TECALEMIT TankQuick eco Betriebshandbuch

Translation of the original operating manual

TankQuick eco

Item-No.: 013896200, 013896210

2 44 1657 101-H TankQuick eco

TankQuick ecoTankQuick eco

TankQuick eco

The operating manual is always to be read before commissioning the equipment.

The operating manual is always to be read before commissioning the equipment. The operating manual is always to be read before commissioning the equipment.

The operating manual is always to be read before commissioning the equipment.

No No

No warranty claim will be granted for faults and damage to the equipment arising

warranty claim will be granted for faults and damage to the equipment arising warranty claim will be granted for faults and damage to the equipment arising

warranty claim will be granted for faults and damage to the equipment arising

from insufficient knowledge of the operating manual.

from insufficient knowledge of the operating manual.from insufficient knowledge of the operating manual.

from insufficient knowledge of the operating manual.

Text, graphics and layout copyright protected. Reproduction and copying, including in

part, only permitted with written permission. Technical changes reser ed.

Service Hotline 49 1805 900 301

Reparatur Service 49 1805 900 302

(0,14 €/Min: on the German landline network, Mobile telephone max. 0,42 €/Min.)

service@tecalemit.de

Document-No.: 44 1657 101-H

Translation of: 44 1657 001-L

As of: February 12, 2020

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Table of content

1 Safety instructions

Safety instructionsSafety instructions

Safety instructions

................................

................................................................

..................................

....

2 Technical description

Technical descriptionTechnical description

Technical description

................................

................................................................

..............................................................

............................................................

..............................

2.1 Product description / Appropriate use ............................................................. 6

2.2 Product ersions ...................................................................................................... 6

2.3 Equipment .................................................................................................................. 6

2.4 Technical data ........................................................................................................... 7

2.5 Accessories ................................................................................................................ 7

2.6 Outline drawing ........................................................................................................ 8

2.7 Functional diagram ................................................................................................. 8

3 Inst

InstInst

Installation

allationallation

allation

................................

................................................................

.................................................

..................................

.................

3.1 Place of installation ................................................................................................ 9

3.2 Change of location ................................................................................................... 9

3.3 Compressed Air Supply .......................................................................................... 9

4 Commissioning

CommissioningCommissioning

Commissioning................................

................................................................

..........................................

....................

..........

4.1 Specifying the Liquid .............................................................................................. 9

4.2 Operation with exchange containers ............................................................. 10

4.2.1 Emptying the deli ery systems .......................................................... 10

4.2.2 Changing the drum .................................................................................. 10

4.3 Adjusting the Operating Pressure ................................................................... 10

5 Operation

OperationOperation

Operation

................................

................................................................

................................................

................................

................

1010

5.1 Safety instructions ............................................................................................... 10

5.2 Remo ing Fuel ....................................................................................................... 11

5.2.1 Extracting fuel ia the filler pipe ....................................................... 11

5.2.2 Preparation of the hose set .................................................................. 11

5.2.3 Extracting fuel ia the fuel line ........................................................... 12

5.3 Refilling the Vehicle with Fuel ......................................................................... 13

5.3.1 Preparation oft he hose set .................................................................. 13

5.3.2 Refilling ....................................................................................................... 13

5.4 Breaks in works ..................................................................................................... 14

6 Ser icing and maintenance

Ser icing and maintenanceSer icing and maintenance

Ser icing and maintenance

................................

................................................................

................................................

................................

................

1414

6.1 Cleaning ................................................................................................................... 14

6.2 Container ................................................................................................................. 14

6.3 Dirt trap ................................................................................................................... 15

6.4 Pressure regulator ................................................................................................ 15

6.5 Deli ery system .................................................................................................... 15

6.6 Wheels ...................................................................................................................... 15

6.7 Type Plate and Warning Signs .......................................................................... 15

6.8 Troubleshooting .................................................................................................... 16

7 Spare parts

Spare partsSpare parts

Spare parts

................................

................................................................

.............................................

..........................

.............

1717

8 Disposal

DisposalDisposal

Disposal

................................

................................................................

...................................................

......................................

...................

1818

9 Declaration of c

Declaration of cDeclaration of c

Declaration of conformity

onformityonformity

onformity

................................

................................................................

..................................................

....................................

..................

1919

4 44 1657 101-H TankQuick eco

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1Safety instructions

This de ice was manufactured taking into account the rele ant laws and directi es

for ensuring security as well as the protection of the en ironment and health. Despite

this, its use may result in hazards for persons and material assets. Hence, it is

essential that the instructions in this manual are complied with.

Warning notices and symbols

Warning notices and symbolsWarning notices and symbols

Warning notices and symbols

In this operating manual, the following symbols are used to point out especially

important information:

Specific details on the economic use of the device

Specific details on the economic use of the deviceSpecific details on the economic use of the device

Specific details on the economic use of the device.

Specific details and/or instructions for damage prevention

Specific details and/or instructions for damage preventionSpecific details and/or instructions for damage prevention

Specific details and/or instructions for damage prevention.

Details and/or instructions for preventing injury to persons or extensive material

Details and/or instructions for preventing injury to persons or extensive material Details and/or instructions for preventing injury to persons or extensive material

Details and/or instructions for preventing injury to persons or extensive material

damages

damagesdamages

damages

Intended use

Intended useIntended use

Intended use

Use the de ice only when it is in perfect working condition and only for its intended

purpose while obser ing all safety precautions and risks. In particular, all

malfunctions that could pose a safety hazard are to be corrected immediately.

The de ice and its components are intended for use exclusi ely with the liquids listed

and only for the purpose described. Any other use or additional manner of usage is

not intended.

Organizational measures

Organizational measuresOrganizational measures

Organizational measures

This operating manual is to be kept within easy reach at the place of operation. The

nameplate and the warning labels on the de ice must be obser ed and kept

completely legible at all times.

Qualified personnel

Qualified personnelQualified personnel

Qualified personnel

The personnel for installation, commissioning, operation, and maintenance of the

de ice must possess the rele ant and adequate qualifications for these tasks. The

operator must ensure that the contents of this manual are fully understood and

implemented by the personnel.

Maintenance and repairs

Maintenance and repairsMaintenance and repairs

Maintenance and repairs

Do not make any changes, extensions and/or modifications to the de ice without the

manufacturer's permission. Replacement parts must conform to the technical

specifications defined by the manufacturer. For original parts, this conformity is

always guaranteed.

Hazardous substances

Hazardous substancesHazardous substances

Hazardous substances

In exceptional cases, the components of this de ice may contain hazardous

substances. In accordance with the requirements of the European REACH regulation,

we pro ide current information on this on our homepage, in the download section.

Obser e all safety regulations for the respecti e product when handling oils, greases,

fuels and other chemical substances!

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Hydraulics

HydraulicsHydraulics

Hydraulics

Only personnel with special knowledge of and experience in hydraulics are allowed to

perform work of any type on hydraulic equipment. Depressurize the de ice before

performing any work on it. All pressure-bearing components are to be inspected

regularly for leaks and damage.

Pneumatics

PneumaticsPneumatics

Pneumatics

Only personnel with special knowledge of and experience in pneumatics are allowed

to perform work of any type on pneumatic equipment. Depressurize the de ice

before performing any work on it. All pressure-bearing components are to be

inspected regularly for leaks and damage.

Explosion protection

Explosion protectionExplosion protection

Explosion protection

The de ice has been constructed for use with potentially explosi e substances. The

design and production took place in accordance with pre ailing regulations, in

particular the ATEX directi e 2014/34/EU and technical regulations. The operator is

to obser e all regulations for the operation of such de ices, in particular the ATEX

guideline 1999/92/EC and the respecti e regulations applicable at the place of

operation.

Water protection

Water protectionWater protection

Water protection

The de ice has been constructed for use with water contaminants. It is to be operated

such that bodies of water cannot be polluted by it. All applicable regulations at the

place of operation are to be complied with!

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2Technical description

2.1

2.12.1

2.1 Product description

Product descriptionProduct description

Product description

/ /

/ Ap

ApAp

App

propriate use

ropriate useropriate use

ropriate use

The TankQuick eco is a de ice for transferring fuel out of ehicle tanks into the

de ice's own containers, and for returning it to the empty tank. It was specifically

designed to be used in ehicle workshops, at filling stations and similar sites. It can be

used for emptying the tanks of ehicles on which repairs are to be carried out, and

for emptying tanks that ha e been wrFongly filled.

This

ThisThis

This

device is approved for use with potentially explosive liquids and for opera

device is approved for use with potentially explosive liquids and for operadevice is approved for use with potentially explosive liquids and for opera

device is approved for use with potentially explosive liquids and for opera-

tion in potentially explosive atmospheres. The permissible type of use is speci

tion in potentially explosive atmospheres. The permissible type of use is specition in potentially explosive atmospheres. The permissible type of use is speci

tion in potentially explosive atmospheres. The permissible type of use is speci-

fied by the Ex mark in the declaration of conformity and on the type plate. The

fied by the Ex mark in the declaration of conformity and on the type plate. The fied by the Ex mark in the declaration of conformity and on the type plate. The

fied by the Ex mark in the declaration of conformity and on the type plate. The

device may be opera

device may be operadevice may be opera

device may be operated exclusively with the liquids listed below.

ted exclusively with the liquids listed below.ted exclusively with the liquids listed below.

ted exclusively with the liquids listed below.

The de ice accords with the requirements of the applicable regulations, and in

particular with ATEX (2014/34/EU). This is certified by the Declaration of Conformity

and by the CE mark.

In addition the TankQuick has been subject to a GS-testing. The compliance of quality

and safety standards in engineering, production and quality management has been

appro ed. A regularly inspection by the testing authority is carried out. For

erification the de ice is marked with the GS-label.

In operation, the pneumatic double-membrane pump sucks the fuel out of the tank,

through the suction hose and into the container. The fuel is kept in the container

while the work is carried out. After changing o er the deli ery hoses, fuel is

discharged again from the container. The gas displacement de ice ensures that the

gases displaced during filling do not escape to the open air.

The container deli ered with the equipment is appro ed for the transport of the

appro ed liquids and can be exchanged with no great effort.

2.2

2.22.2

2.2 Product versions

Product versionsProduct versions

Product versions

The TankQuick eco is a ailable in two ariants. They differ in the type of suction

hose.

013 896 200 - TankQuick eco Suction hose 15x9 mm

013 896 210 - TankQuick eco S Suction hose 12x8 mm

2.3

2.32.3

2.3 Equipment

EquipmentEquipment

Equipment

•Four-wheeled trolley with 2 lockable steering rolls

•120 litre exchangeable container with le el display

•Pump unit with deli ery pump, fuel filter, compressed air regulator and starting

al e

•Hose system with filler pipe adapter, emptying/refilling hose and gas

displacement hose

•Accessories (optional): Adapter set for extraction ia the fuel hose

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2.4

2.42.4

2.4 Technical data

Technical dataTechnical data

Technical data

Dimensions

Height

approx.

1096 mm

Width

approx.

483 mm

Depth

approx.

680 mm

Empty weight

With

container

approx.

35 kg

Noise emission

Free sound field,

accuracy class 2, EN ISO 11201

68,2dB +2,5dB

Container

Volume

120l

Useful olume

110l

Pump unit

Pumping capacity

approx.

7,5 l/min

Operating means

Compressed air, oil

free

filtered

Compressed air inlet

min 6

bar, max. 10 bar

Permissible ambient

temp.

Operation and breaks in work

…

40° C

Permissible media

temperature

…

40° C

Pumping media

Petrol, diesel,

E85 (ethanol fuel),

others on enquiry

2.5

2.52.5

2.5 Accessories

AccessoriesAccessories

Accessories

The following items can be used as accessories depending on the application:

Item-No.

Adapter set for extraction ia the fuel line 020 202 011

Exchange drum with le el display 013 896 300

Adapter for Mercedes C-Class 027 028 021

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2.6

2.62.6

2.6 Outline drawing

Outline drawingOutline drawing

Outline drawing

Figure 1

2.7

2.72.7

2.7

Functional diagram

Functional diagramFunctional diagram

Functional diagram

Figure 2

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3Installation

3.1

3.13.1

3.1 Place of installation

Place of installationPlace of installation

Place of installation

The TankQuick may only be used at sites such as petrol stations or workshops that

ha e been properly set-up for such work. The place of installation must be chosen in

such a way as neither to present danger to persons nor to pollute the en ironment.

The following points must be obser ed:

•The de ice must be used in such a way that any spilt fuel is trapped, is noticed,

and can be collected. It must therefore only be used and stored on a liquid-tight

floor. Spilt drops must be collected immediately.

•In accordance with TRBS 3151, the area with a radius of approx. 0.2 m around the

equipment is to be classified as Ex-zone 2. The de ice must therefore only be used

in the open air or in well- entilated rooms. The necessary explosi e hazard

protection measures must be taken.

In particular smoking, naked flames and working with tools that generate sparks

In particular smoking, naked flames and working with tools that generate sparks In particular smoking, naked flames and working with tools that generate sparks

In particular smoking, naked flames and working with tools that generate sparks

are forbidden in the vicinity of the device.

are forbidden in the vicinity of the device.are forbidden in the vicinity of the device.

are forbidden in the vicinity of the device.

•When not in use it must only be stored in rooms where people do not stay. Ensure

good entilation and that the temperature of the de ice will not rise.

•In order to disperse any static electric charge, the unit must not be placed on

insulating surfaces.

•The place of installation must offer sufficient protection against unauthorised use.

•It must be kept where it is protected from damage by third parties, e.g. not close

to the path of ehicles or working areas.

•The equipment is to be installed such that it is protected against influences of the

weather and also protected against heating up (e.g. direct sunlight).

3.2

3.23.2

3.2 Change of location

Change of locationChange of location

Change of location

When mo ing the TankQuick, it may be pushed / pulled exclusi ely by the handle of

the trolley. When parking it must always be ensured that the wheel locks are applied

securely.

3.3

3.33.3

3.3 Compressed Air

Compressed Air Compressed Air

Compressed Air Supply

SupplySupply

Supply

Fault

FaultFault

Fault-

-free operation involving relatively little servicing is only ensured if the

free operation involving relatively little servicing is only ensured if the free operation involving relatively little servicing is only ensured if the

free operation involving relatively little servicing is only ensured if the

supply of compressed air is free from dirt, water condensation and oil.

supply of compressed air is free from dirt, water condensation and oil.supply of compressed air is free from dirt, water condensation and oil.

supply of compressed air is free from dirt, water condensation and oil.

The use of a compressed air filter with an automatic condensate drain by the user is

to be greatly recommended.

An input pressure of at least 6 bar is necessary in order to reach the max. deli ery

flow rate.

4Commissioning

4.1

4.14.1

4.1 Specifying the Liquid

Specifying the LiquidSpecifying the Liquid

Specifying the Liquid

Liquid residues will be found e en when the container has been emptied. In order to

ensure that there is no mixing of sorts, the medium for a de ice must be specified

during commissioning (diesel, petrol or E85).

The operator is responsible for properly labeling the receptacles containing

The operator is responsible for properly labeling the receptacles containing The operator is responsible for properly labeling the receptacles containing

The operator is responsible for properly labeling the receptacles containing

hazardous materials.

hazardous materials.hazardous materials.

hazardous materials.

10 44 1657 101-H TankQuick eco

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The hazardous material labels included in the scope of deli ery can be used for this

purpose.

4.2

4.24.2

4.2 Operation with exchange containers

Operation with exchange containersOperation with exchange containers

Operation with exchange containers

The container supplied with the unit is an open head drum, authorized for dangerous

goods transport of the appro ed medium (UN appro al no.

UN1A1/X300/2010/DBAM1166-GDH). It can, for example, be changed for single

ariety use with different mediums. Only replacement drums with a filling le el

indicator, a ailable as an accessory, may be used.

Emptying the delivery systems

Emptying the delivery systemsEmptying the delivery systems

Emptying the delivery systems

A small quantity of

A small quantity of A small quantity of

A small quantity of fuel remains in the delivery system after operation.

fuel remains in the delivery system after operation.fuel remains in the delivery system after operation.

fuel remains in the delivery system after operation.

In order to empty the system as completely as possible before exchanging the drum,

the extraction procedure should be carried out for approx. 15 sec with the suction

hose raised.

Changing the drum

Changing the drumChanging the drum

Changing the drum

In order to change the drum, dismount the drum connection, loosen the safety belt

and lift the drum off the trolley.

Place the new drum on the trolley, press it against the support plate and secure it

with the belt. Now mount the drum connection with fuel hose, gas displacement hose

and potential equalisation cable.

Check that the drum is secured after changing the drum and regularly during use!

Check that the drum is secured after changing the drum and regularly during use!Check that the drum is secured after changing the drum and regularly during use!

Check that the drum is secured after changing the drum and regularly during use!

4.3

4.34.3

4.3 Adjusting the Operating Pressure

Adjusting the Operating PressureAdjusting the Operating Pressure

Adjusting the Operating Pressure

The internal operating pressure is limited ia the de ice’s own pressure regulator. It

is preset in the factory to the max. permissible output pressure of 6 bar and fixed.

The max. pumping capacity of the de ice is reached at this pressure. A higher output

pressure is not possible.

Howe er, the operating pressure can be reduced if necessary with the pressure

regulator of the air supply system. For proper operation the input pressure may not

fall below 2 bar.

5Operation

5.1

5.15.1

5.1

Safety instructions

Safety instructionsSafety instructions

Safety instructions

The de ice may only be operated by trained personnel and under constant

super ision. The following points must be obser ed:

•Wear protecti e glo es when handling the TankQuick

•Inflammable fuels must only be put into containers that are suitable for this

purpose.

•The engine and the external heating of the ehicle whose fuel is to be remo ed or

returned must be switched off during operation.

•Suitable fire-fighting equipment must be to hand during operation (e.g. fire

extinguishers)

•The wheels' contact with the ground ensures that static buildup is discharged.

Hence, clean the wheels before operation if necessary.

•

Emergency stop In the e ent of a malfunction or an emergency, operation can be

stopped immediately by releasing the start button.

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