. BEFORE RIDING

This manual describes the correct usage of this scooter including safety riding, simple inspection

methods and so on.

For a more comfortable and safety riding, please read this manual carefully.

In case the scooter’s specifications and construction are modified and different from the photos

and diagrams on the owner’s manual / catalogues, the specifications and construction of the

actual scooter shall prevail.

4. SAFE RIDING

It is very important to be relax and clothe properly when driving, observe traffic regulations, do not rush,

always drive carefully and relaxed.

Usually, most people would ride their newly bought scooter very carefully, but after they became familiar

with their scooters, they tended to become reckless which may result in an accident.

WARNING!!

To avoid getting burned by exhaust pipe when taking a passenger. Make sure your passenger

has put his/her feet on the pedals.

After running, the exhaust pipe is very hot, be careful not to get burned when conducting an

inspection or maintenance.

After running, the exhaust pipe is very hot, select a suitable location to park your scooter to avoid

others getting burned by the exhaust pipe.

Thank you very much for your patronage

In order to maximize your motorcycle’s performance, a periodical inspection and maintenance

should be completely carried out.

We recommend that after riding your new motorcycle for the first 300 kilometers, you should

take your motorcycle to the original dealer for an initial inspection, and to have your motorcycle

inspected periodically every 1000 kilometers thereafter.

To remind you:

Please wear a safety helmet, and properly tighten the chin belt when riding a motorcycle.

Clothes with open or loose cuffs may be blown by wind and cause the cuffs to get caught on the

steering handle and thus affects riding safety.

So, put on clothes with tight sleeves.

Hold the steering handle by both hands when riding. Never ride with only one hand.

Observe the speed limit.

Wear suitable low-heel shoes.

Perform periodical maintenance and inspection in accordance with the schedule.

For your benefit, please ask your SANYANG dealer the operating manual and carefully read the

following:

Correct use of the motorcycle.

Pre-delivery inspection and maintenance.

CAUTION:

Modified motorcycle will affect its structure or performance, and cause poor engine operation or

exhaust noise, which will result in shortening the motorcycle’s service life.

Besides, modification is illegal and does not conform to the original design and specifications.

A modified motorcycle will not be covered by warranty, therefore, do not modify your motorcycle

at will.

5. DRIVING

Keep the related parts of your body such as arms, palms, lumbar, and toes relax and ride

with the most comfortable posture in order to be able to react quickly whenever it is

necessary.

Rider’s posture will greatly affect riding safety. Always keep your body’s gravity in the center of

the saddle, if your body’s gravity is on the rear part of saddle, the front wheel load will be reduced,

and this will cause the steering handle shaking. It is dangerous to ride a scooter with an

unstable handle.

It will be much easier to make a turn if rider inclines his body inward when turning. On the other

hand, the rider will feel unstable if his body and the scooter do not incline.

The scooter is hard to control on a bumpy, unleveled, unpaved road, try to know the road

conditions in advance, slow down and use your shoulder’s force to control the handle.

Suggestion: Do not load objects on the front pedals unnecessarily, to avoid affecting the riding

safety and the operation of steering handle.

6. USE GENUINE SPARE PARTS

In order to maintain the scooter’s best performance, each part’s quality, material, and machined

precision must conform with the design requirements. “SYM Genuine Spare Parts” were made

from the same high quality materials used for the original scooter. No parts would be sold to the

market until they could meet the designed specifications through sophisticated engineering and

stringent quality control. Therefore, it is necessary to purchase “SYM Genuine Spare Parts” from

“SYM Authorized Dealers or Franchised Dealers” when replacing spare parts. If you buy cheap,

or fake substitute parts from the market, no guarantee can be provided either for the quality or

durability. Also, it may result in unexpected troubles and lower the scooter’s performance.

Always use SYM Genuine Spare Parts to keep your scooters pure blood and to ensure its long

service life.

CAUTION:

The rider’s feeling on the handle is slightly different with a load or without a load.

Overload may cause the handle to swing and affects the riding safety.

Therefore, do not overload your scooter.

CAUTION:

Do not place flammable materials such as rags between the body side cover and engine to

avoid components damaging by fire.

Do not load objects on areas not specified for loading to avoid damage.

SUGGESTION

To maximize the motorcycle’s performance and prolong its service life:

The first month or first 1000km is the wear- in period for the engine and components.

Avoid rapid acceleration, and keep the speed below 60km/hr.

CAUTION:

Do not wipe plastic components, e.g. instrument panel, headlight, with organic solvents such as

gasoline…etc to avoid damaging these components.

The panel figure for speedometer may vary from model to model, but the location usually are the

same.

7. USE OF EACH COMPONENT

(The following is SYM 4 stroke air-cooling125c.c./200c.c.scooter’s basic operation, and

they could vary from different individual models. Please consult the end of this manual.)

§GAUGES §

Speedometer/ Tachometer：

Indicates driving speed or engine rpm.

Odometer:

Indicates total accumulated distance traveled.

Trip Kilometer:

The rider can measure the trip kilometers.

In normal display status, press “MODE”button for 1second,it can show total distance traveled.

Press “MODE”button again, then it can switching over trip kilometer display mode.

In trip kilometer display status, press "SET" button for a long time, it can eliminate the mileage value.

High Beam Indicator：

This indicator comes on with high beam headlight is turned on.

Turn (left/right) Signal Indicator：

The left or right Indicator will be flashing according to the operated directions of turn signal light

switch when it is turned on.

Fuel Meter:

The pointer in this meter shows how much fuel remains in the tank.

The pointer stays in “E”position when key switch is turned to “OFF”.

Cooling temperature indicator(For:XC12WW-EU):

Indicates the engine cooling water temperature, engine cooling water temperature indicator if light,

should check the cooling water is sufficient and the fan motor is running.

Voltmeter/time(For:XC12WW-EU/XC20W1-EU):

Display average voltage of battery or time.

Under the normal display status, press "SET" button 0.5 second, it can switch “VOLTAGE” display

High Beam Indicator

Fuel meter

Speedometer

Turn Right Signal

Indicator

Turn Left Signal

Indicator

Engine oil replacement

warning lamp

Fault indicator light

ABS Indicator

Trip Kilometer/

Odometer

Voltmeter/time

Tachometer

Cooling temperature

Indicator

mode or “CLOCK”display mode.

In time display mode, when the scooter is stationary , long press the "MODE" button more than 2

seconds, then it enter the time setting MODE, at this time press “MODE”button 1second, it can

switching over setting mode(Hour→minutes tens digit→minute single digits).

Short press "SET" button once, figure add 1.

In setting display mode, long press the "MODE" button for more than 2 seconds, it can leave the

setting mode.

Fault indicator light:

If there is something wrong with the ECS, the warning light will light all the time.

Engine oil change warning lamp(XC12WW-EU/XC20W1-EU):

It is used to indicate the oil exchange time, with lights, when the vehicle was driven about 1000

kilometers, indicator light will light up, warn the users to replace the oil.

After finish oil change, After the oil change, put the main switch in “ON”, long press "SET" button

more than 2 seconds in “ODO” mode, then the indicator light will go out.

ABS indicator light(ABS Model)(For:XC20W1-EU):

Normally the ABS indicator light goes on when the ignition switch is turned on and goes off

shortly after the scooter starts moving.

The ABS (Anti-lock Brake System) indicator light goes on when the ignition switch is turned on and

goes off shortly after the scooter starts moving. If the ABS is normal, it stays off. If something is

wrong with the ABS, the indicator goes on and stays on. When the indicator light is on, the ABS does

not function but if the ABS fails, the conventional brake system will still work normally.

§OPERATION OF IGNITION SWITCH §

“ON” position:

Engine can be started in this position.

Ignition switch key can not be removed.

“OFF” position:

Engine is shut off and can not be started in this

position .

Ignition switch key can be removed.

§OPERATION OF STEERING HANDLE LOCK SWITCH §

“Steering handle lock” position

Turn the steering handle to left and insert the key

into, press ignition switch key clockwise and then

lightly turn it to left to the “lock” position.

The steering handle is locked in this position.

Ignition switch key can be removed.

When unlocking, simply turn the key from the

“LOCK”position to the “OFF”position.

§OPERATION OF SEAT OPEN SWITCH§

Inserted the ignition switch key in the main switch lock.

Turn the ignition switch key to the“seat open”position counter-clockwise.

Then, the seat will be open.

IGNITION SWITCH

CAUTION:

Make sure to take the

key away with you

before you lock your

seat.

§USE OF BUTTONS §

Electrical starter button

this is a starting motor button(switch) for engine starting.

With the main switch “on”, press this button while holding the front or rear brake lever will

start the engine.

High/low beam switch

This is the high and low beam of headlight switching switch. Press this switch to switch between

high and beams.

This is for high beam.

This is for low beam.(please turn to low beam riding in city.).

CAUTION:

Release this button immediately after engine has been starter, and never press the button

again to avoid damaging the engine.

This mechanism is a safety design. The engine can only be started after the front or rear brake

lever (pedal) has been applied.

Do not use light system. Turn headlight and turn signal light to the “off”position when the

engine is being started.

CAUTION:

Never operate the ignition switch key when the motorcycle is running. To turn the ignition

switch to “OFF”and “LOCK”position will shut off the electrical system and that may result in

a dangerous accident. Therefore, the ignition switch can only be turned off after the

motorcycle has been completely stopped.

Always remove the key and be sure to take the key away with you after locking the steering

handle before leaving your motorcycle.

If ignition switch remains in the “ON” position for a prolonged period after the engine has

been stopped, the battery’s capacity will be reduced and this may affect the engine’s start

ability.

Make sure to take the key away with you before you lock your seat.

Turn Signal

Switch

Horn Switch

High/low

beam switch

Seat open

Electrical starter

button

Seat open

Turn ignition switch to the“ON”position and press this button down. Then, the seat will

be open.

This button will return to original position after

releasing.

Press the seat down and it will be locked

automatically.

After the seat catch has been locked , check to make

sure it has locked properly by lightly lifting the seat.

Engine start control switch

The switch button position is under seat.

“ON”position: Engine is locked and can not be started

engine in this position.

“OFF”position: When the ignition switch is “on”position,

the start control switch is “off”position, press

electrical starter button while holding the front

or rear brake lever will start the engine.

Horn Switch

Press this button down when ignition switch is in the “ON”position, the horn will sound.

Turn Signal Switch

Turn signal lights are used when turning left/right or changing lane.

Turn ignition switch to the “ON”position, and slide the turn signal switch to left or right . Then, the

turn signal lights will flash.

To release, simply return the turn signal light button to the original position.

Left-side turn signal light flashing means you intend to make a left turn.

Right-side turn signal light flashing means you intend to make a right turn.

§STORAGE BOX§

This box is located under the saddle.

Maximum load capacity:10kg.

Do not store valuables in the box.

Make sure that the saddle has been locked completely

after it was pressed down.

Take out valuables before washing to avoid wetting these

objects.

Do not place thermal sensitive objects in the box

because of engine’s heat and high temperature.

Seat open

switch

CAUTION:

Be sure to remove the key after the seat

has been locked.

Do not put the key inside the storage

box after unlocking to avoid the key being

locked inside the storage box when the

seat is pressed down automatically.

Engine start

control switch

Storage box

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