TBI TRU-THERM Betriebsanleitung

PROJECT/CLIENT:

SO:

PACKED BY:

DATE: / /

CHECKED BY:

DATE: / /

INSTALLED BY:

DATE: / /

COMMISIONED BY:

DATE: / /

(THIS MANUAL MUST REMAIN WITH DOOR FOR SERVICING AND MAINTENANCE AT ALL TIMES)

TRU-THERM™INSTALLATION & OWNERS MANUAL

Packing List

Part Name

Quantity Per Door

Despatch

check 1

Despatch

check 2

Delivery

check

•

Free Phone Australia: 1800 144 888

Free Phone New Zealand: 0800 144 999

Website: www.tru-bilt.co.nz

TRU-THERM™INSTALLATION & OWNERS MANUAL

Contents

Safety Warnings ……………………………………..…………….………………………………………..………….. 3

Installation Pre-Check …….………………………..…….……………………………..………..………….…..…. 4

Commissioning Instructions ……………………………..……..…………………..………………….…… 5 - 24

Operation Instructions ……………………………..………………………..………..…………….……..…….… 25

Electric Operation …….………………………..………………………………………………………….….….…… 25

Troubleshooting ....….……………………..……………….…………………………………………….…..………26

Maintenance & Repair .....….……………………..……………….…………………………….……..………… 27

Warranty …………………………………….…………………………………………………….………….…..……… 28

Preface

•The installation of TRU-THERM™ Sectional Doors is for experienced installers only

and this manual must be followed carefully.

•All warnings and safety precautions must be followed at all times.

•A selection of hand and power tools will be required depending on the type of

fixing available.

•A scissor lift or scaffold may also be necessary for safe installation.

•Please don’t hesitate to call a qualified door technician at any time for assistance.

Safety Warning

•All necessary safety precautions must be carried out to ensure a safe working

environment for yourself and those around you.

•Use correct work platforms when working at heights. Precautions must be taken

to prevent people from being injured from falling objects.

•All electrical work and connection of the motor and controller must be carried out

by a fully qualified electrician.

WARNING! - Failure to follow precautions in this manual

may result in severe personal injury or death.

TRU-THERM™INSTALLATION & OWNERS MANUAL

Installation Pre-check

Before starting installation, read the following instructions

A. Packing slip shows door size. Do you have the right door? Also, check to make

sure you have received the correct number of bundles, boxes, etc.

B. Is the door opening framed to the correct size?

C. Check Table 1, and Figure A below, to determine amount of headroom, sideroom,

and back space room required for this particular door. Make sure NOW that all of

these clearances are available.

D. Suitable spring anchor pads or other anchorage for shaft bearings must be

provided. All spring or bearing anchor pads must be flush with and not extend

into the room any further than the jambs. Are pads now in place, or can they be

provided for as you progress?

E. Jamb must be plumb and solidly attached to the building. Floor must be level, or

exact grade line established before you start!

Table 1

Configuration

Headroom

Sideroom

Backspace

Standard Lift

Manual

450mm

175mm

DOH

+450mm

Standard Lift

Motor Side

300mm

High Lift

Manual

1700mm

175mm

DOH –

Amount of lift

+ 670mm

High Lift Motor

Side

300mm

Vertical Lift

Manual

DOH +

200mm

175mm

Up to

600mm

Vertical Lift

Motor Side

300mm

IMPORTANT SAFETY NOTICE

1. Operate door only when properly adjusted and free of obstructions.

2. Door is constantly under extreme spring tension. Repairs and adjustments, especially to cables and spring assembly, can be

hazardous and should be performed by qualified door service people only.

3. Do not permit children to play with the garage door or electric controls.

4. If door is now, or later becomes, electrically operated, pull down rope MUST be removed.

5. Avoid standing in open doorway or walking thru doorway while electrically operated door is moving.

6. Should door become hard to operate or completely inoperative, it is recommended that a qualified door agency be contacted.

The foregoing safety notice has been approved and recommended by the National Association of Garage Door Manufacturers

(NAGOM).

TRU-THERM™INSTALLATION & OWNERS MANUAL

Installation Instructions

Step 1- Fit Door Opening Seal

•The Door Opening seal supplied with your door kit should be fixed to the sides of

the door opening as shown below in figures B and C.

•Extreme Caution must be taken when attaching the seal on or around an

electric heat trace. Door tracks may also need to be packed off the wall.

•It is recommended that the seal is attached in one continuous length to finish

100mm above the lintel to ensure the best possible seal is obtained.

•TRU-THERM™Doors are manufactured with a standard overlap of 50mm on each

side.

Door seals

FIGURE B

FIGURE C

TRU-THERM™INSTALLATION & OWNERS MANUAL

Step 2- Prepare Bottom Panel

•Locate the bottom door panel with the weather seal and bottom brackets already

attached. See figure D below.

•Two rollers should be fitted to the bottom brackets along with the axle spacers

provided.

•IMPORTANT: You must use the 10mm spacer to minimise sideways movement of

the 2 bottom rollers!

•Locate four side hinges and attach two on each top corner of the bottom panel.

Use the gold 1/4” self-tapping tek screws provided.

•If door has Cable Break Safety Devices, these will need to be fitted in place of the

bottom wheel brackets shown below.

Axle Spacer - MUST BE FITTED ON EACH SIDE! Bottom wheel bracket

FIGURE D

TRU-THERM™INSTALLATION & OWNERS MANUAL

Step 3- Set up Bottom Panel and Tracks

•Centre and level the Bottom door panel in the opening as shown in figure E

below. The panel will overlap the opening by 50mm each side.

•Temporarily attach the vertical tracks to the door jambs using the TL190 brackets

which are attached to the pre-drilled holes in the tracks using the M8x16 dome

head bolts and flange nuts, and then fastened to the wall. The bottom wheel

should be hard in against the spacer to locate the bottom end of the track.

Level

FIGURE E

TRU-THERM™INSTALLATION & OWNERS MANUAL

•It is very important that the top of each track is at the same level (shim if

necessary). See table below.

Door Type

Lintel to top of lower/vertical track

Standard Lift

180-190mm below lintel

High Lift

Amount of lift-380= measurement above lintel

Vertical Lift

200-210mm above lintel

•Ensure the tracks are angled further apart at the top than at the bottom to ensure

the door is guided to a central location as it closes. See Figure F below.

Dimension B should be: Dimension A plus 20mm (10mm each side).

•Also ensure the tracks are angled back as shown in Figure G below. Dimension D

should be: at least Dimension C plus 25mm; or as far back as the slots in the top

TL bracket will allow. If the tracks are not angled back, the door seals will be

rubbing all the time.

FIGURE F FIGURE G

TRU-THERM™INSTALLATION & OWNERS MANUAL

Step 4- Install Remaining Panels

•Install the door panels as shown below in Figure H.

•The top panel may be installed now or may wait until step 10 (installer

preference). There should be 20mm clearance between the top panel and the

lintel.

•Install side hinges onto left side of panel by screwing through pre-drilled holes in

end caps, install roller into vertical track, then rotate the panel into position and

stack. Then align panels and secure right hand hardware. (Screws will penetrate

reinforcing struts in panel- see Figure H on next page.)

FIGURE H

TRU-THERM™INSTALLATION & OWNERS MANUAL

Step 5- Fit Intermediate Hinges

FIGURE I

•Intermediate hinges should now be fitted to the door with a maximum spacing of

1000mm. See Figure I above. The hinge screws will penetrate the continuous

reinforcing strips as shown in figure I (Detail A).

•Panel strengthening struts (top hat purlins) will be supplied with all doors over

4000mm wide. The first strut should be fixed to the bottom panel and the rest

spaced evenly thereafter.

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