Techno CNC Systems Titan NK105G3 Bedienungsanleitung

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Titan Series Manual

NK105G3

This document will provide a quick guide to the set up and operation of the Techno Titan Series

CNC router equipped with the NCstudio G3 controller.

TITA

Series CNC Router Manual

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Titan Series Manual

NK105G3

TABLE OF CONTENTS

Forklift Guide ............................................................. Page 3

Safety Instructions ............................................................. Page 4

Colleting Guidelines ............................................................. Page 5

1. Techno Titan Series Quick Setup ........................................... Page 6

Techno Titan Series Installation ..........................Page 7

2. Vacuum Pump Installation ............................................ Page 10

3. Enabling the Titan Series ............................................ Page 11

4. Titan Series Start Up ............................................ Page 12

5. NK105G3 Controller ............................................ Page 13

Single Keystroke Functions ............................................ Page 14

Movement Keys ........................... Page 15

Shift Commands / Combination Keystrokes ........................... Page 16

Execution Keys and Menu Navigation ........................... Page 17

6. Operating Tutorials

6.1- Switching Movement to Step or Jog ......... Page 18

6.2- Jogging the Machine and Changing from High/Low J Page 18

6.3- Stepping the machine ........................... Page 18

6.4- Modifying the Jog Speed and Step Size ........................... Page 19

6.5- Feedrate Override ........................... Page 19

6.6- Adjusting the XYZ Position/WCS/User Origin ......... Page 20

 6.7-LoadingaG-codele  .............................................Page21

6.8- Running a G-code File ........................... Page 22

7. Advanced Tutorials

7.1- Alternating bet. Override/Programmed Feedrates ..............Page 23

 7.2-SettingOverridespeedforaG-codele  .............Page24

7.3- Manually Changing Tools ............. Page 26

7.3.1- Removing and Inserting tools into the Spindle ............. Page 26

7.3.2- Using The Automatic Toolchanger Function ............. Page 27

7.3.3- Tool Change Parameters and Settings ............. Page 28

7.4- Setting Tool Lengths ............. Page 29

7.4.1- Tool Length Measuring Settings ............. Page 29

7.5 How to use the 6 work coordinates ................................................. Page 30

7.6 How to use the Select functions ................................................. Page 31

4th Axis Rotary Table Set Up ................................................... .Page 32

8. Maintenance Information

8.1- Lubricating the X-Y Rack and Pinion .............. Page 33

8.2- Lubricating the X-Y-Z Rails .............. Page 33

8.3- Lubricating the Z Ballscrew .............. Page 34

8.4- Recommended Lubricants ................. Page 34

Parameter and Settings .................................................................... Page 35 - 40

Notes on G-Code .....................................................................Page 41

Becker Vacuum Pump Information ...................................................Page42-49

Troubleshooting .....................................................................Page 50

Warranty .....................................................................Page 51

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Titan Series Manual

NK105G3

Techno CNC Systems Titan

Series Forklift Guide

SAFETY WARNING:

DO NOT LIFT MACHINE OR MOVE

MACHINE BY THE GANTRY

For safety and to prevent damage to the machine, Lift Machine Using The Forklift Tubes or Frame

ONLY

** The side of the Titan Series CNC Router may NOT have forklift tubes. Make sure forklift blades

enter through the frame of the machine only. Use blocks when lifting machine to prevent

damage to the vacuum table plumbing **

Install Leveling Feet When

Placing Machine

Cable Carrier Tray May Not Be Bolted To Frame. This SHould Be

Completed When Machine is Elevated

LIFT TITAN FROM

FRONT

1- a 5000LB CAPACITY OR LARGER FORKLIFT IS

RECOMMENDED

2-ONLY LICENSED FORKLIFT OPERATORS SHOULD

USE FORKLIFT

3-GREAT CARE MUST BE TAKEN WHEN LIFTING

MACHINE TO PREVENT INJURY AND EQUIPMENT

DAMAGE

4-WHEN LIFTING FROM FRONT, PLACE FORKS INSIDE

FORKLIFT TUBES ONLY!

5-MACHINE INCLUDES LEVELING FEET THESE

SHOULD BE INSTALLED WHEN MACHINE IS PUT

IN ITS FINAL DESTINATION

LIFT TITAN FROM

SIDE

1- a 5000LB CAPACITY OR LARGER FORKLIFT IS

RECOMMENDED

2-ONLY LICENSED FORKLIFT OPERATORS SHOULD

USE FORKLIFT

3-GREAT CARE MUST BE TAKEN WHEN LIFTING

MACHINE TO PREVENT INJURY AND EQUIPMENT

DAMAGE

4-IT IS RECOMMENDED TO HAVE FORK LIFE EXTENSIONS.

5- WHEN LIFTING MACHINE FROM SIDE PLACE WOOD BLOCKS

BETWEEN THE FORK AND STEEL FRAME TO PREVENT

DAMAGE TO VACUUM PIPING. GREAT CARE MUST BE

TAKEN WHEN LIFTING FROM SIDE TO PREVENT DAM-

AGE TO WIRING. FORKS MUST EXTEND ALL THE WAY

THROUGH FRAME.

WARNING: WHEN LIFTING FROM SIDE WEIGHT MAY BE

UNBALANCED.

6- MACHINE INCLUDES LEVELING FEET! THESE SHOULD

BE INSTALLED WHEN MACHINE IS PUT IN ITS FINAL

DESTINATION

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Titan Series Manual

NK105G3

1. Keepngers,hands,andallotherobjectsaway

from machine while power is on.

2. Disconnect power to all system components

when not in use, when changing accessories, and

before servicing.

3. Do not loosen, remove, or adjust machine parts or

cables while power is on.

4. Exercise care with machine controls and around

keyboard to avoid unintentional starting.

5. Make sure voltage supplied is appropriate to

specicationsofcomponents.

6. Machines must be plugged into three-pronged

grounded outlets. Do not remove the grounding

plug or connect into an ungrounded extension

cord.

7. Keep cables and cords away from heat, oil, and

sharp edges. Do not overstretch or run them

under other objects or over work surfaces.

8. Useproperxturesandclampstosecurework.

Never use hands to secure work.

9. Do not attempt to exceed limits of machine.

10. Do not attempt to use machine for purposes

other than what is intended.

11. Use machine only in clean, well-lit areas free

fromammableliquidsandexcessivemoisture.

12. Stay alert at all times when operating the

machine.

13. Always wear safety goggles.

14. Donotwearloose-ttingclothingwhen

operating machine. Long hair should be

protected.

15. Always maintain proper balance and footing

when working around the machine.

16. Maintain equipment with care. Keep cutting

tools clean and sharp. Lubricate and change

accessories when necessary. Cables and cords

should be inspected regularly. Keep controls

clean and dry.

17. Before using, check for damaged parts. An

authorized service center should perform all

repairs. Only identical or authorized replacement

parts should be used.

18. Remove any adjusting keys and wrenches before

turning machine on.

19. Do not operate the machine unattended.

20. Follow all safety instructions and processing

instructions in the MSDS for the material being

processed.

21. Use proper precautions with dust collection

systemstopreventsparksandrehazards.

22. Makesuretohaveproperreextinguishing

equipment on hand at all times.

WARNING: IMPROPER OR UNSAFE OPERATION OF THE MACHINE WILL RESULT IN

PERSONAL INJURY AND/OR DAMAGE TO THE EQUIPMENT.

READ THESE INSTRUCTIONS THOROUGHLY BEFORE OPERATING MACHINE. DO

NOT OPERATE MACHINE IF YOU ARE UNFAMILIAR WITH THESE SAFE OPERATING

INSTRUCTIONS. DO NOT OPERATE MACHINE WITHOUT KNOWING WHERE THE

EMERGENCY STOP SWITCH IS LOCATED.

PREVENT FIRE HAZARDS by using the proper feeds, speeds, and tooling while operating your

Techno machine. For example, setting feeds and speeds too low and/or using dull tool bits

createsfriction at the material.Thefriction generatesheatwhich can resultin a re that can

be drawn through the vacuum table or dust collector without warning. Fire hazard from friction

heating caused by dull tools is possible when cutting certain materials, especially composite

SafetyInstructions

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Titan Series Manual

NK105G3

WARNING!

THE SPINDLE WILL BE DAMAGED

IF UNBALANCED EQUIPMENT IS USED.

AIR SUPPLY MUST BE FILTERED AND DRY.

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Titan Series Manual

NK105G3

L1 L2 L3

Fig. 1.1

Enclosure

The Techno Titan Series CNC Router is powered by 220 Volt AC. Unless specially requested, the

electronics require 3-phase power.

The Electronics are housed in the large NEMA enclosure

as shown in Figure 1.1. When unpacking the machine avoid

twisting the cable carrier that guides the cables to the

motors.

Haveasuitablyqualied

person connect the 220V

to the shown terminals.

Make sure that all local

electrical codes are obeyed.

For single phase machine,

connect power to L1 and L3

only.

1.1

1.3

I. TECHNO TITAN SERIES QUICK SETUP

Unpack the hand-

held controller

(shown in Fig 1.4)

and carefully

attach this to the

controller board.

(shown in Fig 1.5).

1.4

Fig. 1.4

Fig. 1.3

Guide the cable through the hole

on the side of the enclosure and

attach the hand-held controller to

the DB 15 terminal.

1.5

Fig. 1.5

Open the rear of the controller

using the provided key located

around the emergency stop

button or inside of the tool box.

You will now have access to the

electronics that drive the CNC.

They will be identical or like

depending on the model issued.

(shown in Fig. 1.2).

The terminals for the

220 volt connection are located

at the bottom of the box

(shown in Fig.1.3)

1.2

Fig.

1.2

1.6

If the machine has a vacuum

hold down pump, there is a

matching connector that will

plug into the controller box

(shown in Fig.1.6). Vacuum Starter

Connection

Fig. 1.6

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Titan Series Manual

NK105G3

I.I Techno Titan Series Installation

2.1

Removethecontrollerandplaceitontheoortotheleftofthemachine.

When unpacking the controller, avoid twisting the cable carrier that guides the cables to the motors.

Carefully remove the Titan from its wood pallet. Be sure to remove the bolts from its four leveling feet

insertion holes, as well as anything stowed under the Titan during shipping.

Remove all bubble wrap, foam and strapping from the machine.

Attached the provided leveling feet to the six legs and adjust accordingly until the table is level.

2.1a

Remove the four brackets used to stabilize

the gantry during shipping using metric allen

wrenchs. (Fig. 1.1a)

Fig.1.1a

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Titan Series Manual

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2.3

Take the black connector coming from the

Handheldcontroller(g2.3a,)andguideit

through the hole in the side of the control cabi-

net.

Locatethecontrollerboard(g2.3b)andattach

the block connector as shown by the red arrow.

Fig. 2.3a Fig. 2.3b

2.2

Open the back of the controller box (shown in Fig 2.2a) with the key provided. The

electronicswillnowbeexposedandcomponentsidentiedinFig2.2b.

Fig. 2.2a

Fig. 2.2b

A- Controller Board.

B- 24Volt PSU.

C- Stepper Driver.

D- 220Volt In.

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Titan Series Manual

NK105G3

2.4

Haveaqualiedelectricianattach208-230

Volts, 3-phase to the terminal on the bottom

of the box (Fig 2.4.)

Ifthemachinehasbeenmodiedforsingle

phase operation, then L1, L3 and GND are

used, and nothing is attached to L2.

Fig.2.4

2.5

If the machine has a vacuum table, the

Vacuum Pump should be wired to 208-

230V, 3-phase or 440V (depending on what

isspeciedontheUnit,)byaqualied

Electrician. (Fig 2.5a)

Fig. 25a

Fig. 2.5b

Fig. 2.5c

The starter box will have a round silver

connector attached to a grey cable coming

out of it, (Fig 2.5b).

This connector plugs into the socket on the

side of the machine, (Fig 2.5c).

This cable provides 220 volts to the starter

coil to turn on the vacuum.

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Titan Series Manual

NK105G3

III. Vacuum Pump Installation

Matching connector that will plug into the

controller box (shown left)

WARNING: DirectionofPumpRotationiscritical.BrieystartPumpandcheckrotation

(arrow on casing). Exchange phases if rotation is incorrect. IF YOU RUN THE PUMP/BLOWER

CONTINUOUSLY IN THE WRONG DIRECTION,

THE VANES WILL BE DAMAGED.

NOTE:

The cover was

removed from Motor

Starter.

YouwillneedtohavetheelectricianconnectACpower(208-230V3PH)asspeciedonthe

unit to the Motor Starter at L1, L2, L3 and Ground (PE).

3 Phase Control Box

Pump/Blower Motor

Starter Box & Connector

The starter box will have a round silver

connector attached to a black cable

coming out of it.

This connector plugs into the socket on the

side of the machine,

This cable provides the signal to the starter

coil to turn on the vacuum.

L1,L2,L3

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