Teledyne DALSA Piranha PC-30-02K80-00-R Bedienungsanleitung

Piranha Color Camera 1

Piranha Color

Trilinear Camera

PC-30-02K80-00-R

PC-30-02K60-00-R

PC-30-04K80-00-R

PC-30-04K60-00-R

Camera User’s Manual 03-032-10211-08 3-Jun-11

Piranha Color Camera 2

accurate and reliable. No responsibility is assumed by Teledyne DALSA for its use.

Teledyne DALSA reserves the right to make changes to this information without notice.

Reproduction of this manual in whole or in part, by any means, is prohibited without

prior permission having been obtained from Teledyne DALSA.

About Teledyne Technologies and Teledyne DALSA, Inc.

Teledyne Technologies is a leading provider of sophisticated electronic subsystems,

instrumentation and communication products, engineered systems, aerospace engines,

and energy and power generation systems. Teledyne Technologies’ operations are

primarily located in the United States, the United Kingdom and Mexico. For more

information, visit Teledyne Technologies’ website at www.teledyne.com.

Teledyne DALSA, a Teledyne Technologies company, is an international leader in high

performance digital imaging and semiconductors with approximately 1,000 employees

worldwide, headquartered in Waterloo, Ontario, Canada. Established in 1980, the

company designs, develops, manufactures and markets digital imaging products and

solutions, in addition to providing MEMS products and services. For more information,

visit Teledyne DALSA’s website at www.teledynedalsa.com.

Support

For further information not included in this manual, or for information on Teledyne

DALSA’s extensive line of image sensing products, please contact:

North America

605 McMurray Rd

Waterloo, ON N2V 2E9

Canada

Tel: 519 886 6000

Fax: 519 886 8023

www.teledynedalsa.com

sales.americas@teledynedalsa.com

support@teledynedalsa.com

Europe

Breslauer Str. 34

D-82194 Gröbenzell (Munich)

Germany

Tel: +49 - 8142 –46770

Fax: +49 - 8142 –467746

www.teledynedalsa.com

sales.europe@teledynedalsa.com

support@teledynedalsa.com

Asia Pacific

Ikebukuro East 13F

3-4-3 Higashi-Ikebukuro

Toshima-ku, Tokyo 170-0013

Japan

Tel: 81 3 5960 6353

Fax: 81 3 5960 6354 (fax)

www.teledynedalsa.com

sales.asia@teledynedalsa.com

support@teledynedalsa.com

Piranha Color Camera 3

Contents

Features and Specifications 5

1.0 Introduction 5

1.1 Camera Performance Specifications 5

1.2 Image Sensor 11

1.3 Responsivity 12

Hardware Interface: Connectors and Timing 13

2.1 Installation Overview 13

2.2 Input/Output Connectors and LED 13

2.3 Camera LED 14

2.4 Power Connector 14

2.5 Camera Link Data Connector 15

2.6 Camera Timing 15

Software Interface: Configuring the Camera 21

3.1 First Power Up Camera Settings 21

3.2 Rebooting the Camera 22

3.3 Baud Rate 22

3.4 Select Cable 22

3.5 Help 22

3.6 Sensor Output 24

3.7 Data Output 26

3.8 Set Color Correction 27

3.9 Camera Selection Variables 28

3.10 Exposure Control 29

3.11 Spatial Correction 33

3.12 Averaging Horizontal Pixels 35

3.13 Processing Chain Overview and Description 36

3.14 Analog Gain and Analog Offset 38

3.15 Flat Field Correction 41

3.16 Digital Gain and Background Subtract 48

3.17 Look-Up Tables 49

3.18 Saving, Loading and Restoring Settings 51

3.19 Diagnostics 57

Optical and Mechanical Considerations 69

4.1 Mechanical Interface 69

4.2 Lens Mounts 70

4.3 Optical Interface 71

CCD Handling Instructions 73

5.1 Electrostatic Discharge and the CCD Sensor 73

5.2 Protecting Against Dust, Oil and Scratches 73

5.3 Cleaning the Sensor Window 74

Troubleshooting 75

6.1 Common Issues 75

Piranha Color Camera 4

Appendix A: ASCII Command Reference 79

Appendix B: Blue Correction Command 89

Appendix C: EMC Declaration of Conformity 91

Appendix D: Revision History 93

Index 95

Piranha Color Camera 5

Features and Specifications

1.0 Introduction

Camera Features

2048 or 4096 trilinear RGB line scan sensor.

Color spacing: 3 lines, center-to-center.

Forward and reverse scanning operation.

Maximum line rates of 22 kHz (2k60) and 32 kHz (2k80), or 12 kHz (4k60) and 17

kHz (4k80).

Programmable analog gain and offset.

FPN and PRNU correction.

White balancing algorithms.

Optional luminance output.

Spatial correction.

Anti-blooming.

Configurable base or medium Camera Link.

RoHS and CE compliant.

Applications

100% print inspection.

Electronics manufacturing inspection.

Postal and parcel sorting.

High performance document scanning and image lift.

Narrow and large web inspection.

High-end industrial inspection.

Models

Model Number

Description

PC-30-02k60-00-R

2k resolution, 3 taps at 60 MHz

PC-30-02k80-00-R

2k resolution, 3 taps at 80 MHz

PC-30-04k60-00-R

4k resolution, 3 taps at 60 MHz

PC-30-04k80-00-R

4k resolution, 3 taps at 80 MHz

1.1 Camera Performance Specifications

2k Model Performance Specifications

Test conditions and notes follow. All numbers measured at 12-bit unless specified

otherwise.

Sensor Features

Value

Imager Format

Trilinear CCD

Resolution

2048 pixels

Piranha Color Camera 6

Sensor Features

Value

Pixel Fill Factor

100%

Pixel Size

14 x 14 µm

Antiblooming

10x

Operating Ranges

Value

Minimum Line Rate

3.0 kHz (Operable to 1 Hz from external)

Maximum Line Rate

22.7 kHz (2k60) or 32.3 kHz (2k80)

Pixel RGB Throughput

Up to 80 Mps

Gain

-10 dB to +10 dB

Optical Interface

Value

Back Focal Distance

M72 Mount

19.56 mm (M72 x 0.75)

Sensor Alignment

z

± 50 µm

± 250 µm

±0.2°

Lens Mount

M72 x 0.75, M42x1 and F-mount.

Mechanical Interface

Value

Camera Size

67 x 105 x 76 (l x h x w)

Mass

450 g

Power connector

Single voltage input (+12V to +15V) Hirose 6-pin circular male

Data connector

Camera Link MDR26F

Electrical Interface

Input Voltage

+12 to +15 volts

Power Dissipation

12 W

Operating Temperature (front

plate)

0 to 50 °C

Data Output Format

8 or 12 bits

Output Data Configuration

3 taps 8 bit

3 taps 12 bit

6 taps 8 bit

Piranha Color Camera 7

2k Model Operating Specifications

Test conditions and notes follow. All numbers measured at 12-bit unless specified

otherwise.

Operating Specifications

FFC

Unit

Color

-10dB

0dB

+10dB

Min

Typ

Max

Min

Typ

Max

Min

Typ

Max

Responsivity

Off

DN/(nJ/cm²)

228

240

252

758

127

380

400

420

1264

190

200

210

632

Responsivity

DN/(nJ/cm²)

285

300

315

948

158

475

500

525

1580

238

250

263

790

Dynamic Range

Ratio

RGB

758

240

Random Noise

DN rms

RGB

5.4

DC Offset

RGB

180

FPN

Off

DN p-p

K60

RGB

137

K80

140

450

FPN

DN p-p

RGB

PRNU global

Off

DN p-p

RGB

760

1000

PRNU pixel-to-pixel

Off

DN p-p

RGB

517

890

PRNU global

DN p-p

RGB

NEE

pJ/cm²

56.7

SEE

nJ/cm²

43.1

13.7

4.3

25.9

8.2

2.6

51.8

16.4

5.2

Saturation Output

Amplitude

RGB

4095

Piranha Color Camera 8

4k Model Performance Specifications

Test conditions and notes follow. All numbers 12 bit unless specified otherwise.

Sensor Features

Value

Imager Format

Trilinear CCD

Resolution

4096 pixels

Pixel Fill Factor

100%

Pixel Size

10 x 10 µm

Antiblooming

100x

Operating Ranges

Value

Minimum Line Rate

3.0 kHz (Operable to 1 Hz)

Maximum Line Rate

12.1 kHz (4k60) or 17.6 kHz (4k80)

Pixel RGB Throughput

up to 80 Mps

Gain

-10 dB to +10 dB

Optical Interface

Value

Back Focal Distance

M72 Mount

91.56 mm (M72 x 0.75)

Sensor Alignment

z

±50 µm

±250 µm

±0.2°

Lens Mount

M72 x 0.75, M42x1 and F-mount.

Mechanical Interface

Value

Camera Size

67 x 105 x 76 mm (l x h x w)

Mass

450 g

Power connector

Single voltage input (+12V to +15V) Hirose 6-pin circular male

Data connector

Camera Link MDR26F

Electrical Interface

Input Voltage

+12 to +15 volts

Power Dissipation

12 W

Operating Temperature

(front plate)

0 to 50 °C

Data Output Format

8 or 12 bits

Output Data

Configuration

3 taps 8 bit

3 taps 12 bit

6 taps 8 bit

Piranha Color Camera 9

4k Model Operating Specifications

Test conditions and notes follow. All numbers measured at 12-bit unless specified

otherwise.

Operating Specifications

FFC

Unit

Color

-10dB

0dB

+10dB

Min

Typ

Max

Min

Typ

Max

Min

Typ

Max

Responsivity

Off

DN/(nJ/cm²)

114

120

126

379

190

200

210

632

100

105

316

Responsivity

DN/(nJ/cm²)

143

150

158

474

238

250

263

790

119

125

131

395

Dynamic Range

Ratio

RGB

758

240

Random Noise

DN rms

RGB

5.4

DC Offset

RGB

180

FPN

Off

DN p-p

K60

RGB

275

K80

140

450

FPN

DN p-p

RGB

PRNU global

Off

DN p-p

RGB

760

1000

PRNU pixel-to-pixel

Off

DN p-p

RGB

517

890

PRNU global

DN p-p

RGB

NEE

pJ/cm²

113.3

136

SEE

nJ/cm²

27.3

8.6

51.8

16.4

5.2

103.5

32.8

10.4

Saturation Output

Amplitude

RGB

4095

Piranha Color Camera 10

Specification tables test conditions and notes 2k and 4k models:

Line Rate: 400 Hz.

Exposure Time (µs):

-10 dB

800

480

960

1600

960

1920

0 dB

253

152

304

506

304

607

+10 dB

160

192

Light Source: Broadband Quartz Halogen, BG-38, with 750nm cutoff filter

installed, Correction Color Temperature = 5300°K.

Ambient Test Temperature: 25°C.

Output swing (FFC off): 3220 DN includes 180 DN Dark Offset. (Range of 0 to

4095 DN).

Output swing (FFC on): 3800 DN.

All numbers are 12-bit unless specified otherwise.

The responsivity of each color is adjusted to achieve equal output.

Tested in Camera Link Mode clm 16.

PRNU specified at 75% of full swing.

General Notes:

Specifications apply to both 60 MHz and the 80 MHz camera models unless

indicated otherwise.

Specification with "FFC on" apply to the factory calibrated FFC. User calibrated

FFC may have a different affect on camera performance.

*FPN Notes:

2K80 cameras have increased FPN on the blue outputs between pixels 533 - 543

and 1506 - 1516.

4K80 cameras have increased FPN on the blue outputs between pixels 1045 - 1055

and 3042 - 3052.

Outside of this range, FPN meets the same specification as the other colors.

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