Target FeedMaster Bedienungsanleitung

REV. 03

M 890-00379 rev.09

Feed Scale

TARGET

FeedMaster

User's Manual

FOR CUSTOMER USE

Enter the serial number located on the side

of the controller below for future reference.

Model number:

Serial number:

TARGET FEED MASTER

Every effort has been made to ensure that this manual is complete,

accurate and up-to-date. The information contained in it is

however subject to change without notice due to further

developments.

TARGET FEED MASTER

TARGET FEED MASTER rev.09

Receiving hopper

Location 10

Relay assignment 42

Relaybox

ID number 43

Relay selection 44

Scale

Activation 36

Calibration 48

Current weighing 23

Location 10

Manual operation 49

Max Batch 38

Ongoing operations 23

Settings 38

Status 23

Valve activation 38

Valve relay assignment 45

Serialnumber 2

Shortcut keys 7, 12

Symbols of the manual 6

Time

Time clock outputs

Activation 37

Operation & Settings 33

Relay assignment 45

Time of reset 37

Time settings 29

Transfer error 59

Troubleshooting guide 50

Units

Weight units 37

Valve

Activation 38

Manual operation 49

Relay assignment 45

Weight see also Scale 38

Weight units 37

TARGET FEED MASTER rev.09

1. INTRODUCTION ......................................................... 5

1.1 Precautions, Care & Maintenance ....................................... 5

1.2 List of Symbols ................................................................ 6

2. TERMS AND SYMBOLS ............................................... 7

Figure 1: Controller's Faceplate ................................................ 7

3. INSTALLATION ........................................................... 8

3.1 Mounting Instructions ........................................................ 8

3.2 Connections ..................................................................... 8

4. CONTROLLER'S OPERATION ........................................ 9

4.1 Description of the Controller ............................................... 9

4.2 How to use the feed Scale controller .................................... 9

4.3 Changing Parameter Values ................................................ 9

Figure 2: Complete Feed Distribution System for Broilers ............. 10

Figure 3: Feed Distribution Process .......................................... 11

4.4 How the Parameters are Grouped ...................................... 12

4.5 Shortcut keys ................................................................. 12

4.6 Feed Scale Menus ........................................................... 13

5. USING THE CONTROLLER.......................................... 16

5.1 First Installation .............................................................. 16

5.2 Starting a New Flock ...................................................... 18

5.2.1 Activating the Feed Distribution .................................. 19

5.3 Monitoring Functions ....................................................... 20

5.3.1 Monitoring the Number of Birds .................................. 20

5.3.2 Viewing / Adjusting the Feed Consumption ................... 21

5.3.3 Ongoing Operations .................................................. 23

5.3.4 Bin Management ...................................................... 24

5.3.4.1 Adding Feed to a Bin ......................................................... 24

5.3.4.2 Bin Information ................................................................. 25

5.3.4.3 Bins' Consumption History ................................................ 26

TABLE OF CONTENTS

TARGET FEED MASTER

TARGET FEED MASTER rev.09

5.3.4.4 Added Feed History ........................................................... 27

5.3.5 Feed Consumption and Mortality History ...................... 28

5.4 Setting Time and Date ..................................................... 29

5.5 Blend Settings ................................................................ 30

5.5.1 Blends' Ingredient Selection ....................................... 30

5.5.2 Blend Curves ........................................................... 31

5.6 Time Clocks ................................................................... 33

5.7 Alarms .......................................................................... 34

5.7.1 Alarm Log............................................................... 34

5.7.2 Acknowledging an Alarm ........................................... 34

5.8. Installation settings ......................................................... 35

5.8.1 Entering Password .................................................... 35

5.8.2 Controller's Main Settings .......................................... 36

5.8.3 Scale Settings ......................................................... 38

5.8.4 Relay Assignment ..................................................... 42

5.8.4.1 Assigning ID numbers to TRB Modules ................................ 43

5.8.4.2 Assigning Relays to the Outputs .......................................... 44

5.8.5 Bin Settings ............................................................ 46

5.8.6 Scale Calibration ...................................................... 48

6. MANUAL MODE ....................................................... 49

7. TROUBLESHOOTING GUIDE ....................................... 50

8. INSTALLATION REPORT ............................................ 54

9. TECHNICAL SPECIFICATIONS .................................... 57

10. MEMORY CARD ...................................................... 58

INDEX .......................................................................... 60

LIST OF FIGURES

Figure 1: Controller Faceplate ................................................... 7

Figure 2: Complete Feeding System for Broilers ......................... 10

Figure 3: Feed Distribution Process .......................................... 11

TARGET FEED MASTER

TARGET FEED MASTER rev.09

Feed consumption

History 28

Manual adjustment 21

Maximum limit

Activation 37

Operation & settings 21

Mode: /100 birds

Selecting the mode 37

Mode: Total feed quantity

Selecting the mode 37

Today's consumption 21

Feed distribution

Activation 19

Ingredient selection 23

Method : Continuous feeding

Activation 36

Process 11

Method : Timed feeding

Activation 36

Process 11

see also time clocks

Settings 33

Process 11

Setup 10

Feed lines 10

Feed scale see Scale

Flock see Birds

History

Bins' added feed history 27

Bins' consumption history 26

Feed consumption history 28

Mortality history 28

Hot keys 12

Hour see Time

Houses

Activation 36

Enabling feed distribution 19

Ingredient selection 23

ID numbers 43

Ingredients

Distribution see Feed cycles

Ingredient selection 23

Mixing the ingredients 39

Installation

Controller's main settings 36

Installer password 35

Keys 7

Shortcut keys 12

Manual mode 49

Memory card 58

Menus 13

Mixer

Activation 39

Activation & Settings 39

Relay assignment 45

Mortalities 20

Orderfeed 46

Output augers

Delivery time 39

Location 10

Manual activation 49

Relay assignment 44

Parameters

Editing a parameter 9

Password 35

Problems seeAlarms

Proxyswitch

Activation & operation 39

Location 10

PSFS-1

Operation & Settings 49

Wiring 16

60 TARGET FEED MASTER rev.09

Age see Birds

Alarms

Acknowledging an alarm 34

Max feed alarm 37

Settings 37, 46

Troubleshooting guide 50

Animals see Birds

Augers

Bin augers see Bin

Output auger see Output Augers

Shutoff augers on alarm 37

Status 23

Backup

see Memory card

Bin

Activation 36

Adding feed to a bin 24

Backup bin 47

Bin auger

House selection see House

Location 10

Manual activation 23, 49

Relay assignment 44

Status 23

Remaining feed & other bin info 25

Settings 46

Birds

Bird age 23

Mortality 20, 28

Number

Posting initial # of bird 18

Posting mortalities 20

Remaining number 20

Starting a new flock 18

Blends

Activation 36

Blend curves

Principle of operation 31

Settings 32

Current distributed blend 23

Ingredient selection 30

Mixing the ingredients 39

Buttons 7

Shortcut keys 12

Calibration 48

Card

Memory card 58

Clock outputs see Time clock

Clock settings 29

Connections 8

Consumption see Feed consump.

Controller

Connections 8

Menus 13

Mounting instructions 8

Safety backup

see Memory card

Serial number 2

Curves see Blend curves

Date 29

Day

Setting the time and date 29

Distribution see Feed distrib.

Empty tolerance 40

Error(transfer) 59

Errors

Alarm 34

Troubleshooting guide 50

Feed bins see Bin

Feed blends see Blends

INDEX

TARGET FEED MASTER rev.09

1. INTRODUCTION

1.1 PRECAUTIONS, CARE & MAINTENANCE

WARNING: Read and save

these instructions!

Safety may be jeopardized if the equipment is used in a manner not specified by

the manufacturer. Carefully read and keep the following instructions for future

reference.

• Although fuses at the input and outputs of the controller protect its circuits

in case of an overload or overvoltage, we recommend installing an addi-

tional protection device on the controller's supply circuit.

• The room temperature where the controller is located must always remain

between 32 °F and 104 °F (0 °C to 40 °C). For Indoor use only !

• To avoid exposing the controller to harmful gases or excessive humidity, it

is preferable to install it in a corridor.

•Do not spray water on the controller! In order to clean the control, wipe it

with a damp cloth.

Before servicing or cleaning unit, switch power off at service panel and

lock the switch disconnecting means to prevent power from being

switched accidentally. When the service disconnecting means cannot

be locked, securely fasten a prominent warning device, such as a tag,

to the service panel.

• The controller should be opened and inspected once a year for moisture.

Proper care will extend the life of the control.

IMPORTANT:

Use Grounded Metallic Conduits Only!

The conduit that brings feed into the scale must absolutely be

made of metal and must be grounded in order to prevent static

electricity. A high static electrical charge may cause malfunc-

tion to the controller.

TARGET FEED MASTER

TARGET FEED MASTER rev.09

1.2 LIST OF SYMBOLS

Warning. Read the following text carefully; it contains

important information which, if ignored, may cause the

controller to operate improperly.

High Voltage. Hazard of electrical shock. Read the

message and follow the instructions carefully.

Pay attention. The following text contains very useful

information.

Double insulation.

Both direct and alternating current

(AC/DC).

Direct current (DC).

Alternating current (AC).

Earth Ground Terminal

Primarily used for functional earth terminals which are

generally associated with test and measurement cir-

cuits. These terminals are not for safety earthing

purposes but provide an earth reference point.

TARGET FEED MASTER

TARGET FEED MASTER rev.09

6. Use the up- and down-arrow keys to select the proper type of transfer:

MEMORY CARD CONTROLLER:

To transfer the memory card's con-

tent into the controller, select the

"Mem.Card Ctrl".Once it is se-

lected, simultaneously press the

+and - buttons to start the trans-

fer.

CONTROLLER MEMORY CARD:

To save the controller's configuration

into the memory card, select the

"Ctrl Mem.Card " menu. Once

it is selected, simultaneously press

+and - buttons to start the transfer.

7. Once the transfer is over, simulta-

neously press and hold the up- and

down-arrow keys for 5 seconds to exit

the transfer menu, then remove the

memory card from the connector as fol-

lows:

- Turn off power to the controller;

- Open the controller's cover;

- Remove the card from the connector;

- Close the cover then reapply power to

the controller.

8. Lock the card’s switch ( ) if required.

Ctrl > Mem. Card

+/- to start

Mem.Card > Ctrl

+/- to start

IMPORTANT:

REMOVE THE

MEMORY CARD

FROM THE

CONNECTOR WHEN

THE TRANSFER

IS OVER!

TRANSFER ERROR

The controller will not warn you if the transfer is incorrect.

Respect the following rules to make sure the transfer works properly:

• Make sure the card switch is at the unlocked position before

transferring a configuration on the card.

• Do not move or hold the card while a transfer is ongoing.

58 TARGET FEED MASTER rev.09

10. MEMORY CARD

The memory card is used to create a backup copy of your controller's

configuration. The card is also useful to transfer the configuration of one

controller to another controller of the same type.

The switch at the bottom of the card is used to lock or to unlock the card

(= locked, = unlocked).

Turn off power each time you open the controller's

enclosure. This prevents accidental exposure to areas

of high voltage.

TO TRANSFER A CONFIGURATION:

1. Turn off power to the controller.

2. Open the latch and lift the

controller's cover.

3. If you are about to copy the

controller's configuration on the

memory card, make sure the

card's switch is at the unlocked

position.

4. Insert the card in the J9 connec-

tor located on the electronic board

inside the controller. Components

of the memory card must face

down as illustrated.

5. Close the cover then reapply power to the controller. The transfer

menu should be shown on screen (if this is not the case, simultaneously

press the up- and down-arrow keys for 3 seconds to display this menu).

Electronic

Board

Memory Card

Card Switch

Connector

TARGET FEED MASTER rev.09

AShortcut Keys. These 6 buttons allow the user to step quickly to the

special preset functions on display B.

BDisplay. Shows the current parameter or reading.

CArrow keys. The up and down arrow keys are used to scroll within a

function menu. The right arrow key is used to select a menu option.

The left arrow key is used to return to the previous menu display.

DAdjustment Buttons. These two push-buttons allow the user to adjust

the value of the parameter shown on display B.

2. TERMS AND SYMBOLS

FIGURE 1: CONTROLLER'S FACEPLATE

C D

8TARGET FEED MASTER rev.09

3. INSTALLATION

3.1 MOUNTING INSTRUCTIONS

Remove the four screws in the front cover and lift the cover. Remove the

black caps located on the three mounting holes. Mount the enclosure to

the wall using three screws. Be sure the electrical knockouts are at the

bottom of the enclosure in order to prevent water from entering the

controller. Insert the screws into the mounting holes and tighten. Fasten

the black caps onto the mounting holes.

3.2 CONNECTIONS

To connect the controller, refer to the wiring diagram enclosed with this

user's manual. Use the electrical knockouts provided at the bottom of the

enclosure. Do not make additional holes in the enclosure, particularly on

the side of the enclosure when using a computer communications module.



All wiring must be done by an authorized electrician and

must comply with applicable codes, laws and regula-

tions. Be sure power is off before doing any wiring to

avoid electrical shocks and equipment damage.



Do not install rigid conduit into electrical knockouts.

Only nylon cable glands are permitted for cable or wire

fastening.



The controller has no power-on switch. An external

switch or circuit breaker shall be included in the

building installation to interrupt power to L and N

electric power lines. It shall be in close proximity to the

equipment and within easy reach of the operator. It

shall be marked as the disconnecting device for the

equipment.

TARGET FEED MASTER rev.09

9. TECHNICAL SPECIFICATIONS

Type TARGET FEED MASTER

Main supply fuse F1 1A, fast-blow

Mains supply/frequency 115/230V+10% -20%, 20VA, 50/60Hz

14Vdc output 14 Vdc ±10%, regulated, 100mA max.

14Vdc output fuse F2 1A, fast-blow

Relay Output 1 5A, 250VAC max.

Relay Outputs 2-3 230Vac, 1/2HP, 5A

Alarm Relay 10mA to 2A, 24 Vac or dc max.

Housing IP54, plastic casing

Operating temperature 0 to 40°C (32 to 104°F)

Storage temperature -15 to 50°C (32 to 104°F)

Ambient relative humidity max. 95%

Pollution degree 2

Altitude Up to 2000m

Installation Category: Class II

Type PSFS-1

Input fuse F1 2.5A, slow-blow

Input 120VAC, +10%, -20%, 20VA, 50/60Hz

Output Voltage ±13-22VDC No load

Output Current 1A max, intermittent duty (10sec ON,

30 sec OFF)

Housing IP54, plastic casing

Operating temperature 0 to 40°C

Storage temperature -15 to 50°C

Ambient relative humidity max. 95%

Type TRB-8

Main supply fuse F2 1A, fast-blow

Mains supply/frequency 115/230V+10% -20%, 20VA, 50/60Hz

Relay Output 1-8: 10A Res, 1/2HP 250VAC

Output fuses F1, F3, F4, F5,

F6, F7, F8, F10: 10A, slow blow

Housing IP54, plastic casing

Operating temperature 0 to 40°C

Storage temperature -15 to 50°C

Ambient relative humidity max. 95%

The room temperature where the controller is located must always

remain between 32oand 104oF (0oand 40oC).

For indoor use only.

TARGET FEED MASTER

TARGET FEED MASTER rev.09

BIN AUGER 1

OUTPUT AUGER 2

BIN AUGER 2

BIN AUGER 3

BIN AUGER 4

BIN AUGER 5

BIN AUGER 6

OUTPUT AUGER 1

TIME CLOCK 1

TIME CLOCK 2

TIME CLOCK 3

TIME CLOCK 4

TIME CLOCK 5

TIME CLOCK 6

TIME CLOCK 7

TIME CLOCK 8

MIXER 1

MIXER 2

SCALE VALVE 2

RELAY SETTINGS (SEC.5.8.4)

RELAY MODULE

ID # (3-5) RELAY NUMBER

345

2 3 4 5 6 7 81

345

2 3 4 5 6 7 81

345

2 3 4 5 6 7 81

345

2 3 4 5 6 7 81

345

2 3 4 5 6 7 81

345

2 3 4 5 6 7 81

345

2 3 4 5 6 7 81

345

2 3 4 5 6 7 81

345

2 3 4 5 6 7 81

345

2 3 4 5 6 7 81

345

2 3 4 5 6 7 81

345

2 3 4 5 6 7 81

345

2 3 4 5 6 7 81

345

2 3 4 5 6 7 81

345

2 3 4 5 6 7 81

345

2 3 4 5 6 7 81

345

2 3 4 5 6 7 81

345

5 6

LOC

345

5 6

TARGET FEED MASTER rev.09

4. CONTROLLER'S OPERATION

4.1 DESCRIPTION OF THE CONTROLLER

The

TARGET FEED MASTER

controller is an electronic device which takes

in charge the whole process of food distribution for broilers in 2 separate

houses. The controller ensures a continuous feed distribution and allows to

monitor the exact quantity of feed consumed by the birds. The user can

also monitor the amount of feed remaining in each bin.

4.2 HOW TO USE THE FEED SCALE CONTROLLER

The

TARGET FEED MASTER

controller has been designed with the user in

mind. Thus, great care has been put into making the user interface as

easy to understand as possible. The following paragraphs explain the way

the parameters are organized and how to adjust them.

There are 2 types of values which may be seen on the display (Fig.1, Item

B): Readings and Parameters.

A Reading is a value which may not be changed by the user.

A Parameter is a value which may be changed by the user.

When a value on the display flashes, this means that it is a

parameter which may be adjusted by the user.

If the value does not flash, it is a reading, or a parameter which

is locked.

4.3 CHANGING PARAMETER VALUES

To change the value of a parameter, simply use the adjustment buttons

(Fig.1, Item D). Use the + / - buttons to increase or to decrease the value

of a parameter.

TARGET FEED MASTER

TARGET FEED MASTER rev.09

FIGURE 2: COMPLETE FEED DISTRIBUTION SYSTEM FOR BROILERS

OUTPUT AUGER

FEED LINES

MOTOR

MAX PROX SWITCH

SCALE

WITH VALVE

LOAD BARS

SCALE

WITHOUT VALVE

SCALE WITH

VALVE

MIN PROX

SWITCH

(OPTIONAL)

MIN PROX SWITCH

(OPTIONAL)

MAX PROX SWITCH

RECEIVING

HOPPER

RECEIVING

HOPPER

LOAD CELL

TARGET FEED MASTER

TARGET FEED MASTER rev.09

# of bins

# of houses

# of blends

Use timed feeding?

# of time clocks

Units

INSTALLATION SETTINGS (SEC.5.8.2)

LBS

Time clock 1

Time clock 2

Time clock 3

Time clock 4

Time clock 5

Time clock 6

DEVICES ON TIME CLOCKS :

Time clock 7

Time clock 8

YES

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