TemperZone ISD 500Q Wartungs- und Serviceanleitung

ISD 500Q, 600Q

Ducted Split System

Indoor Units Installation &

Maintenance

GENERAL

These ISD indoor units are designed to be

coupled with their respective OSA outdoor

units. Units must be installed in

accordance with all national and local

safety codes.

Combinations

One ISD 500Q with one OSA 500

One ISD 600Q with one OSA 600

Options

1. Filters.

2. Electric Heat (factory fitted).

INSTALLATION

Unpacking

The unit's supply air spigot has been

inverted for ease of shipping. Remove the

spigot and replace it, facing outwards.

Positioning & Mounting

Provide 500 mm minimum clearance to the

electrical panel.

Mount on a suitable level platform using

vibration isolators. Access to fixing centres

beneath the return air spigot can be made

via the removeable bungs in the spigot's

base.

Condensate Drain

The unit has an internal sloping

condensate drain tray. The trap should

have a vertical height of at least 100 mm.

The drain should have a slope of at least

1 in 50 and must not be piped to a level

above the unit drain tray (refer Fig.2).

For long condensate pipe runs, fit a vent

pipe near the drain trap. The top of the vent

pipe must be at least 100 mm above the

ISD unit's drain tray.

It is essential that the drainage system for

the evaporator is checked by pouring water

in the drain tray and seeing that it

discharges at the end of the drain and does

not overflow the drain tray.

INDOOR-OUTDOOR UNIT CONNECTIONS

Refer to the relevant OSA Outdoor Unit

'Installation & Maintenance' pamphlet for

piping instructions. For wiring connections,

refer to the Outdoor Unit wiring diagram.

REFRIGERATION PIPING

Pipe Connection Sizes & Type

Liquid : 16 mm OD (5/8") sweat

Suction : 28 mm OD (11/8") sweat

Fig.1 Dimensions (mm)

Not to Scale

Net

Weight

ISD 500Q 275 kg

ISD 600Q 285 kg

Fig. 2

NOTE

The manufacturer reserves the right to

change specifications at any time

without notice or obligation. Certified

dimensions available on request.

CORNER LOADS (kg)

ABCD

75 91 63 46

78 99 65 43

MODEL

ISD 500Q

ISD 600Q

OPEN

DRAIN

MINIMUM

SLOPE

20 mm PER m

(1 IN 50)

100 mm

MINIMUM

200 mm

APPROX.

'U' TRAP

100 mm

APPROX.

VENT PIPE

FOR LONG

CONDENSATE

DRAIN RUNS

Condensate Drain

PROJECTION

1200 OA

ELECTRICAL

BOX

1685 OA

400

900

DRAIN 28 OD

ELECTRICAL

CONDUIT HOLES

15060

1005

515 470

1500

1059 MTG CTR

475

245

OPTIONAL

VERTICAL SUPPLY

AIR SPIGOT

OPTIONAL

VERTICAL SUPPLY

AIR SPIGOT

REFRIG.

CONN'S

1000 MINIMUM

CLEARANCE

1000 MINIMUM

CLEARANCE

ACCESS

PANEL

ACCESS

PANEL

308 308 947 SPRING CTR (16Ø)

997 FIXING CTR (13Ø)

The ISD is shipped from the factory with a

pressurised holding charge of nitrogen.

Immediately before removing any brazed

pipe connection's seal, reduce holding

charge to atmospheric pressure using the

Schraeder valve provided on the suction

line.

Warning: failure to do so may cause injury.

Refer to the Outdoor Unit 'Installation &

Maintenance' pamphlet for evacuation

procedure and piping requirements.

ELECTRICAL WIRING

The electrical supply required (via the

Outdoor Unit) is specified on the Outdoor

Unit's wiring diagram.

Electrical work must be carried out by a

qualified electrician in accordance with

local supply authority regulations and the

wiring diagram.

In a free blow or low resistance application,

beware of exceeding the fan motor's full

load amp limit (refer Outdoor Unit's wiring

diagram).

Reverse Cycle Systems:

To make the

indoor fan switch off during de-ice cycle,

refer to the Outdoor Unit wiring diagram for

the appropriate changes.

INDOOR FAN SPEED

The fan motor is fitted with a factory set

adjustable pitch pulley. One revolution of

adjustment is equal to 7% change in air

volume flow rate.

To change the fan speed loosen the motor

mounting plate hold down screws, loosen

the pulley grub screws and turn the pulley

flange the desired amount. The pulley

adjustment is locked by tightening the grub

screws in the keyways.

When setting air flows ensure that the

pulleys are in alignment. Tension the belt

by adjusting the motor mounting plate.

COOLING OPERATION

An Outdoor Unit HP Fan Speed Controller,

available from temperzone, is recommended

where indoor cooling is required at ambient

conditions below 20°C. One is required for

each of the two systems.

COMMISSIONING

Indoor Unit

1. Check that the thermostat is correctly

wired and set at the desired

temperature.

2. Check that any air filter (if fitted) is

clean.

3. Check that the fan runs freely without

vibration.

4. Check the airflow at each air outlet

(diffuser) and adjust if necessary.

5. Check condensate drain for free

drainage.

6. Run the unit in cooling mode and, if

applicable, heating mode.

MAINTENANCE

Weekly For First Four Weeks

1. Check air filter (if fitted); vacuum clean

as necessary.

2. Check condensate drain for free

drainage.

Monthly

Check air filter (if fitted); vacuum clean as

necessary.

Six Monthly

1. Check condensate drain for free

drainage.

2. Check heat exchanger coil; vacuum or

brush clean as necessary.

3. Check the tightness of the fan, motor

mountings, pullley and belt tension.

4. Check that fan motor is free running.

5. Check tightness of electrical

connections.

6. Check air supply at diffuser outlets.

WARNING

This unit is designed for use ONLY with the

refrigerant HCFC-22. The use of other

refrigerants is NOT authorised or approved

by the manufacturer and may cause

operational problems such as poor

performance and efficiency, loss of

capacity, degradation of materials and

refrigerant leaks.

The use of flammable or explosive

materials as a refrigerant creates the

additional risks of fire and explosion

which may result in property damage,

personal injury or death.

This pamphlet replaces the previous

issue no. 1891 dated 10/01.

Wiring revision A.

NOTE

The manufacturer reserves the right to

change specifications at any time without

notice or obligation. Certified dimensions

available on request.

07/05 Pamphlet No. 1891 © temperzone limited 2005

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