TBB power MPPT Bedienungsanleitung

MPPT charge controller User Manual

WARNING: HIGH VOLTAGE INSIDE

CAUTION: THE DC FUSE MUST HAVE BEENTURNED OFF BEFORE SERVICING

MADE IN CHINA

MPPT charge controller User Manual

Disclaimer

Unless specially agreed in writing, TBB Power Co.,Ltd

Take no warranty as to the accuracy, sufficiency of suitability of any technical or other

information provided in this manual or other documentation.

Assumes no responsibility or liability for loss or damage, whether direct, indirect, consequential

or incidental, which might arise out of the use of such information.

TBB offer standard warranty with its products, taking no responsibility for direct or indirect loss

due to equipment failure.

About this Manual

This manual describes our product features and provides procedure of installations. This manual is

for anyone intending to install our equipment.

General Instruction

Thanks for choosing our products and this manual were suitable for Solar Mate series MPPT.

This chapter contains important safety and operation instructions. Read and keep this User Guide

well for later reference.

MPPT charge controller will have high voltage inside, Solar Mate MPPT charge controller needs to

be installed by professionals and only authorized electrician can open the case.

MPPT charge controller User Manual

1. General Safety Instruction........................................................................................................ 1

1.1 Safety Instruction................................................................................................................1

1.2 General Precaution ............................................................................................................1

1.3 Precaution regarding battery operation...............................................................................1

2. Instruction .................................................................................................................................2

2.1 Brief Instruction ..................................................................................................................2

2.1.1 General Description ..................................................................................................2

2.1.2 Naming Rules ...........................................................................................................2

2.2 Structure ............................................................................................................................3

2.2.1 Front.........................................................................................................................3

2.2.2 Connection compartment.......................................................................................... 4

2.2.3 Dimension ................................................................................................................5

2.3 Function .............................................................................................................................5

2.3.1 Maximum Power Point Tracking ...............................................................................5

2.3.2 Battery charging control............................................................................................5

2.3.3 Auxiliary Output ........................................................................................................6

2.3.4 TBB premium II charging algorithm........................................................................... 6

2.3.5 Comprehensive Protection........................................................................................7

2.3.6 Equalization Charging (EQ charging)........................................................................8

3. Installation and Wiring............................................................................................................ 10

3.1 Pre-installation inspection................................................................................................. 10

3.1.1 Check outer packing ............................................................................................... 10

3.2 Select installation location ................................................................................................10

3.2.1 Requirement...........................................................................................................10

3.3.2 Installation space requirements .............................................................................. 11

3.3 Installation........................................................................................................................ 11

3.4 Preparation Before Wiring ................................................................................................12

3.4.1 PV Array Preparation .............................................................................................. 12

3.4.2 Breaker Preparation................................................................................................ 12

3.4.3 Cable Preparation................................................................................................... 13

MPPT charge controller User Manual

3.5 Wiring...............................................................................................................................14

4. Configuration ..........................................................................................................................16

4.1 Check Before Operation ...................................................................................................16

4.2 Power ON Test .................................................................................................................16

4.3 Power OFF.......................................................................................................................16

4.4 Setup Wizard....................................................................................................................16

5. Operation................................................................................................................................. 17

5.1 Menu introduction.............................................................................................................17

5.2 Initial interface ..................................................................................................................18

5.3 Real-time information interface......................................................................................... 18

5.4 Information query interface...............................................................................................18

e ..............................................................................................20

5.6 User Control .....................................................................................................................24

6. FAQ ..........................................................................................................................................25

6.1 Fault code ........................................................................................................................25

7. Specification............................................................................................................................27

MPPT charge controller User Manual

1. General Safety Instruction

1.1 Safety Instruction

As dangerous voltage and high temperature exist within the charge controller, only qualified and

authorized maintenance personnel are permitted to open and repair it.

This manual contains information concerning the installation and operation of the charge controller.

All relevant parts of the manual should be read prior to commencing the installation. Please follow

the local stipulation meantime.

Any operation against safety requirement or against design, manufacture, safety standard, and are

out of the manufacturer warranty.

1.2 General Precaution

Do not expose to rain, snow or liquids of any type，it is designed for indoor use.

To avoid fire and electric shock, make sure all cables selected with right gauge and being

connected well. Smaller diameter and broken cable are not allowed to use.

Please do not put any inflammable goods near to charge controller.

Never place unit directly above batteries, gases from a battery will corrode and damage the

charge controller.

Do not place battery over charge controller.

1.3 Precaution regarding battery operation

Use plenty of fresh water to clean in case battery acid contacts skin, clothing, or eyes and

consult with doctor as soon as possible.

The battery may generate flammable gas during charging. Never smoke or allow a spark or

flame in vicinity of a battery.

Do not put the metal tool on the battery, spark and short circuit might lead to explosion.

Remove all personal metal items such as rings, bracelets, necklaces, and watches while

working with batteries. Batteries can cause short-circuit current high enough to make metal

melt, and could cause severe burns.

MPPT charge controller User Manual

2. Instruction

2.1 Brief Instruction

2.1.1 General Description

Solar Mate is a solar charge controller with built in Maximum Power Point Tracking (MPPT)

technology, which can optimize the PV’s output eliminate the fluctuation due to shading or

temperatures variables. It tracked the maximum power point of a PV array to deliver the maximum

charging current for battery, enabling PV array to increase the output by as much as 30% compared

with PWM design.

Solar Mate is a multi-voltage MPPT with built in sophisticated battery charging algorithm for various

kinds of lead acid batteries, including AGM, GEL, Traction. Data management with a year of history

record was offered as well. Meantime, version for Lead-Carbon battery and lithium ion battery were

available upon request.

Maximum MPPT efficiency up to 99.9%.

Maximum efficiency up to 98.2%.

Excellent performance at sunrise and low solar insulation levels.

High reliability with electronic protections.

Wide MPPT operating voltage range.

Easy installation and commissioning.

Built in TBB premium II battery charging algorithm for lead acid battery.

Self-consumption: Less than 1mA@12VDC,3mA@24VDC,5mA@48VDC.

Data logging 365 days.

With LCD display.

Communication: Auxiliary contact, RS485 support T-bus.

Bluetooth connectivity is available.

Self cooling design for high reliability.

2.1.2 Naming Rules

Field

Character

Description

SP SP SP series MPPT solar charge controller

XXX 100 PV open circuit voltage:(V) 100

YYY 40 Maximum output current:(A) 40

20 20

SP XXX - YY

PV open circuit voltage

Maximum output current

Series

SP 100 - 40

MPPT charge controller User Manual

2.2 Structure

2.2.1 Front

Figure 2-1 MPPT charge controller structure in front view

Table 2-1 Control Buttons

Button Function



Cancel the selection.



Display the previous level of menu.



Display the previous page.

Increase the value of the selected item.



Press the button for more than 2 seconds to scroll the page up.



Display the next page.

Decrease the value of the selected item.



Press the button for more than 2 seconds to scroll the page down.

Enter into this menu, displaying the next level.



Select and confirm the selection of a menu item.

Table 2-2 LED directive function

LED Definition Function

Solar It illuminate when SP is power on.

Charge It Flash when SP is in float charging state.

It illuminate when SP is perform charging.

Fault It Flash when SP have warning.

It illuminate when SP have error.

MPPT charge controller User Manual

2.2.2 Connection compartment

External interface terminal as shown in Figure 2-2.

Figure 2-2 Connection terminals

Table 2-3 Connection terminal introduction

Silk-screen

Definition

Connection terminal for PV array Positive

Connection terminal for PV array Negative

BAT

Connection terminal for Battery Positive

Connection terminal for Battery Negative

EPO

EPO contacts, defined for remote on/off.

Output dry contacts.

RS485

Connection terminal for RS485 communication.

Temp. Sensor

Connection terminal for battery temperature sensor.

Table 2-4 Pin definition of Temp. Sensor

Pin Definition

Pin1 Battery Positive

Pin2 Battery Negative

Pin3 Temperature sensor

Pin4

Battery Negative

Table 2-5 Pin definition of RS485 communication port

Definition

Pin1

Pin2

Pin3

RS485_A

Pin4

Pin5

Pin6

RS485_B

Pin7

Pin8

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