TEC TECDrive TEC-3 Series Bedienungsanleitung

TECDrive TEC-3 User Guide Revision 1.20

www.tecmotors.co.uk/tecdrive

Quick Start Up

TECDrive

User Guide

IP20 & IP66 (NEMA 4X)

AC Variable Speed Drive

0.37 –22kW (0.5 –30HP)

110 –480V

Distributed by TEC Electric Motors www.tecmotors.co.uk/tecdrive

TECDrive TEC-3 User Guide Revision 1.20

www.tecmotors.co.uk/tecdrive

Quick Start Up

Di and Operating Instructions

TECDrive TEC-3 User Guide Revision 1.20 
 
www.tecmotors.co.uk/tecdrive 
3

Quick Start Up 
Quick Start Up...................................................................................................................................................................... 5 
1. Important Safety Information 5 
2. Quick Start Process 6 
3. Quick Start Overview 7 
General Information and Ratings ......................................................................................................................................... 8 
1. Identifying the Drive by Model Number 8 
2. Drive Model Numbers 8 
Mechanical Installation........................................................................................................................................................ 9 
1. General 9 
2. UL Compliant Installation 9 
3. Mechanical Dimensions and Mounting –IP20 Open Units 9 
4. Guidelines for Enclosure Mounting –IP20 Units 9 
5. Mechanical Dimensions –IP66 (Nema 4X) Enclosed Units 10 
6. Guidelines for mounting (IP66 Units) 10 
7. Gland Plate and Lock Off 11 
8. Removing the Terminal Cover 11 
9. Routine Maintenance 11 
Power & Control Wiring..................................................................................................................................................... 12 
1. Connection Diagram 12 
2. Protective Earth (PE) Connection 12 
3. Incoming Power Connection 13 
4. Motor Connection 13 
5. Motor Terminal Box Connections 13 
6. Control Terminal Wiring 14 
7. Using the REV/0/FWD Selector Switch (Switched Version Only) 14 
8. Control Terminal Connections 14 
9. Motor Thermal overload Protection 15 
10. EMC Compliant Installation 15 
11. Optional Brake Resistor 15 
Operation .......................................................................................................................................................................... 16 
1. Managing the Keypad 16 
2. Operating Displays 16 
3. Changing Parameters 16 
4. Read Only Parameter Access 16 
5. Resetting Parameters 16 
6. Resetting a Fault 16 
Parameters ........................................................................................................................................................................ 17 
1. Standard Parameters 17 
2. Extended Parameters 18 
3. Advanced Parameters 21 
4. P-00 Read Only Status Parameters 22 
Analog and Digital Input Macro Configurations ................................................................................................................. 23 
1. Overview 23 
2. Macro Functions Guide Key 23 
3. Macro Functions –Terminal Mode (P-12 = 0) 23 
4. Macro Functions - Keypad Mode (P-12 = 1 or 2) 24 
5. Macro Functions - Fieldbus Control Mode (P-12 = 3, 4, 7, 8 or 9) 24 
6. Macro Functions - User PI Control Mode (P-12 = 5 or 6) 24 
7. Fire Mode 25 
8. Example Connection Diagrams 25 
Modbus RTU Communications........................................................................................................................................... 26 
1. Introduction 26 
2. Modbus RTU Specification 26 
3. RJ45 Connector Configuration 26 
4. Modbus Register Map 26 
Technical Data ................................................................................................................................................................... 27 
1. Environmental 27 
2. Rating Tables 27 
3. Single Phase Operation of Three Phase Drives 27 
4. Additional Information for UL Compliance 28 
5. EMC Filter Disconnect 28 
Trouble Shooting ........................................................................................................................................................... 29 
1. Fault Code Messages 29 

TECDrive TEC-3 User Guide Revision 1.20

www.tecmotors.co.uk/tecdrive

Quick Start Up

Declaration of Conformity

TEC Electric Motors hereby states that the TECDrive TEC-3 product range conforms to the relevant safety provisions of the following council

directives:

2004/108/EC (EMC) and 2006/95/EC (LVD) (Valid until 20.04.2016)

2014/30/EU (EMC) and 2014/35/EU (LVD) (Valid from 20.04.2016)

Designed and manufacture is in accordance with the following harmonised European standards:

EN 61800-5-1: 2007

Adjustable speed electrical power drive systems. Safety requirements. Electrical, thermal and energy.

EN 61800-3: 2004

/A1 2012

Adjustable speed electrical power drive systems. EMC requirements and specific test methods

EN 55011: 2007

Limits and Methods of measurement of radio disturbance characteristics of industrial, scientific and

medical (ISM) radio-frequency equipment (EMC)

EN60529 : 1992

Specifications for degrees of protection provided by enclosures

Electromagnetic Compatibility

All TECDrive products are designed with high standards of EMC in mind. All versions suitable for operation on Single Phase 230 volt and Three

Phase 400 volt supplies and intended for use within the European Union are fitted with an internal EMC filter. This EMC filter is designed to

reduce the conducted emissions back into the mains supply via the power cables for compliance with the above harmonised European

standards.

It is the responsibility of the installer to ensure that the equipment or system into which the product is incorporated complies with the EMC

legislation of the country of use, and the relevant category. Within the European Union, equipment into which this product is incorporated

must comply with the EMC Directive 2004/108/EC. This User Guide provides guidance to ensure that the applicable standards may be achieved.

photocopying, recording or by any information storage or retrieval system without permission in writing from the publisher.

All TECDrive units carry a 2 year warranty against manufacturing defects from the date of manufacture. The manufacturer accepts no liability

for any damage caused during or resulting from transport, receipt of delivery, installation or commissioning. The manufacturer also accepts no

liability for damage or consequences resulting from inappropriate, negligent or incorrect installation, incorrect adjustment of the operating

parameters of the drive, incorrect matching of the drive to the motor, incorrect installation, unacceptable dust, moisture, corrosive substances,

excessive vibration or ambient temperatures outside of the design specification.

The local distributor may offer different terms and conditions at their discretion, and in all cases concerning warranty, the local distributor

should be contacted first.

This user guide is the “original instructions” document. All non-English versions are translations of the “original instructions”.

The contents of this User Guide are believed to be correct at the time of printing. In the interest of a commitment to a policy of continuous

improvement, the manufacturer reserves the right to change the specification of the product or its performance or the contents of the User

Guide without notice.

This User Guide is for use with version 3.04 Firmware.

User Guide Revision 1.20

Invertek Drives Ltd adopts a policy of continuous improvement and whilst every effort has been made to provide accurate and up to date

information, the information contained in this User Guide should be used for guidance purposes only and does not form the part of any

contract.

This manual is intended as a guide for proper installation. Invertek Drives Ltd cannot assume responsibility for the compliance

or the non-compliance to any code, national, local or otherwise, for the proper installation of this drive or associated

equipment. A hazard of personal injury and/or equipment damage exists if codes are ignored during installation.

This TECDrive contains high voltage capacitors that take time to discharge after removal of the main supply. Before working on

the drive, ensure isolation of the main supply from line inputs. Wait ten (10) minutes for the capacitors to discharge to safe

voltage levels. Failure to observe this precaution could result in severe bodily injury or loss of life.

Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved

should install, adjust, operate, or service this equipment. Read and understand this manual and other applicable manuals in

their entirety before proceeding. Failure to observe this precaution could result in severe bodily injury or loss of life.

TECDrive TEC-3 User Guide Revision 1.20

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Quick Start Up

1. Quick Start Up

1.1. Important Safety Information

Please read the IMPORTANT SAFETY INFORMATION below, and all Warning and Caution information elsewhere.

Danger: Indicates a risk of electric shock, which, if not

avoided, could result in damage to the equipment and

possible injury or death.

Danger: Indicates a potentially hazardous situation

other than electrical, which if not avoided, could

result in damage to property.

This variable speed drive product (TECDrive) is intended for professional incorporation into complete equipment or systems as

part of a fixed installation. If installed incorrectly it may present a safety hazard. The TECDrive uses high voltages and currents,

carries a high level of stored electrical energy, and is used to control mechanical plant that may cause injury. Close attention is

required to system design and electrical installation to avoid hazards in either normal operation or in the event of equipment

malfunction. Only qualified electricians are allowed to install and maintain this product.

System design, installation, commissioning and maintenance must be carried out only by personnel who have the necessary

training and experience. They must carefully read this safety information and the instructions in this Guide and follow all

information regarding transport, storage, installation and use of the TECDrive, including the specified environmental limitations.

Do not perform any flash test or voltage withstand test on the TECDrive. Any electrical measurements required should be carried

out with the TECDrive disconnected.

Electric shock hazard! Disconnect and ISOLATE the TECDrive before attempting any work on it. High voltages are present at the

terminals and within the drive for up to 10 minutes after disconnection of the electrical supply. Always ensure by using a suitable

multi-meter that no voltage is present on any drive power terminals prior to commencing any work.

Where supply to the drive is through a plug and socket connector, do not disconnect until 10 minutes have elapsed after turning

off the supply.

Ensure correct earthing connections. The earth cable must be sufficient to carry the maximum supply fault current which

normally will be limited by the fuses or MCB. Suitably rated fuses or MCB should be fitted in the mains supply to the drive,

according to any local legislation or codes.

Ensure correct earthing connections and cable selection as per defined by local legislation or codes. The drive may have a

leakage current of greater than 3.5mA; furthermore the earth cable must be sufficient to carry the maximum supply fault current

which normally will be limited by the fuses or MCB. Suitably rated fuses or MCB should be fitted in the mains supply to the drive,

according to any local legislation or codes.

Do not carry out any work on the drive control cables whilst power is applied to the drive or to the external control circuits.

Within the European Union, all machinery in which this product is used must comply with Directive 2006/42/EC, Safety of

Machinery. In particular, the machine manufacturer is responsible for providing a main switch and ensuring the electrical

equipment complies with EN60204-1.

The level of integrity offered by the TECDrive control input functions –for example stop/start, forward/reverse and maximum

speed is not sufficient for use in safety-critical applications without independent channels of protection. All applications where

malfunction could cause injury or loss of life must be subject to a risk assessment and further protection provided where needed.

The driven motor can start at power up if the enable input signal is present.

The STOP function does not remove potentially lethal high voltages. ISOLATE the drive and wait 10 minutes before starting any

work on it. Never carry out any work on the Drive, Motor or Motor cable whilst the input power is still applied.

The TECDrive can be programmed to operate the driven motor at speeds above or below the speed achieved when connecting

the motor directly to the mains supply. Obtain confirmation from the manufacturers of the motor and the driven machine about

suitability for operation over the intended speed range prior to machine start up.

Do not activate the automatic fault reset function on any systems whereby this may cause a potentially dangerous situation.

IP20 drives must be installed in a pollution degree 2 environment, mounted in a cabinet with IP54 or better.

TECDrives are intended for indoor use only.

When mounting the drive, ensure that sufficient cooling is provided. Do not carry out drilling operations with the drive in place,

dust and swarf from drilling may lead to damage.

The entry of conductive or flammable foreign bodies should be prevented. Flammable material should not be placed close to the

drive

Relative humidity must be less than 95% (non-condensing).

Ensure that the supply voltage, frequency and no. of phases (1 or 3 phase) correspond to the rating of the TECDrive as delivered.

Never connect the mains power supply to the Output terminals U, V, W.

Do not install any type of automatic switchgear between the drive and the motor

Wherever control cabling is close to power cabling, maintain a minimum separation of 100 mm and arrange crossings at 90

degrees

Ensure that all terminals are tightened to the appropriate torque setting

Do not attempt to carry out any repair of the TECDrive. In the case of suspected fault or malfunction, contact your local Invertek

Drives Sales Partner for further assistance.

TECDrive TEC-3 User Guide Revision 1.20

www.tecmotors.co.uk/tecdrive

Quick Start Up

1.2. Quick Start Process

Step

Action

See Section

Page

Identify the Enclosure Type, Model Type and ratings of

your drive from the model code on the label. In particular

-Check the voltage rating suits the incoming supply

-Check the output current capacity meets or exceeds

the full load current for the intended motor

2.1

Identifying the Drive by Model Number

Unpack and check the drive. Notify the supplier and

shipper immediately of any damage.

Ensure correct ambient and environmental conditions for

the drive are met by the proposed mounting location.

9.1

Environmental

Install the drive in a suitable cabinet (IP20 Units) ensuring

suitable cooling air is available. Mount the drive to the

wall or machine (IP66).

3.1

3.3

3.4

3.5

3.6

General

Mechanical Dimensions and Mounting –IP20 Open Units

Guidelines for Enclosure Mounting –IP20 Units

Mechanical Dimensions –IP66 (Nema 4X) Enclosed Units

Guidelines for mounting (IP66 Units)

Select the correct power and motor cables according to

local wiring regulations or code, noting the maximum

permissible sizes

9.2

Rating Tables

If the supply type is IT or corner grounded, disconnect the

EMC filter before connecting the supply.

9.5

EMC Filter Disconnect

Check the supply cable and motor cable for faults or short

circuits.

Route the cables

Check that the intended motor is suitable for use, noting

any precautions recommended by the supplier or

manufacturer.

4.10

EMC Compliant Installation

Check the motor terminal box for correct Star or Delta

configuration where applicable

4.5

Motor Terminal Box Connections

Ensure suitable wiring protection is providing, by installing

a suitable circuit breaker or fuses in the incoming supply

line

4.3.2

9.2

Fuse / Circuit Breaker Selection

Rating Tables

Connect the power cables, especially ensuring the

protective earth connection is made

4.1

4.2

4.3

4.4

Connection Diagram

Protective Earth (PE) Connection

Incoming Power Connection

Motor Connection

Connect the control cables as required for the application

4.6

4.10

7.8

Control Terminal Wiring

EMC Compliant Installation

Analog and Digital Input Macro Configurations

Example Connection Diagrams

Thoroughly check the installation and wiring

Commission the drive parameters

5.1

Managing the Keypad

Parameters

1.3. Installation Following a Period of Storage

If the drive has not been powered, either unused or in storage, the DC Link Capacitors require reforming before power may be connected to the

drive. Refer to your local sales partner for information regarding the correct procedure.

TECDrive TEC-3 User Guide Revision 1.20

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Quick Start Up

1.4. Quick Start Overview

Quick Start –IP20 & IP66 Non Switched

•Connect a Start / Stop switch between control terminals 1 & 2

oClose the Switch to Start

oOpen to Stop

•Connect a potentiometer (5k –10kΩ) between terminals 5, 6 and 7 as shown

oAdjust the potentiometer to vary the speed from P-02 (0Hz default) to P-01 (50 / 60 Hz

default)

Quick Start –IP66 Switched

Switch the mains power on to the unit using the built in isolator switch on the front panel.

The OFF/REV/FWD will enable the

output and control the direction of

rotation of the motor.

The potentiometer will control the motor shaft rotational speed.

TECDrive TEC-3 User Guide Revision 1.20

www.tecmotors.co.uk/tecdrive

General Information and Ratings

2. General Information and Ratings

This chapter contains information about the TECDrive E3 including how to identify the drive

2.1. Identifying the Drive by Model Number

Each drive can be identified by its model number, as shown in the table below. The model number is on the shipping label and the drive

nameplate. The model number includes the drive and any options.

TEC

0021

Product Family

IP Rating

2 = IP20

X = IP66 Non Switched

Y = IP66 Switched

Generation

Dynamic Brake

Transistor

1 = Not Fitted

4 = Internal Transistor

Frame Size

Filter Type

0 = No Filter

F = Internal EMC Filter

Input Voltage

1 = 110 –115

2 = 200 –240

4 = 380 - 480

No. Of Input Phases

Output Current x 10

2.2. Drive Model Numbers

110 –115V + / - 10% - 1Phase Input –3 Phase 230V Output (Voltage Doubler)

Model Number

Output

Current (A)

Frame

Size

With Filter

Without Filter

N/A

TEC-3-110023-101#

0.5

2.3

N/A

TEC-3-110043-101#

4.3

N/A

TEC-3-210058-104#

1.5

5.8

200 –240V + / - 10% - 1Phase Input –3 Phase Output

Model Number

Output

Current (A)

Frame

Size

With Filter

Without Filter

TEC-3-120023-1F1#

TEC-3-120023-101#

0.37

0.5

2.3

TEC-3-120043-1F1#

TEC-3-120043-101#

0.75

4.3

TEC-3-120070-1F1#

TEC -3-120070-101#

1.5

TEC-3-220070-1F4#

TEC-3-220070-104#

1.5

TEC-3-220105-1F4#

TEC-3-220105-104#

2.2

10.5

N/A

TEC-3-320153-104#

4.0

15.3

200 –240V + / - 10% - 3Phase Input –3 Phase Output

Model Number

Output

Current (A)

Frame

Size

With Filter

Without Filter

N/A

TEC-3-120023-301#

0.37

0.5

2.3

N/A

TEC-3-120043-301#

0.75

4.3

N/A

TEC-3-120070-301#

1.5

TEC-3-220070-3F4#

TEC-3-220070-304#

1.5

TEC-3-220105-3F4#

TEC-3-220105-304#

2.2

10.5

TEC-3-320180-3F4#

TEC-3-320180-304#

4.0

TEC-3-320240-3F4#

TEC-3-320240-304#

5.5

7.5

TEC-3-420300-3F4#

TEC-3-420300-304#

7.5

TEC-3-420460-3F4#

TEC-3-420460-304#

380 –480V + / - 10% - 3Phase Input –3 Phase Output

Model Number

Output

Current (A)

Frame

Size

With Filter

Without Filter

TEC-3-140022-3F1#

TEC-3-140022-301#

0.75

2.2

TEC-3-140041-3F1#

TEC-3-140041-301#

1.5

4.1

TEC-3-240041-3F4#

TEC-3-240041-304#

1.5

4.1

TEC-3-240058-3F4#

TEC-3-240058-304#

2.2

5.8

TEC-3-240095-3F4#

TEC-3-240095-304#

9.5

TEC-3-340140-3F4#

TEC-3-340140-304#

5.5

7.5

TEC-3-340180-3F4#

TEC-3-340180-304#

7.5

TEC-3-340240-3F42

TEC-3-340240-3042

TEC-3-440300-3F42

TEC-3-440300-3042

TEC-3-440390-3F42

TEC-3-440390-3042

18.5

TEC-3-440460-3F42

TEC-3-440460-3042

NOTE

For IP20 units, replace ‘#’ with ‘2’

For IP66 Non Switched Units, replace ‘#’ with ‘X’

For IP66 Switched Units, replace ‘#’ with ‘Y’

TECDrive TEC-3 User Guide Revision 1.20

www.tecmotors.co.uk/tecdrive

Mechanical Installation

3. Mechanical Installation

3.1. General

The TECDrive should be mounted in a vertical position only, on a flat, flame resistant, vibration free mounting using the integral mounting holes

or DIN Rail clip (Frame Sizes 1 and 2 only).

IP20 TECDrives must be installed in a pollution degree 1 or 2 environment only.

Do not mount flammable material close to the TECDrive

Ensure that the minimum cooling air gaps, as detailed in section 3.5 and 3.7 are left clear

Ensure that the ambient temperature range does not exceed the permissible limits for the TECDrive given in section 9.1

Provide suitable clean, moisture and contaminant free cooling air sufficient to fulfil the cooling requirements of the TECDrive

3.2. UL Compliant Installation

Refer to section 9.4 on page 28 for Additional Information for UL Compliance.

3.3. Mechanical Dimensions and Mounting –IP20 Open Units

Drive

Size

Weight

173

6.81

3.27

123

4.84

162

6.38

1.97

1.0

221

8.70

110

4.33

150

5.91

209

8.23

2.48

1.7

261

10.28

131

5.16

175

6.89

247

9.72

3.15

3.2

420

16.54

171

6.73

212

8.35

400

15.75

125

4.92

125

4.92

9.1

Mounting Bolts

Frame Size 1 - 3

4 x M5 (#8)

Frame Size 4

4 x M8

Tightening Torques

Frame Sizes 1 –3

Control Terminals

0.5 Nm (4.5 lb-in)

Power Terminals

1 Nm (9 lb-in)

Frame Size 4

Control Terminals

0.5 Nm (4.5 lb-in)

Power Terminals

2 Nm (18 lb-in)

3.4. Guidelines for Enclosure Mounting –IP20 Units

IP20 drives are suitable for use in pollution degree 1 environments, according to IEC-664-1. For pollution degree 2 or higher environments,

drives should be mounted in a suitable control cabinet with sufficient ingress protection to maintain a pollution degree 1 environment around

the drive.

Enclosures should be made from a thermally conductive material.

Ensure the minimum air gap clearances around the drive as shown below are observed when mounting the drive.

Where ventilated enclosures are used, there should be venting above the drive and below the drive to ensure good air circulation. Air should be

drawn in below the drive and expelled above the drive.

In any environments where the conditions require it, the enclosure must be designed to protect the TECDrive against ingress of airborne dust,

corrosive gases or liquids, conductive contaminants (such as condensation, carbon dust, and metallic particles) and sprays or splashing water

from all directions.

High moisture, salt or chemical content environments should use a suitably sealed (non-vented) enclosure.

The enclosure design and layout should ensure that the adequate ventilation paths and clearances are left to allow air to circulate through the

drive heatsink. Invertek Drives recommend the following minimum sizes for drives mounted in non-ventilated metallic enclosures:-

Drive

Size

Above &

Below

Either

Side

Between

Recommended

airflow

CFM (ft3/min)

1.97

1.30

2.95

1.97

1.81

100

3.94

1.97

2.05

100

3.94

1.97

2.05

120

Note :

Dimension Z assumes that the drives are mounted side-by-side with

no clearance.

Typical drive heat losses are 3% of operating load conditions.

Above are guidelines only and the operating ambient temperature of

the drive MUST be maintained at all times.

TECDrive TEC-3 User Guide Revision 1.20

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Mechanical Installation

3.5. Mechanical Dimensions –IP66 (Nema 4X) Enclosed Units

Drive Size

Weight

232.0

9.13

207.0

8.15

189.0

7.44

25.0

0.98

179.0

7.05

161.0

6.34

148.5

5.85

4.0

0.16

8.0

0.31

3.1

6.8

257.0

10.12

220.0

8.67

200.0

7.87

28.5

1.12

187.0

7.36

188.0

7.40

176.0

6.93

4.2

0.17

8.5

0.33

4.1

9.0

310.0

12.20

276.5

10.89

251.5

9.90

33.4

1.31

252

9.92

211.0

8.30

197.5

7.78

4.2

0.17

8.5

0.33

7.6

16.7

Mounting Bolts

All Frame Sizes

4 x M4 (#8)

Tightening Torques

All Frame Sizes

Control Terminals

0.5 Nm (4.5 lb-in)

Power Terminals

1 Nm (9 lb-in)

3.6. Guidelines for mounting (IP66 Units)

Before mounting the drive, ensure that the chosen location meets the environmental condition requirements for the drive shown in section 9.1

The drive must be mounted vertically, on a suitable flat surface

The minimum mounting clearances as shown in the table below must be observed

The mounting site and chosen mountings should be sufficient to support the weight of the drives

Using the drive as a template, or the dimensions shown above, mark the locations required for drilling

Suitable cable glands to maintain the ingress protection of the drive are required. Gland holes for power and motor cables are pre-moulded into

the drive enclosure, recommended gland sizes are shown above. Gland holes for control cables may be cut as required.

Drive Size

X Above & Below

Y Either Side

200

7.87

0.39

200

7.87

0.39

200

7.87

0.39

Note:

Typical drive heat losses are approximately 3% of operating load

conditions.

Above are guidelines only and the operating ambient temperature of

the drive MUST be maintained at all times.

Cable Gland Sizes

Drive Size

Power Cable

Motor Cable

Control Cables

M20 (PG13.5)

M25 (PG21)

M20 (PG13.5)

M25 (PG21)

M20 (PG13.5)

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