Tennant M30 Bedienungs- und Montageanleitung

M30

*9003947*

www.tennantco.com

9003947

Rev. 00 (06-2008)

North America / International

Hygenic Fully Cleanable Tanks

FloorSmart

Integrated Cleaning System

ES Extended Scrub System

Lower Total Cost of Ownership

The Safe Scrubbing AlternativeR

(Gas/LPG/Diesel)

Scrubber--Sweeper

Service Information Manual

FOR REPLACEMENT PARTS

Identify machine model and serial number.

1. (A) Identify the machine model.

2. (B) Identify the machine serial number from the data plate.

Refer to the TENNANT Parts Manual.

NOTE: Only use TENNANT Company supplied or equivalent parts. Parts and supplies may be ordered

online, by phone, by fax or by mail.

Tennant Company

PO Box 1452

Minneapolis, MN 55440

Phone: (800) 553--8033 or

(763) 513--2850

www.tennantco.com

Thermo--Sentry, Touch--N--Go, 1--STEP, Clean--Wedge, Variable Drain Valve, EasyOpen, Grip--N--Go, MaxPro@, Dura--Track, SmartRelease,

InstantAccess, Duramer, FaST--PAK, ES, FloorSmart and ErgoSpace are US registered and unregistered trademarks of Tennant Company.

Specifications and parts are subject to change without notice.

M30 SERVICE INFORMATION Table of Contents

M30 9003947 (6--08) iii

SAFETY PRECAUTIONS vii.............................

GENERAL MACHINE INFORMATION 1..................

GENERAL MACHINE DIMENSIONS/CAPACITIES 2...............

GENERAL MACHINE PERFORMANCE 2........................

HYDRAULIC SYSTEM 2.......................................

STEERING 2.................................................

POWER TYPE 3..............................................

BRAKING SYSTEM 3..........................................

TIRES 3......................................................

FAST SYSTEM 4..............................................

MACHINE DIMENSIONS 4.....................................

COMPONENT LOCATOR (1 OF 8) 5............................

MAINTENANCE & REPAIR 13...........................

MAINTENANCE 14.............................................

MAINTENANCE CHART 15......................................

LUBRICATION 17..............................................

ENGINE OIL 17............................................

SQUEEGEE CASTER BEARINGS 17.........................

FRONT WHEEL SUPPORT BEARING 17......................

STEERING CYLINDER BEARING 17.........................

HOPPER LIFT ARM PIVOTS 18..............................

HOPPER DOOR PIVOTS 18.................................

TORQUE TUBES 18........................................

HYDRAULICS 19...............................................

HYDRAULIC FLUID 19......................................

HYDRAULIC HOSES 20.....................................

ENGINE 20....................................................

COOLING SYSTEM 20......................................

AIR FILTER 21.............................................

FUEL FILTER (LPG) 22......................................

ELECTRONIC PRESSURE REGULATOR (LPG) 22.............

FUEL FILTER (Gasoline) 22..................................

FUEL FILTER (Diesel) 22....................................

FUEL LINES (Diesel) 23.....................................

PRIMING THE FUEL SYSTEM (Diesel) 23.....................

ENGINE BELT 23...........................................

SPARK PLUGS (Gas/LPG) 23................................

TIMING BELT (Gas/LPG) 23.................................

BATTERY 24..................................................

FUSES AND RELAYS 24........................................

RELAY PANEL FUSES AND RELAYS 24......................

ENGINE HARNESS FUSES AND RELAYS 25..................

CLEANING THE HOPPER DUST FILTER 26......................

THERMO--SENTRY 26......................................

MAIN BRUSHES 26............................................

REPLACING OR ROTATING THE MAIN BRUSHES 26..........

CHECKING THE MAIN BRUSH PATTERN 28..................

ADJUSTING THE MAIN BRUSH TAPER 29....................

ADJUSTING THE MAIN BRUSH WIDTH 29....................

Table of Contents M30 SERVICE INFORMATION

M30 9003947 (6--08)

MAINTENANCE & REPAIR cont’d............................

SIDE BRUSH (OPTION) 30......................................

REPLACING THE SIDE BRUSH 30...........................

FAST SYSTEM 31..............................................

REPLACING THE FaST--PAK CARTON 31....................

CLEANING THE FaST SUPPLY HOSE CONNECTOR 31........

REPLACING THE FaST SYSTEM FILTERS 31.................

SQUEEGEE BLADES 32........................................

REPLACING (OR ROTATING) THE REAR SQUEEGEE BLADES 32

REPLACING OR ROTATING THE SIDE SQUEEGEE BLADES 34

REPLACING THE SIDE BRUSH SQUEEGEE BLADE (OPTION) 35

LEVELING THE REAR SQUEEGEE 36........................

ADJUSTING THE REAR SQUEEGEE BLADE DEFLECTION 37..

SKIRTS AND SEALS 38........................................

SCRUB HEAD SKIRT 38....................................

RECOVERY TANK SEAL 38.................................

SOLUTION TANK SEALS 38.................................

BRAKES AND TIRES 39........................................

BRAKES 39................................................

PARKING BRAKE 39........................................

TIRES 39..................................................

FRONT WHEEL 39.........................................

PROPELLING MOTOR 39.......................................

PUSHING, TOWING, AND TRANSPORTING THE MACHINE 40.....

PUSHING OR TOWING THE MACHINE 40....................

TRANSPORTING THE MACHINE 40..........................

MACHINE JACKING 42.........................................

STORAGE INFORMATION 42...................................

FREEZE PROTECTION 42..................................

ELECTRICAL 43.......................................

ELECTRICAL SCHEMATIC (1 OF 8) 44...........................

GAS ENGINE HARNESS ELECTRICAL SCHEMATIC (1 OF 2) 52....

LPG ENGINE HARNESS ELECTRICAL SCHEMATIC (1 OF 2) 54....

MAIN WIRE HARNESS DIAGRAM (1 OF 7) 56....................

HOPPER HARNESS DIAGRAM 63...............................

HOPPER COVER HARNESS DIAGRAM 64.......................

DIESEL ENGINE WIRE HARNESS DIAGRAM (1 OF 2) 65..........

FAST WIRE HARNESS DIAGRAM 67............................

ELECTRICAL SYMBOLS & ABBREVIATIONS 68..................

TOUCH PANEL DETAIL 69......................................

TOUCH PANEL LEDS 70........................................

KEY SWITCH 71...............................................

KEY OFF POWER DISTRIBUTION 72............................

KEY ON POWER DISTRIBUTION 73.............................

MAIN BRUSHES ON 74.........................................

SIDE BRUSH ON 75............................................

SCRUB VACUUM FAN ON & SQUEEGEES DOWN 76.............

SWEEP VACUUM FAN ON 77...................................

HOPPER LIFT 78..............................................

HOPPER LOWER 79...........................................

HOPPER DOOR OPEN 80......................................

M30 SERVICE INFORMATION Table of Contents

M30 9003947 (6--08) v

ELECTRICAL cont’d........................................

HOPPER DOOR CLOSE 81.....................................

SHAKER MOTOR ON 82........................................

FORWARD PROPEL 83.........................................

REVERSE PROPEL 84.........................................

HYDRAULIC OIL TEMPERATURE & FILTER CLOGGED SENSORS 85

SOLUTION & RECOVERY TANK LEVEL SWITCHES 86............

CONVENTIONAL MAIN & SIDE BRUSH SOLUTION VALVES 87.....

FAST SYSTEM ON (LOW FLOW) 88.............................

FAST SYSTEM ON (HIGH FLOW) 89.............................

EXTENDED SCRUB (ES) SYSTEM 90............................

AUTO FILL SOLENOIDS 91.....................................

STARTING SYSTEM ON (GAS/LPG) 92..........................

STARTING SYSTEM ON (DIESEL) 93............................

SHUTDOWN RELAY -- NORMAL MACHINE OPERATION (GAS/LPG) 94

SHUTDOWN RELAY -- NORMAL MACHINE OPERATION (DIESEL) 95

SHUTDOWN RELAY -- SHUTDOWN MODE (GAS/LPG) 96.........

SHUTDOWN RELAY -- SHUTDOWN MODE (DIESEL) 97...........

ENGINE OIL PRESSURE, TEMPERATURE, & MIL SYSTEMS (GAS/LPG)98

ENGINE OIL PRESSURE & TEMPERATURE SYSTEMS (DIESEL) 99

FUEL LEVEL SENSORS 100.....................................

FUEL PUMP & ENGINE SPEED CONTROL (GAS/LPG) 101.........

FUEL PUMP (DIESEL) 102.......................................

ENGINE SPEED CONTROL (DIESEL) 103.........................

GLOW PLUGS ON (DIESEL) 104.................................

CONTROL BOARD CONNECTORS 105...........................

FAULT INDICATORS 106.........................................

CONDITION & WARNING INDICATORS 107.......................

CONFIGURATION MODES (1 OF 3) 108...........................

DIAGNOSTIC MODES 111.......................................

HYDRAULIC 113........................................

HYDRAULIC PUMP FLOW RATES 114............................

COMMON ABBREVIATIONS 114..................................

HYDRAULIC SCHEMATIC (1 OF 2) 115............................

STEERING & PROPEL HYDRAULIC HOSE DIAGRAM 117...........

PUMP & VACUUM FAN HYDRAULIC HOSE DIAGRAM 118..........

BRUSH & HOPPER HYDRAULIC HOSE DIAGRAM 119..............

SQUEEGEE LIFT HYDRAULIC HOSE DIAGRAM 120...............

HYDRAULIC COOLER & TUBES HOSE DIAGRAM 121..............

SIDE BRUSH HYDRAULIC HOSE DIAGRAM 122...................

PRESSURE WASHER MOTOR HYDRAULIC HOSE DIAGRAM 123...

OPERATING MATRIX 124........................................

HYDRAULIC SYMBOLS 125......................................

SCRUB/SWEEP HEAD LOWER 126...............................

SCRUB/SWEEP HEAD LIFT 127..................................

SQUEEGEES LOWER 128.......................................

SQUEEGEES LIFT 129..........................................

MAIN BRUSHES ON 130.........................................

SIDE BRUSH ON 131............................................

SCRUB VACUUM FAN ON 132...................................

Table of Contents M30 SERVICE INFORMATION

M30 9003947 (6--08)

HYDRAULIC cont’d........................................

SCRUB VACUUM FAN & SIDE BRUSH ON 133.....................

SWEEP VACUUM FAN ON 134...................................

SWEEP VACUUM FAN & SIDE BRUSH ON 135....................

PRESSURE WASHER ON 136....................................

HOPPER LIFT 137..............................................

HOPPER LOWER 138...........................................

HOPPER DOOR OPEN 139......................................

HOPPER DOOR CLOSE 140.....................................

SIDE BRUSH LOWER 141.......................................

SIDE BRUSH LIFT 142...........................................

SIDE BRUSH EXTEND 143.......................................

SIDE BRUSH RETRACT 144.....................................

HYDRAULIC SOLENOID VALVE DETAILS 145......................

PRESSURE WASHER PUMP 147..........................

FORMULAS, CONVERSIONS 148................................

GENERAL SAFETY INFORMATION 148...........................

PUMP FEATURES 149...........................................

INSTALLATION 150.............................................

PUMP SERVICE 151............................................

ADJUSTING UNLOADER VALVE 156..............................

TROUBLESHOOTING 157.......................................

M30 SERVICE INFORMATION Safety Precautions

M30 9003947 (6--08) vii

SAFETY PRECAUTIONS

The following precautions are used throughout this

manual as indicated in their description:

WARNING: To warn of hazards or unsafe

practices that could result in severe

personal injury or death.

CAUTION: To warn of unsafe practices that

could result in minor or moderate personal

injury.

FOR SAFETY: To identify actions that must be

followed for safe operation of equipment.

Do not use the machine other than described in this

Operator Manual. The machine is not designed for

use on public roads.

The following information signals potentially

dangerous conditions to the operator or equipment:

WARNING: Flammable materials can cause

an explosion or fire. Do not use flammable

materials in tank.

WARNING: Flammable materials or reactive

metals can cause an explosion or fire. Do

not pickup.

WARNING: Moving belt and fan. Keep away.

WARNING: Engine emits toxic gases.

Serious injury or death can result. Provide

adequate ventilation.

WARNING: Raised hopper may fall. Engage

hopper support pin.

WARNING: Lift arm pinch point. Stay clear

of hopper lift arms.

WARNING: Burn hazard. Hot surface. Do

NOT touch.

CAUTION: LPG engine will run for a few

seconds after key is turned off. Apply

parking brake before leaving machine.

CALIFORNIA PROPOSITION 65 WARNING:

Engine exhaust from this product contains

chemicals known to the State of California

to cause cancer, birth defects, or other

reproductive harm.

FOR SAFETY:

1. Do not operate machine:

-- Unless trained and authorized.

-- Unless operator manual is read and

understood.

-- If it is not in proper operating condition.

-- In flammable or explosive areas.

-- In areas with possible falling objects

unless equipped with overhead guard.

2. Before starting machine:

-- Check for fuel, oil, and liquid leaks.

-- Keep sparks and open flame away from

refueling area.

-- Make sure all safety devices are in place

and operate properly.

-- Check brakes and steering for proper

operation.

-- Adjust seat and fasten seat belt.

3. When starting machine:

-- Keep foot on brake and directional pedal

in neutral.

4. When using machine:

-- Do not pick up burning or smoking

debris, such as cigarettes, matches or hot

ashes

-- Use brakes to stop machine.

-- Go slow on inclines and slippery

surfaces.

-- Use care when reversing machine.

-- Move machine with care when hopper is

raised.

-- Make sure adequate clearance is available

before raising hopper.

-- Do not carry passengers on machine.

-- Always follow safety and traffic rules.

-- Report machine damage or faulty

operation immediately.

-- Follow mixing and handling instructions

on chemical containers.

Safety Precautions M30 SERVICE INFORMATION

M30 9003947 (6--08)

viii

5. Before leaving or servicing machine:

-- Stop on level surface.

-- Set parking brake.

-- Turn off machine and remove key.

6. When servicing machine:

-- Avoid moving parts. Do not wear loose

jackets, shirts, or sleeves.

-- Block machine tires before jacking

machine up.

-- Jack machine up at designated locations

only. Support machine with jack stands.

-- Use hoist or jack that will support the

weight of the machine.

-- Wear eye and ear protection when using

pressurized air or water.

-- Disconnect battery connections before

working on machine.

-- Avoid contact with battery acid.

-- Avoid contact with hot engine coolant.

-- Do not remove cap from radiator when

engine is hot.

-- Allow engine to cool.

-- Keep flames and sparks away from fuel

system service area. Keep area well

ventilated.

-- Use cardboard to locate leaking hydraulic

fluid under pressure.

-- Use Tennant supplied or approved

replacement parts.

7. When loading/unloading machine onto/off

truck or trailer:

-- Turn off machine.

-- Use truck or trailer that will support the

weight of the machine.

-- Use winch. Do not drive the machine

onto/off the truck or trailer unless the load

height is 380 mm (15 in) or less from the

ground.

-- Set parking brake after machine is loaded.

-- Block machine tires.

-- Tie machine down to truck or trailer.

M30 SERVICE INFORMATION General Machine Information

M30 9003947 (6--08) 1

GENERAL

MACHINE

INFORMATION

BEFORE CONDUCTING TESTS:

* Read and Follow ALL Safety Warnings and Precautions as mentioned

at the beginning of this manual

* Always unhook Battery when removing or replacing components

DURING TESTS:

* Call Technical Services if Diagnostic Time Exceeds One Hour With

Unknown Cause or Course of Action

NOTE: Troubleshooting charts may be shown with optional equipment. The optional equipment

may not be specified in these charts. Some machines may not be equipped with all components

shown.

General Machine Information M30 SERVICE INFORMATION

M30 9003947 (6--08)

SPECIFICATIONS

GENERAL MACHINE DIMENSIONS/CAPACITIES

Item Dimension/Capacity

Length 2745 mm (108 in)

Height 1475 mm (58 in)

Height (with overhead guard) 2135 mm (84 in)

Width/frame (roller to roller) 1475 mm (58 in)

Width (rear squeegee) 1500 mm (59 in)

Width(withsidebrush) 1625 mm (64 in)

Cleaning path width (Main brush length) 1220 mm (48 in)

Cleaning path width (with scrubbing side brush) 1575 mm (62 in)

Cleaning path width (with sweeping side brush) 1625 mm (64 in)

Main brush diameter (2) 305 mm (12 in)

Side brush diameter (scrubbing) 410 mm (16 in)

Side brush diameter (sweeping) 535 mm (21 in)

Solution tank capacity 284 L (75 gallons)

Recovery tank capacity 360 L (95 gallons)

Debris hopper volume capacity 198L(7.0ft

Debris hopper weight capacity 295 kg (650 lbs)

Dump height (variable to) 1525 mm (60 in)

Minimum ceiling dump height 2620 mm (103 in)

Weight -- empty 1815 Kg (4000 lbs)

GVWR 2449 Kg (5400 lbs)

Transport ground clearance 80 mm (3 in)

Operating Sound Level At Operator Ear 84 r1.5 dBA

Vibration level at steering wheel does not exceed 0.2 m/s@

GENERAL MACHINE PERFORMANCE

Item Measure

Minimum aisle turn 3175 mm (125 in)

Travel speed forward (maximum) 13 Km/h (8 mph)

Travel speed reverse (maximum) 4.8Km/h(3mph)

Maximum rated climb and descent at GVWR 8_/14%

Maximum rated climb and descent angle when scrubbing 6_/10%

HYDRAULIC SYSTEM

System Capacity Fluid Type

Hydraulic reservoir 38 L (10 gal) TENNANT part no. 65869 -- above 7_C(45_F)

Hydraulic total 45 L (12 gal) TENNANT part no. 65870 -- below 7_C(45_F)

STEERING

Type Power source

Front wheel, hydraulic cylinder and

rotary valve controlled

Hydraulic accessory pump

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