tepeo ZEB-40R Bedienungsanleitung
ZEB®- Zero Emission Boiler
Installation and User Manual
ZEB-40R
Keep these instructions in a safe place for future reference
Document Purpose
To instruct competent persons how to safely install a ZEB®.Competent persons are
those suitably qualified to carry out plumbing and electrical work and have
successfully completed product training by tepeo or an authorised training partner.
Contents
General Information 5
Installation and Operating Instructions 5
Symbols and Hazard Statements 5
User Competence, Qualification, and Approval 5
Compliance with Safety Laws and Regulations 6
Service and Support 7
Safety Instructions 7
Intended Use 7
Clearance Requirements 7
Mechanical Safety 8
Electrical Safety 9
Water Safety 9
Post-Installation Safety 9
Servicing and Maintenance 10
ZEB® Product Details 11
Introduction 11
Product Options 11
Technical Specifications 12
Product Drawings 14
Accessories 16
Pre-Installation 16
Electrical Supply 16
Communications Box 17
Hydraulic System 18
Location and Space Requirements 20
Installation 21
Preparation 21
Electrical and Wiring Installation 22
Communications Box Wiring 23
Hydraulic Installation 24
Commissioning 25
ZEB Installation Manual ZEB-40R_02 rev 1 p2/34
1. General Information
1.1. Installation and Operating Instructions
The ZEB®must be installed in accordance with these instructions and in
accordance with current regulations in force. Please read these instructions
carefully before installing or using the appliance.
1.2. Symbols and Hazard Statements
A triangle symbol is used to indicate a hazard; a circle symbol indicates a point of
information. Hazards are divided into three categories of severity - CAUTION,
WARNING and DANGER. The table below gives a generic explanation. Specific
hazards are detailed in the manual at the appropriate juncture.
Symbol
Hazard and Explanation
DANGER
Indicates a hazardous situation that if not avoided will result
in death or serious injury
WARNING
Death/Serious injury
Potential risk
CAUTION
Minor or moderate personal injury
Potential risk
TAKE NOTICE
Important information regarding the usage or installation of
the appliance
1.3. User Competence, Qualification, and Approval
● ONLY competent persons who are suitably qualified to carry out
plumbing and electrical work and have successfully completed product
training by tepeo or an authorised training partner may undertake
installations, repairs or relocations
● DO NOT allow children or any other unqualified or unapproved persons
to install, repair, clean, relocate, interfere or tamper with the product
ZEB Installation Manual ZEB-40R_02 rev 1 p4/34
● This product is not designed for use by children, or persons with reduced
physical, sensory or mental capabilities, and should not be used by such
persons unless they can do so safely. Where necessary, such persons
(or anyone with lack of experience or knowledge) should first be given
supervision or instruction concerning use of the product by a person
responsible for their safety
● tepeo accepts no responsibility of unsatisfactory performance of the
ZEB®that is the result of failure to comply with the user instructions
● tepeo is not responsible for the selection or specification of the
equipment, unless stated in writing. Responsibility lies with the
customers and any experts or consultants involved in design or
installation
● If the ZEB®is to be re-installed in an alternative location or re-sold it must
be re-registered with tepeo
1.4. Compliance with Safety Laws and Regulations
● The ZEB®meets the standards and regulations applicable under UKCA
marking:
○ Household and similar electrical appliances - Safety EN60335
○Electromagnetic Compatibility Regulations 2016
○Electrical Equipment (Safety) Regulations 2016
○Radio Equipment Regulations 2017
○The Restriction of the Use of Certain Hazardous Substances in
Electrical and Electronic Equipment Regulations 2012
● tepeo declares that the materials used in the manufacturing of this
appliance are non-hazardous and that no substances harmful to health
are contained within the appliance
● Installations, repairs and relocations must comply with all relevant local
laws and regulations (‘statutory obligations’), particularly concerning
electrics, water supplies, building regulations and Manual Handling
Operations, as issued by the Government Health and Safety Executive
(‘HSE’). Water distribution and central heating installations (‘systems’)
must comply with all statutory obligations.
● Statutory obligations always override manufacturer documentation where
there is a conflict.
● Where applicable, this manual should be read in conjunction with
manufacturer documentation for any components specified in the
installer requirements of this manual.
ZEB Installation Manual ZEB-40R_02 rev 1 p5/34
1.5. Service and Support
For safety information and technical support please contact:
tepeo Ltd
630 Wharfedale Road
Winnersh Triangle
Wokingham
RG41 5TP
customer[email protected]
tepeo.com
Read the full Safety Instructions in Section 2 of this
manual before you install this product
2. Safety Instructions
tepeo Ltd is not responsible for the failure of components not specified in the manual
and/or supplied by other manufacturers.
2.1. Intended Use
The intended use of the ZEB®is to provide heat to a wet central heating
system. The ZEB®is a dry core storage boiler incorporating electric heating
elements and a smart charging algorithm. It uses live data via the internet to
optimise for the lowest cost of heating and the greenest electricity.
The regular and system-ready ZEB®configurations can provide heating of
potable water via a separate indirect water cylinder (not supplied).
Only use this product for the intended purpose described in this manual.
2.2. Clearance Requirements
CAUTION
Hot Surface
Minor or moderate personal injury
- Outer panels may get hot during normal operation
ZEB Installation Manual ZEB-40R_02 rev 1 p6/34
● Clearance requirements are critical to safe operation of the ZEB®. The
clearances outlined in this manual must be adhered to and maintained
for safe installation of the ZEB®.
● If installed in an enclosed space, ventilation must be provided
● Combustible materials must under no circumstances be placed against
or on top of the ZEB®or any of its ancillaries
2.3. Mechanical Safety
CAUTION
Crushing of Feet
Minor or moderate personal injury
- Wear safety shoes when handling the product
The ZEB®requires correct lifting equipment and handling. The unit is heavy - do
NOT try and lift the unit or move the unit without the correct moving and lifting
equipment. Failure to do so may result in personal injury or/and damage to the
product.
tepeo is not responsible for damage to property, personal injury and damage to the
product that has arisen from incorrect handling.
● DO NOT install outdoors. This product is only suitable for indoor
installations in a frost-free environment
● DO NOT tilt the product more than 30 degrees during the transportation
or installation process
● The ZEB®should be moved into position using appropriate lifting and
mechanical handling equipment, and should NOT be moved in a way
that knocks or jolts it
● Install the product on a hard, solid, flat and level surface that can support
its weight.
● Care MUST be taken during all hot works (such as soldering or brazing)
to protect the paint and panels on the ZEB®
● DO NOT immerse this product in water or any other liquid
ZEB Installation Manual ZEB-40R_02 rev 1 p7/34
2.4. Electrical Safety
DANGER
Electric Shock
Death or serious personal injury
- Switch off the power supply before starting any work
● The product must be earthed correctly and have its own independent
electrical supply (with correct voltage and circuit breakers)
● The point of connection to the mains should be readily accessible, visible
and adjacent to the ZEB®installation
● Connection must allow double-pole isolation of the electrical supply. The
means of isolation must be accessible to the end user after installation
● The dedicated electrical supply to the ZEB®must be protected by a
Residual Current Device (Type A)
2.5. Water Safety
CAUTION
Pressurised System
Minor or moderate personal injury
- Before dismantling pipework, close isolating valve on
the flow and return to the ZEB®and drain the system. The
water may be hot and under pressure.
●Maximum working pressure of the ZEB®must not exceed 0.6MPa (6 bar)
● The ZEB does not have an integrated pressure relief valve. Therefore a
pressure relief valve MUST be fitted within the connected primary water
system, set to relieve at or below 0.6MPa (6 bar)
2.6. Post-Installation Safety
● All goods are sold subject to tepeo’s ‘Terms & Conditions of Sale’, as listed
on our website.
● As tepeo continuously improves products, they may be modified without
notice. In such circumstances this manual and other relevant
ZEB Installation Manual ZEB-40R_02 rev 1 p8/34
documentation should be disregarded. Updated documentation will be
produced, supplied with new product ranges and made available on
request.
● Once installed:
○ Perform all test procedures as detailed in the Commissioning section
○ Explain all safety precautions to the end user
○ Provide a copy of this manual to the end user
● It is the responsibility of the end user to supply this manual to any other
subsequent users.
2.7. Servicing and Maintenance
CAUTION
Hot Surface
Minor or moderate personal injury
- Outer panels may get hot during normal operation.
Allow to cool and wear suitable PPE
CAUTION
Safe Handling of Materials
Minor or moderate personal injury
- Some insulating materials within the ZEB®are delicate
and fibrous. NB this product contains bio-soluble
Alkaline-Earth Silicate (AES) wools
- Care should be taken when handling insulation to
minimise dust emissions
- Suitable PPE, including an appropriate respirator, must
be worn
● DO NOT attempt to carry out repairs or maintenance before the core is
below 10% State of Charge and other system components have cooled
down to ambient room temperature. To speed up the process, disable
charging in the user app and set the house thermostat high.
● DO NOT attempt to move an assembled system without using appropriate
lifting equipment
● If the ZEB®is to be re-installed in an alternative location or re-sold it must
be re-registered with tepeo
ZEB Installation Manual ZEB-40R_02 rev 1 p9/34
● There are no user serviceable, adjustable, or settable parts in this product.
SAVE THESE INSTRUCTIONS AND
PROVIDE A COPY TO THE END USER
ZEB Installation Manual ZEB-40R_02 rev 1 p10/34
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