Technische Alternative UVR65 Bedienungsanleitung

www.ta.co.at

UVR65

UNIVERSAL CONTROLLER

Version 1.01

Programs

Installation

Electric Connection

User Guide

EnglishManual Version 1.01.5

Diese Anleitung ist im Internet auch in anderen Sprachen unter www.ta.co.at

verfügbar.

This instruction manual is available in English at www.ta.co.at

Ce manuel d’instructions est disponible en langue française sur le site Internet

www.ta.co.at

Questo manuale d’istruzioni è disponibile in italiano sul sito Internet

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Estas instrucciones de funcionamiento están disponibles en español, en Inter-

net www.ta.co.at.

Table of contents

Safety requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Generally applicable rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

„Step by Step“ Setup guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Hydraulic diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Differential control – Programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

Program 0 – Simple solar system (factory settings) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Program 16 – Cylinder charge from a boiler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Program 32 – Burner request via cylinder sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Program 48 – Solar power system with 2 consumers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Program 64 – Solar power system with 2 solar panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Program 80 – Simple solar system and cylinder charge from a boiler . . . . . . . . . . . . . . . . 16

Program 96 – Buffer and hot water cylinder charging via solid fuel boiler . . . . . . . . . . . . . 17

Program 112 – 2 independent differential circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Program 128 – Burner request and solar system (or charging pump) . . . . . . . . . . . . . . . . . 19

Program 144 – Solar system with layered cylinder charging . . . . . . . . . . . . . . . . . . . . . . . . 20

Program 160 – Insertion of two boilers into a heating system . . . . . . . . . . . . . . . . . . . . . . 21

Program 176 – Solar system with 2 consumers and charging pump functionality . . . . . . . 22

Program 192 – Solar system with 2 consumers and charging pump (heating boiler) . . . . . 23

Program 208 – Solar system with 2 consumers and burner request . . . . . . . . . . . . . . . . . . 24

Program 224 – Solar system with 3 consumers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Program 240 – Solar system with 2 solar panels and 2 consumers . . . . . . . . . . . . . . . . . . 27

Program 256 – Solar power system with two solar panels (1 pump, 2 stop valves) . . . . . 28

Program 272 – Solar system with 2 collector panels and charging pump function . . . . . . 29

Program 288 – Solar system with 2 collector panels and burner request . . . . . . . . . . . . . . 30

Program 304 – Solar system with 2 collector panels + charging pump (boiler) . . . . . . . . . 31

Program 320 – Layered cylinder and charging pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Program 336 – Solar system with 2 consumers and layered cylinder charging . . . . . . . . . 33

Program 352 – Layered cylinder and burner request . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Program 368 – Layered cylinder and charging pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Program 384 – Layered cylinder with bypass functionality . . . . . . . . . . . . . . . . . . . . . . . . . 36

Program 400 – Solar system with 1 consumer and 2 charging pump functions . . . . . . . . . 37

Program 416 – 1 consumer, 2 charging pumps and burner request . . . . . . . . . . . . . . . . . . 38

Program 432 – Solar system, burner request, and one charging pump . . . . . . . . . . . . . . . . 39

Program 448 – Burner request and 2 charging pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Program 464 – Solar system with 2 consumers and bypass function . . . . . . . . . . . . . . . . . 43

Program 480 – 2 consumers and 3 charging pump functions . . . . . . . . . . . . . . . . . . . . . . . 44

Program 496 – 1 Consumer and 3 charging pump functions . . . . . . . . . . . . . . . . . . . . . . . 46

Program 512 – 3 independent differential circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Program 528 – 2 independent differential circuits & independent burner request . . . . . . . 48

Program 544 – Cascade: S1 -> S2 -> S3 -> S4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Program 560 – Cascade: S1 -> S2 / S3 -> S4 -> S5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Program 576 – Cascade: S4 -> S1 -> S2 + burner request . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Program 592 – 2 generators for two consumers + independent differential circuit . . . . . . 52

Program 608 – 2 generators for 2 consumers + burner request . . . . . . . . . . . . . . . . . . . . . 54

Program 624 – Solar system with one consumer and swimming pool . . . . . . . . . . . . . . . . 56

Program 640 – DHW preparation incl. circulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

Program 656 – DHW preparation incl. circulation + burner request . . . . . . . . . . . . . . . . . . 58

Program 672 – 3 generators for 1 consumer + differential circuit + burner request . . . . . . 59

Table of contents

Building drying – General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60

Basics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

External sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Programs – Building drying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61

Program 688 – Only room drying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Program 689 – Room drying and minimum temperature monitoring . . . . . . . . . . . . . . . . . 61

Program 690 – Room drying, minimum temperature monitoring, comfort ventilation . . . . 62

Program 691 – Room drying & comfort ventilation, minimal temp. monitoring for both . . . 62

Program 692 – Room drying, room temp. monitoring, comfort ventilation, for wine cellars 63

Setting up time programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Heating circuit control - Programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64

Program 800 – Heating circuit with up to 2 heat sources . . . . . . . . . . . . . . . . . . . . . . . . . . 64

Program 816 – Boiler circuit pump, mixer for return flow boosting . . . . . . . . . . . . . . . . . . 66

Program 832 – Solid fuel burner, buffer cylinder, heating circuit, additional heating req. . . 67

Program 896 – Automatic burner, cylinder, heating circuit, boiler request . . . . . . . . . . . . . 69

Program 912 – Automatic boiler, (combined) buffer, heating circuit, burner request . . . . . 71

Program 928 – Buffer, Cylinder, Heating circuit, boiler request . . . . . . . . . . . . . . . . . . . . . . 73

Program 944 – Solid fuel boiler, buffer, cylinder, heating circuit . . . . . . . . . . . . . . . . . . . . . 76

Program 960 – Boiler (or buffer), cylinder, 1 regulated & 1 unregulated heating circuit . . . 78

Programs 976/977/978 – Screed drying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

Installation instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80

Sensor installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

Device installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83

Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

Mixer connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

Data line for DL-Bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

CAN-Bus network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

CAN-Bus – Output values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

Operation – Basics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96

Device overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

Example of menu view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

Main menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

Time/date . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

Operation – General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98

Display (under Settings) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

Data admin (under Settings) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

User . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

Version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

Operation – Differential control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100

Main Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

User . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

Version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

System status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

Table of contents

Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

Technician level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

Parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

Example for thresholds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

Schematic representation of thresholds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105

Time program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106

Timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106

Time/date . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

Manual mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

Datalogging settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

Expert level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108

Programming settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108

Sensor menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

Simulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110

Ext. sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110

Setting up external sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111

Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112

Blocking protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112

Run-on time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113

Blocking time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113

Control output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114

Absolute value control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115

Differential control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116

Event control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117

Stability problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118

Output mode, Correcting variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119

Control delay, control commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119

System protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

Excess temp. limiter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

Frost protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121

Collector cooling function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122

Start function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123

Solar priority . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124

Funct. check (Function check) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126

Heat meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127

Step-by-step setup guide for heat metering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130

Pasteurisation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132

Drain-Back . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134

CAN-/DL-Bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136

Operation – Heating circuit control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .137

Main menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137

Time prog. htg circ./DHW/Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137

Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137

User . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137

Version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138

HC controller mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139

Time/Date . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140

HC controller status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140

Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141

Technician level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141

Table of contents

Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141

Example for threshold values Max/Min/Diff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142

Further heating circuit parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143

Heating characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144

Heat curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145

Frost protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146

Adjusting time programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146

Timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147

Time/date . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147

Manual mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148

Datalogging settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148

Expert level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149

Programming settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149

Sensor menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150

Simulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151

Ext. sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151

Setting up external sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152

Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153

Blocking protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153

Run-on time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154

Blocking time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154

Control output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155

Absolute value control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156

Differential control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156

Event control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157

Stability problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158

Output mode, Correcting variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159

Control delay, control commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159

Shutdown conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160

Mixer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161

Funct. check (Function check) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162

Heat meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163

Step-by-step setup guide for heat metering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166

Pasteurisation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168

CAN-/DL-Bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169

Datalogging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .170

Logged values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170

Datalogging without C.M.I. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170

Datalogging with C.M.I. – Winsol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170

Datalogging with C.M.I. – Web-based . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170

Tips on troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .171

Technical support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .173

Information on the Eco-design Directive 2009/125/EG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .174

Safety requirements

This device is state of the art and meets all necessary safety regulations. It may only be used

in accordance with the technical data and the safety requirements and regulations listed be-

low. When using the device, also observe the statutory and safety regulations apposite to

the particular use. Any other use will automatically void all warranty rights.

• The device must only be installed in a dry interior room.

• It must be possible to isolate the controller from the mains using an omnipolar isolating

facility (plug/socket or 2-pole isolator).

• Before starting installation or wiring work, the controller must be completely isolated

from the mains and protected against reconnection. Never interchange the safety low

voltage connections (e.g. sensor connections) with the 230 V connections. Destruction

and life threatening voltages at the device and the connected sensors may occur.

• Solar thermal systems can become very hot. Consequently there is a risk of burns. Pro-

ceed with caution when fitting temperature sensors.

• For safety reasons, the outputs should only be left in manual mode when testing. In this

operating mode, no maximum temperatures or sensor functions are monitored.

• Safe operation is no longer possible if the controller or connected equipment exhibits

visual damage, no longer functions or has been stored for lengthy periods in unsuitable

conditions. If this is the case, disable the controller and equipment and secure against

unintentional use.

Maintenance

If treated and used correctly, the device will not require any maintenance. Use a cloth mois-

tened with mild alcohol (such as methylated spirits) to clean. Never use corrosive cleaning

agents or solvents such as chloroethylene or trichloroethylene.

No components relevant to long term accuracy are subject to loading if the device is used

correctly. Consequently long term drift is extremely low. The device therefore cannot be cal-

ibrated. Thus applying any compensation is impossible.

The design characteristics of the device must not be changed during repairs. Spare parts

must correspond to the original spare parts and must be used in accordance with the build

version.

Disposal

• Devices no longer in use or beyond a state of repair must be disposed of

in an environmentally responsible manner by an authorised collection point.

They mus never be treated as ordinary household waste.

• We can undertake the environmentally responsible disposal of devices

sold by the Technischen Alternative company upon request.

• Packaging material must be disposed of in an environmentally responsible

manner.

• Incorrect disposal may result in considerable damage to the environment,

as many of the materials used require professional handling.

All installation and wiring work on the controller must only be carried out

in a zero volt state. The opening, connection and commissioning of the

device may only be carried out by competent personnel. While doing so,

they must observe all local safety requirements.

Generally applicable rules

For the proper use of this device

The manufacturer’s warranty does not cover any indirect damage to the unit if the technician install-

ing the unit does not equip it with any additional electromagnetic modules (thermostat, possibly in

combination with a one-way valve) to protect the device from damage as a result of malfunction un-

der the following circumstances:

• Swimming pool system: If used with a high-performance collector and heat-sensitive compo-

nents (such as plastic lines), the supply line must have an excess temperature thermostat with

all of the necessary self-closing valves (closed when without current). The controller’s pump out-

put may provide these currents, if needed. As such, all heat-sensitive parts would be protected

from overheating if the system was idle, even if steam was to form due to stagnation. This tech-

nique is mandatory, especially in systems with heat exchangers, as a failure of the secondary

pump might cause great damage to the plastic tubes.

• Conventional solar power systems with an external heat exchanger: in such systems, the sec-

ondary heat transfer medium is usually pure water. If the pump runs at temperatures below the

freezing point because of controller malfunction, the heat exchanger and other components may

suffer frost damages. In this case, a thermostat must be installed on the supply line of the sec-

ondary side after the heat exchanger to automatically stop the primary pump when the tempera-

ture falls below 5°C, regardless of the controller‘s output.

• When used for floor and wall heating: A safety thermostat must be used, just as with conven-

tional heating controllers. The heat circuit pump must be shut down if overheating occurs,

regardless of the controller‘s output, to prevent indirect damage from excess temperatures.

Solar systems - tips for idle systems (stagnation):

Generally, stagnation is not problematic and cannot be ruled out if there is a power outage, for in-

stance. In the summertime, the controller’s storage limit may switch off the system repeatedly. Every

system must thus be intrinsically safe. If the expansion container is properly designed, this is en-

sured. Tests have shown that the heat transfer medium (anti-freeze) is under less stress during stag-

nation than when it is just below the steam phase.

Data sheets of collector manufacturers list idle temperatures above 200°C. However, these temper-

atures generally only occur during operation with dry steam, i.e. if the heat exchange medium has

completely turned to steam in the collector, or if the collector has been completely emptied due to

steam. The damp steam then dries quickly and is no longer able to conduct heat. Hence, it can be

assumed that these high temperature cannot occur at the measuring point of the collector sensor

(when installed in the collector tube as usual), as the remaining thermal line would cool down the

temperature via the metal connections between the absorber and the sensor.

„Step by Step“ Setup guide

The following guide might give you instructions on setting up the device, but it is of utmost

importance to read the entirety of the instruction manual – especially the chapters „Pro-

grams“ and „Operation“.

Level

1Choose a hydraulic diagram based on the sketches of system dia-

grams. Mind the arrow diagram, as well as the the program exten-

sions „+1“, „+2“ and such, as far as they are specified in the diagram.

2Choose a program based on its number. It may be feasible to use

one or more program extension such as „+1“ or „+2“ to optimize your

system‘s regulation.

3Connect the sensors to the inputs, as well as pumps, valves etc. to

the outputs according to the chosen program. If used, connect the

data link (DL-Bus), the CAN-Bus and the control outputs.

4Expert Access the Expert level using the access code 64 and input your cho-

sen program‘s number under „Program settings“.

5Technician Setting up the priority allocation in the sub-menu Technician/Param-

eters/Priority ranking.

6Technician Enter the necessary setting values max, min, diff according to the list

of „necessary settings“ below your chosen program‘s diagram.

7Technician Enter the time, date and summer time properties.

8Technician If required, specify time programs under Time program.

9Technician

Menu Manual Operation: the choices „Manual/ON“ and „Manual/OFF“

offer the possibility to set outputs to be turned permanently on or off

in order to check their connection. It‘s crucial to set the outputs back

to „Auto“ after you‘re done checking their functionality.

If the chosen program uses control outputs or if they‘ve been set up

manually, they can be set up to „Manual/ON“ (= 10V or 100% PWM)

or „Manual/OFF“ (= 0V or 0% PWM). Alternatively, you can choose a

specific voltage or PWM-percentage to be output. Don‘t forget to set

the outputs back to Auto after checking their functionality.

10 Expert Outputs can be crossed out, if so desired. Find the option under

Crossout.

11 Expert If you‘re not using the standard type PT1000 temperature sensors,

you must change your inputs‘ type of sensor in the Sensor menu.

12 Expert If so desired, activate additional functions like starting function, cool-

ing function, heat meter etc.

13 Check the displayed sensor measurements on whether or not they‘re

plausible. Disconnected or incorrectly parameterized sensors display

a value of 9999,9°C.

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