Taylor C116 Gebrauchsanweisung

MANUAL OF USE AND

MAINTENANCE

MANUEL D’UTILISATION

ET D’ENTRETIEN

MANUAL DE USO Y

MANUTENCION

MANUALE D’USO E

MANUTENZIONE

ELECTRONIC HORIZONTAL BATCH FREEZER

TURBINES ÉLECTRONIQUES HORIZONTALES

MANTECADORAS HORIZONTALES ELECTRÓNICAS

MANTECATORI ORIZZONTALI ELETTRONICI

1 - ENGLISH

ENGLISH - 2

The machine is covered by guarantee according to the conditions reported in the Seller’s

In the following field, please write your machine serial number in capital letters

Serial number

Distributor’s stamp

IMPORTANT

We recommend to carefully and fully read the present manual before using you

TAYLOR COMPANY machine.

In your own interest, pay particular attention to the following warnings:

The non-observance of this warning can jeopardize the user’s health and the

correct operation of the machine.

A careful observance of these warnings can lead to a top performance of the

machine.

3 - ENGLISH

Congratulations on purchasing a machine TAYLOR.

The present manual, enclosed to the machine, is integrant and essential part of the

machine and shall be delivered to the final user. Before performing any kind of operation, it

is recommended to carefully study the reported instructions, as only a careful reading

allows you getting the highest performance from your machine. The following pages report

all information necessary to correctly install, commission, adjust and service your machine.

TAYLOR COMPANY reserves the right to carry out all changes necessary to improve its

product or manual without prior notice and to insert them in the subsequent issues.

INDEX

1. TRANSPORT, HANDLING AND STORAGE………………………………… 4

1.1 Preliminary Inspection ………………………………………… 4

1.2 Machine unpacking ………………………………………… 4

1.3 Packing dimensions ………………………………………… 4

2. MARKING AND GRAPHICS ……………………………………… 5

3. FIELD OF USE ………………………………………… 6

3.1 Field of use ………………………………………… 6

3.2 Limits of use ………………………………………… 6

3.3 Machine outfit ………………………………………… 6

4. SAFETY DEVICES ………………………………………… 7

5. OPERATIONS ………………………………………… 8

5.1 Controls ………………………………………… 8

5.2 Control panel ………………………………………… 9

5.3 Ice-cream production ………………………………………… 11

5.3.1 Automatic cycle ………………………………………… 11

5.3.1 Semi-Automatic cycle ………………………………… 12

5.4 Granita production ………………………………………… 13

5.4.1 Coffee granita ………………………………………… 13

5.4.2 Granita siciliana ………………………………………… 13

6. MAINTENANCE ………………………………………... 14

6.1 Routine maintenance ………………………………………… 14

6.1.1 Cleaning and sanitization ………………………………… 14

6.1.2 Maintenance of agitator and gaskets ……………………… 16

6.1.3 Refrigerating unit ………………………………………… 16

7. TROUBLE-SHOOTING ………………………………………… 17

7.1 Alarm management ………………………………………… 17

7.2 Trouble-shooting ………………………………………… 18

ENGLISH - 4

1 TRANSPORT, HANDLING AND STORAGE.

1.1 PRELIMINARY INSPECTION

The machine travels at the customer’s risk. In case packing is damaged, immediately

inform the carrier.

Immediately inform the carrier also in case of damage to the machine, even if you open

the packing a few days after the delivery.

It is always advisable to accept the goods SUBJECT TO INSPECTION.

The equipment shall be assembled with great care: falls and shocks can damage it without

showing external damages.

1.2 MACHINE UNPACKING

For a correct machine unpacking, carefully follow the instructions hereunder reported:

•Remove the case upper side and the side walls by means of a nail drawer, pay

attention not to disperse the nails and the wood splinters;

•Remove the plastic bag and put it in a safe place;

•Unscrew the machine side panels by means of a cross and/or cut screw-driver;

•Turn out the screws fixing the packing lower side to the machine by means of a 17mm

wrench;

•Remove the packing lower part, lift the machine and hook it up to the lifting points

specified on the frame with the symbols;

•Reposition the side panels.

The packing shall be stored in a dry place, out of the children’s reach. It can be used

again, if correctly preserved, for a possible transfer of the machine.

The storing temperature shall range between 41°F and 131°F (+5°C and +55°C).

Humidity shall range between 30 and 95%.

Packing elements such as plastic bags, nails, expanded polystyrene, cartons, etc. must be

left out of the children’s reach.

1.3 PACKING DIMENSIONS

WATER CONDENSER AIR CONDENSER

MODEL SIZES (mm) WEIGHT (KG) SIZES (mm) WEIGHT (KG)

C116 600x1210x1595 410 600x1435x1595 470

C117 600x960x1595 338 600x1210x1595 378

C118 600x960x1595 300 600x1090x1595 330

5 - ENGLISH

2. MARKINGS AND GRAPHICS

Never touch the machine with hands and tools during production or maintenance and

cleaning operations, without making sure that the machine is in STOP position, the master

switch is off and/or the multipolar plug disconnected.

TAYLOR COMPANY declines any liability for accidents deriving from an improper use of

the machine due to the non-compliance with the above-mentioned recommendations.

The machine is provided with a plate and some pictograms, which together with the

present manual allow using the machine in safer conditions.

Machine data plate

The adhesive label located on the back of the

machine allows identifying the model and reports the

following indications:

Manufacturer’s name and address; Machine model

and version; Serial number; Rated electrical

characteristics; Type and weight of employed Freon;

Manufacturing year.

Indication

Points of application of lifting devices.

The following plate is placed on the four sides of the

frame lower part and shows the points where lifting

hooks shall be positioned in order to perform this

operation in safe conditions. By means of a cross

screw-driver unscrew the two side panels and then

position the lifting devices into the apposite points.

Make sure that they cannot accidentally come out

during lifting operations.

Warning!

Maintenance allowed to qualified personnel only.

The following plate placed on the machine back

panel forbids extraordinary maintenance operations

and/or repairs delegating them to authorized people

only, whose address is indicated in the provided

space.

ENGLISH - 6

Warning!

Do not touch with hands.

The following plate placed on the back of air-cooled

machines shows that cleaning operations on the heat

exchanger shall be carried out only by means of a

brush or an exhauster.

Warning!

High voltage inside, danger of fulguration.

The following plate is placed on the electric box

cover and warns the operator that in no case the

cover must be removed avoiding this way the risk of

lethal fulguration. Also in this case, maintenance

operations on internal components must be

performed by authorized personnel only.

3. FIELD OF USE

3.1 FIELD OF USE

TITAN batch freezers are expressly designed and engineered for ice-cream batch freezing

cycles and for the production of granita.

3.2 LIMITS OF USE

Never use the machine with variable supply voltage and/or more than +/- 10% of the value

showed in the nameplate or when the feeder is damaged;

Do not use the machine for purposes different from the ones indicated in the present

manual;

Do not use the machine in explosive environment;

Do not wash the machine with high-pressure jets of water or poisonous substances;

Do not expose the machine to excessive heat or humidity;

Do not use completely unbalanced mixtures and/or quantities not in compliance with the

specifications reported on the packing.

3.3 MACHINE OUTFIT

- Cleaning rod

- Gasket extractor

- Manual of use and maintenance

- Certificate of guarantee

- Declaration of conformity

7 - ENGLISH

4. SAFETY DEVICES

Shearing prevention system: realised by means of microswitches and safety circuit; it is

activated when the door is opened and/or the grid on the hopper is lifted and it brings the

machine to a temporary STOP: EME will appear on the display. Do not use this device to

stop the machine during batch freezing cycles, but always use the STOP function instead.

Motor reliability of service: realised by means of temperature relays to protect motors

against overloads.

In any case the machine carries out a series of tests during production:

Production control system

Carried out by the microprocessor through a current transformer. It controls the agitator

motor watt.

Batch freezing safety timer

It operates 35 minutes after the beginning of batch freezing in case the consistency

minimum value set up by the manufacturer is not reached. The compressor stops, the

agitator runs slowly, the STOP pushbutton is lit up, the production pushbutton and the

display blink and an intermittent beep is released. In this case check the presence of

troubles in the refrigerant circuit and/or check the proportion of the batch.

Lack of growth in consistency

It operates if the batch stops increasing in consistency due to a wrong proportion of

ingredients or due to a non-uniform amalgamation, after the minimum alarm threshold is

overcome. The compressor stops, the agitator keeps on running, the PRODUCTION

pushbutton blinks and an intermittent beep is released.

Logic unit self-reset in case of lack of power supply

It stops the machine allowing the manual reset of the functions.

Logic unit self-diagnosis (watch-dog)

It controls possible internal troubles and stops the card in case of failure.

ENGLISH - 8

5. OPERATION

5.1 CONTROLS

1. Door

It hermetically seals the cylinder during

the working cycles. It can be easily

removed for cleaning purpose.

2. Safety grid - hopper cover

It allows the operator to charge the

product under safe conditions. The

cover prevents the batch to get in

contact with dust.

3. Door locking handle

It hermetically seals the door, when the

lever is turned downward. To open the

door, make sure that all product has

been delivered and that the machine is

in STOP position, then turn the lever

upward to unlock the door and turn it to

the left.

4. Water shower system

It is equipped with a flexible pipe and it

is used by the operator to wash the

cylinder and the agitator. Do not aim

the water jet at the machine panels.

5. Water cock

It run and stops the water from the

shower.

6. Pushbutton panel

It allows selecting the working

programs.

7. Delivery door

It is used to deliver ice-cream and to

let water off while cleaning the

cylinder. To unlock it loosen the knob

and push it upward.

8. Drip drawer

It allows collecting possible liquid

leakage from the cylinder stuffing box.

9. Electric box

10.Water/power supply inlet

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