TDK-Lambda ZWD150PAF Series Bedienungsanleitung

PA573-04-01F

TDK-Lambda

ZWD150PAF Series

INSTRUCTION MANUAL

BEFORE USING THE POWER SUPPLY UNIT

Pay attention to all warnings and cautions before using the unit. Incorrect usage could lead to an electrical

shock, damage to the unit or a fire hazard.

WARNING and CAUTION

· Do not modify.

· Do not touch the internal components, they may have high voltage or high temperature. You may get

electrical shock or burned.

· When the unit is operating, keep your hands and face away from it, you may get injured by an accident.

· This power supply is primarily designed and manufactured to be used and enclosed in other equipment.

Stick the WARNING label for users on the system equipment and describe the notice in the instruction

manual.

· Never operate the unit under over current or shorted conditions for 30 seconds or more and out of Input

Voltage Range specification which could result in damage. There is no possibility of fire or burning.

· Confirm that connections to input/output terminals are correct as indicated in the instruction manual.

· This power supply is PC board type unit. Please hold the board edge while mounting, and do not touch the

component side. Please lift the power supply with a spacer when mounting the power supply on any sur-

face.

· This power supply is capable of providing hazardous energy output(240VA), the end equipment manu-

facturer must provide protection to service personal against inadvertent contact with output terminals.

This terminal must not be user accessible.

· Under single fault conditions in secondary circuits, the output(s) of this product may go non-SELV be-

tween parts of the secondary circuits and earth. It is therefore necessary to earth the output(s) to maintain

SELV between output(s) and earth. Alternatively, the output(s) may be considered hazardous and must not

be made user accessible in the end equipment.

· Do not drop or apply shock to power supply unit.

ZWD150PAF Series

Instruction Manual

- 1 -

TDK-Lambda

ZWD150PAF Series

INSTRUCTION MANUAL

1. Terminal Explanation

1-1. ZWD150PAF

 L: AC Input terminal (pin 6 of CN1)

Live line (fuse in line)

 N: AC input terminal (pin 4 of CN1)

Neutral line

 FG: Input terminal FG (pin 1 of CN1)

Safety earth (Frame Ground)

Connect to safety ground of apparatus

or equipment.

 PE: Protective Earth (Connected to pin 1

of CN1)

Must be connected to electrically safety

ground of apparatus or equipment by

electrically conductive spacers. The

mounting surface of the spacer should be

within MAX f8mm.

 V1: CH1 +ve Output terminal

 G1: CH1 –ve Output terminal

 V2: CH2 +ve Output terminal

 G2: CH2 –ve Output terminal

 V.ADJ: 5V Output Voltage adjust trimmer (VR1)

The 5V Output voltage rises when the trimmer is

turned clockwise.

 V.ADJ : 24V Output Voltage adjust trimmer (VR2)

The 24V Output voltage rises when the trimmer is

turned clockwise.

-R : CN3 ON/OFF control -R terminal

+R : CN3 ON/OFF control +R terminal

*Input & Output connector (MOLEX)

(also for option model /L,/A)

Recommended

Connector Housing Terminal Pin

Input

(CN1)

5414-30B

or 5273-06A(1.4.6)

5195-06

or 2139-06

or 3069

5194PBTL

Output

(CN2) 5273-08A

5195-08

or 2139-08

or 3069

5194PBTL

*Output Current of each connector pin must be less than

5A.(7A at peak load)

*Hand Crimping Tooling : 11-26-0058 (MOLEX)

*Connector for Remote ON/OFF control: CN3 (JST)

*CN3 is normally shorted by JM-2W-96 ( JST )

*Hand Crimping Tool: YC-110R (JST) or YRS-110 (JST)

Recommended

Connector

Housing

Terminal Pin

B2B - XH - A

XHP – 2 BXH - 001T - P0.6

or SXH - 001T - P0.6

- 2 -

TDK-Lambda

ZWD150PAF Series

INSTRUCTION MANUAL

1-2. ZWD150PAF/J

 L: AC Input terminal (pin 1 of CN1)

Live line (fuse in line)

 N: AC input terminal (pin 3 of CN1)

Neutral line

 FG: Input terminal FG (pin 5 of CN1)

Safety earth (Frame Ground)

Connect to safety ground of apparatus

or equipment.

 PE: Protective Earth (Connected to pin 5

of CN1)

Must be connected to electrically safety

ground of apparatus or equipment by

electrically conductive spacers. The

mounting surface of the spacer should be

within MAX f8mm.

 V1: CH1 +ve Output terminal

 G1: CH1 –ve Output terminal

 V2: CH2 +ve Output terminal

 G2: CH2 –ve Output terminal

 V.ADJ: 5V Output Voltage adjust trimmer (VR1)

The 5V Output voltage rises when the trimmer is

turned clockwise.

 V.ADJ : 24V Output Voltage adjust trimmer (VR2)

The 24V Output voltage rises when the trimmer is

turned clockwise.

-R : CN3 ON/OFF control -R terminal

+R : CN3 ON/OFF control +R terminal

*Input & Output connector ( JST )

(also for option model /JL,/JA)

Recommended

Connector Housing Terminal Pin

Input

(CN1)

B3P5

VHR

SVH

21T

P1.1

put

(CN

)

B8P

VHR

SVH

21T

P1.1

*Output Current of each connector pin must be less than 5A.

(7A at peak load)

*Hand Crimping Tool : YC-160R ( JST )

*Connector for Remote ON/OFF control: CN3 (JST)

Recommended

Connector

Housing

Terminal Pin

B2B - XH - A

XHP - 2 BXH - 001T - P0.6

or SXH – 001T - P0.6

*CN3 is normally shorted by JM-2W-96 ( JST )

*Hand Crimping Tool: YC-110R (JST) or YRS-110 (JST)

- 3 -

TDK-Lambda

ZWD150PAF Series

INSTRUCTION MANUAL

1-3. ZWD150PAF/T

 L: AC Input terminal L (M4 screw)

Live line (fuse in line)

 N: AC input terminal N (M4 screw)

Neutral line

 FG: Input terminal FG (M4 screw)

Safety earth (Protective Earth)

Connect to safety ground of apparatus

or equipment.

 PE: Protective Earth

Must be connected to electrically safety

ground of apparatus or equipment by

electrically conductive spacers. The

mounting surface of the spacer should be

within MAX f8mm.

 V1: CH1 +ve Output terminal

 G1: CH1 –ve Output terminal

 V2: CH2 +ve Output terminal

 G2: CH2 –ve Output terminal

 V.ADJ: 5V Output Voltage adjust trimmer (VR1)

The 5V Output voltage rises when the trimmer is

turned clockwise.

 V.ADJ : 24V Output Voltage adjust trimmer (VR2)

The 24V Output voltage rises when the trimmer is

turned clockwise.

-R : CN3 ON/OFF control -R terminal

+R : CN3 ON/OFF control +R terminal

* Input & Output connector ( EMUDEN )

(also for option model /TL,/TA)

*Connector for Remote ON/OFF control: CN3 (JST)

Recommended

Connector

Housing

Terminal Pin

B2B – XH - A

XHP – 2 BXH - 001T - P0.6

or SXH - 001T - P0.6

*CN3 is normally shorted by JM-2W-96 ( JST )

*Hand Crimping Tool: YC-110R (JST) or YRS-110 (JST)

Connector

Input

(CN1)

T6957

put

(CN

)

T6958

- 4 -

TDK-Lambda

ZWD150PAF Series

INSTRUCTION MANUAL

2. Terminal Connecting Method

Pay attention to the input wiring. If it is connected to the

wrong terminal, the power supply will be damaged.

· Input must be turned off when making connections.

· Connect FG terminal of input connector and mountable

PE to ground terminal of the equipment.

· Output current of each connector pin must be less than

5A. ( Except /T model which M4 screw is used. )

· The output load line and input line shall be separated

and twisted to improve noise sensitivity.

· Remote ON/OFF control lines shall be twisted or use

shielded wire.

· Use recommended input/output connector housing,

terminal pin & crimping tool.

Connector housing and terminal pin is not included

with this product.

· When connecting or removing connector, do not apply

stress to PCB.

ZWD150PAF

- 5 -

TDK-Lambda

ZWD150PAF Series

INSTRUCTION MANUAL

ZWD150PAF/J

ZWD150PAF/T

- 6 -

TDK-Lambda

ZWD150PAF Series

INSTRUCTION MANUAL

3. Explanation of Function and Precautions

3-1. Input Voltage Range

Input voltage range is single phase 85 ~ 265VAC ( 47 ~ 63Hz )

or 120 ~ 370VDC. Input voltage which is out of specification

may damage unit. For cases where conformance to various

safety specs(UL,CSA,EN) are required, input voltage range

will be 100 ~ 240VAC ( 50/60Hz ).

3-2. Output Voltage Range

V.ADJ trimmer (VR1 & VR2) which is nearby to output con-

nector is for output voltage adjustment. Please refer to the

specifications for the output adjustment range. When the

trimmer is turned clockwise, the output voltage will increase.

Note that over voltage protection (OVP) function may trigger if

the output voltage is increased excessively.

3-3. Inrush Current

This series used Power Thermistor to protect the circuit from

Inrush Current. Please carefully select input switch and fuse in

cases of high temperature and brown-out.

3-4. Over Voltage Protection ( OVP )

OVP circuit will shutdown output correspondingly. OVP for

V1, both V1 & V2 will shutdown, OVP for V2, only V2

shutdown. Manual reset or input voltage recycling is needed

for output recovery.

3-5. Over Current Protection ( OCP )

OCP type is constant current limiting with automatic recovery.

OCP function operates when the output current exceeds OCP

specifications. The output will automatically recover when the

overload condition is removed. Do not operate overload or

dead short conditions for more than 30 seconds, which could

result in damage. There is no possibility of fire or burning.

3-6. Over Temperature Protection ( OTP )

OTP circuit is built into the power supply to prevent user from

fire hazard when ambient temperature is over the specification.

3-7. Output Ripple & Noise

The standard specification for maximum ripple and noise value

is measured according to measurement circuit specified below.

When load lines are longer, ripple and noise may become larger.

In this case, electrolytic capacitor, film capacitor, etc. might be

necessary across the load terminal. The output ripple and noise

cannot be measured accurately if the oscilloscope probe ground

lead is too long.

3-8. Series Operation

Series operation is not possible.

Output

Terminal

Output

Terminal

Power

Supply

Load

3-9. Parallel Operation

Paralled operation is not possible.

Load

Output

Terminal

Output

Terminal

Power

Supply

- 7 -

TDK-Lambda

ZWD150PAF Series

INSTRUCTION MANUAL

3-10. Peak Output Current

For ZWD150PAF series, the peak output current should satisfy

the conditions below:

1)Should not exceed the rated peak current in the specification.

(eg. 10A/12A respectively for 100VAC/200VAC)

2)The relation between peak output current with average out-

put current is defined as below.

Ip = Peak output current

Im = Minimum output current

D = Duty cycle, t/T

t = Peak output current operating time

T = Period

Io = Maximum allowable average output current of specifica-

tions (Io should be average load after derating at various

mounting and ambient temperature)

3)For peak output current (Ip ≤ 10A) at 100VAC & 200VAC,

the duty cycle of the peak output current is ≤ 35% and oper-

ating time of the peak output current is less than 10 seconds.

For peak output current (Ip ≤ 12A) at 200VAC only, the duty

cycle of the peak output current is ≤ 20% and operating time

of the peak output current is less than 5 seconds. Maximum

ambient has to be reduced by 10°C if 35% duty operation is

required.

Vin (VAC) Ip (max) Duty(max) t

(sec)

85 ~ 132

10A

35%

10sec

170 ~ 265 10A 35% 10sec

170 ~ 265 12A 20% 5sec

4)Formula:

ZWD150PAF: Io(ave) = Ip x D + Im x (1-D) ≤ Io spec.

(refer to derating curve)

Example : For ZWD150PAF-0524 at Ta =60°C,Mounting A,

Max Io(ave) =3A (after 50% Derating)

Io(ave) = Ip x D + Im x (1-D) ≤ Io spec.

(A)100VAC : In case of Im =0, Ip =10A,

D<30%

(B)200VAC : In case of Im =2A, Ip =12A,

D<10%

3-11. Remote ON/OFF Control

Remote ON/OFF control (CN3) function is available. Using

this function allows the user to turn the 24V output on and off

without having to turn the AC input on and off.

It is controlled by short or open between +R & -R of CN3. CN3

is provided in the secondary circuit for ON/OFF control by

means of a switch or other device.

[CN3] The control mode is shown below.

+R &

erminal

condition

Output condition of V2

Short < 0.5V

Open

> 4.5V

OFF

3-12. Isolation Test

Isolation resistance between output and PE (Chassis) shall be

more than 100MW at 500VDC. For safety operation, voltage

setting of DC isolation tester must be done before the test.

Ensure that it is fully discharged after the test.

Output – PE ( Chassis )

500VDC 100MW or more

AC(L)

AC(N)

Isolation

Tester

-R

(ave)

- 8 -

TDK-Lambda

ZWD150PAF Series

INSTRUCTION MANUAL

3-13. Withstand Voltage

This series is designed to withstand 3.0kVAC between input

and output, 2.0kVAC between input and PE (Chassis) and

500VAC between output and the PE (Chassis) each for 1 mi-

nute. When performing this test, set current limit of the with-

stand voltage test equipment to 20mA ( Output - PE (Chassis) :

100mA ). The applied voltage must be gradually increased

from zero to the test value and then gradually decreased for

shut down. When timer is used, the power supply may be

damaged by high impulse voltage during timer switch on and

off. Connect input and output as follows.

Input ~ Output (dotted line )

3kVAC 1min. ( 20mA )

Input ~ PE (Chassis) (solid line )

2kVAC 1min. ( 20mA )

AC(L)

AC(N)

+V1

Withstand

Voltage

Tester

Output ~ PE (Chassis)

500VAC 1min. ( 100mA )

AC(L)

AC(N)

+V2

+V1

Withstand

Voltage

Tester

- R

3-14. External connection of circuit with protective

seperation

All the outputs is protected using protection of SELV. ( As per

required in the EN50178, clause 5.2.8)

3-15. Max Current during abnormal

The Max output current of CH1 under any abnormal situation

is 9.39 A (DC)

The Max output current of CH2 under any abnormal stituation

is 16.52 A (DC)

3-16. Climatic condition

This product is certified to the Climatic condition, Type B of

the EN50178.

- 9 -

TDK-Lambda

ZWD150PAF Series

INSTRUCTION MANUAL

4. Mounting Directions

4-1. Output Derating according to the Mounting Direc-

tions

Recommended standard mounting method is (A). Method (B),

(C), (D), (E) are also possible. Mounting (F), (G), (H), (I) are

prohibited. Refer to the derating curve. In the following de-

rating curve, average load(%) is percent of maximum output

load (both Maximum Output Current and Maximum Output

Power in specifications). Do not exceed the load deratings.

PCB type

( A )

With chassis and with chassis&cover type mounting

method

( A )

Standard Mounting

( B )

( C )

( D )

( E )

( F )

Prohibit

( G )

Prohibit

Input

Output

Component

Input

Output

Input

( B )

( C )

Standard Mounting

( D )

Component

Input

Output

Input

( H )

Prohibit

( I )

Prohibit

( E )

( F )

Prohibit

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