Ter Welding Smart Welder MMA 140 Bedienungsanleitung
USER'S MANUAL
MMA SERIES WELDING MACHINE
SMART WELDER MMA 140-160-170-
180-200
REVISION 2016-03-30
Preface
This ma ual i cludes hardware descriptio a d operatio i troductio of the MMA series equipme t. For
your a d other people’s safety, please read the ma ual carefully.
Pay attention
Pay attention to the words after the signs below.
Sign Description
The words after this sig mea s there is great pote tial da ger,
which may cause major accide t, damage or eve death, if it is ot
followed.
The words after this sig mea s there is some pote tial da ger,
which may cause hurt or property lose, if it is ot followed.
The words after this sig mea s there is pote tial risk, which may
cause equipme t fault or break, if it is ot followed.
Version
Versio YF-TAE-0013, A3, Released o 30th, 03, 2016.
The co te ts of this ma ual are updated irregularity for updati g of product. The ma ual is o ly used as
operatio guide, except for other promises. No warra ties of a y ki d, either express or implied are
made i relatio to the descriptio , i formatio or suggestio or a y other co te ts of the ma ual.
The images show here are i dicative o ly. If there is i co siste cy betwee the image a d the actual
product, the actual product shall gover .
Content
1 Safety war i g..................................................................................................................................4
2 Product.............................................................................................................................................8
2.1 Ge eral...................................................................................................................................8
2.2 Tech ical data.........................................................................................................................9
3 I stallatio .......................................................................................................................................11
4 Operatio ........................................................................................................................................13
4.1 Structure................................................................................................................................13
4.2 Operatio i structio .............................................................................................................15
4.3 Weldi g e viro me t a d safety...........................................................................................15
4.4 Weldi g problems a d resolutio ..........................................................................................16
5 Daily mai te a ce a d checki g...................................................................................................17
6 Trouble shooti g a d fault fi di g..................................................................................................19
Appe dix Circuit diagramⅠ.................................................................................................................20
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1. DECLARATION OF CONFORMIT
TER SRL - Via Leopardi, 13 - 36030 Caldogno (VI) Italy
declares that the machines descripted in this manual must be use solely for
professional purposes in an industrial environment and they are manufactured in
compliance with the instructions contained in the harmonized standard:
2014/35/EU (LDV) – 2014/30/EU (EMC) – 2002/95 (RoHs)
and with the instructions contained in the harmonized standard, if applicable:
EN 60974-1 EN 60974-2 EN 60974-3 EN 60974-5 EN 60974-7 EN 60974-10 EN 60974-12
Date 30/03/2016
Maurizio Terzo
Ge eral director
IN CASE OF AN TECHNICAL PROBLEM ASK FOR QUALIFIED
SERVICE ASSISTANCE
The equipment don’t compiles with EN/ IEC 61000-3-12.
The installer or the user must be sure that it can be connected to the public low voltage power line, if necessary, in consultation with the network
distributor.
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1 Safety warning
The safety otes listed i this ma ual is to e sure correct use of the machi e a d to keep you a d
other people from bei g hurt.
The desig a d ma ufacture of weldi g machi e co siders safety. Please refer to the safety
war i g listed i the ma ual to avoid accide ts.
Different damage would be caused by wrong operation of the equipment as follows. Please read the user
manual carefully to reduce such damage.
Sign Description
Any contact of electric parts may cause fatal electric shock or burnt.
Gas and fumes are harmful to health.
Operation in narrow space may cause choke .
Spark and hot workpiece after welding may cause fire.
Bad connected cable may cause fire.
Uncompleted connection of workpiece side circuit may cause fire.
Never weld on the case of tinder stuff, or it may cause explode.
Never weld airtight containers such as slot, pipe etc., or it may break.
Arc ray may cause eye inflammation or skin burnt.
Spark and residue will burn your eyes and skin.
Toppling over of the gas cylinder will cause body hurt.
Wrong use of the gas cylinder will lead to high-pressure gas eruption
and cause human hurt.
Never let fingers, hair, clothes or etc. near the moving parts such as
the fan.
The wire shoot out of the torch may stab eyes, face and other naked
parts.
Never stand in front of the swing equipment or under it, or it may fail
and cause injury.
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Please follow the rules below to avoid heavy accidents.
Never use the equipme t to do other thi gs but weldi g.
Follow related regulatio s for the co structio of the i put-drive power source, choice of
place, usage of high-pressure gas, storage, co figuratio , safe-keepi g of workpiece after
weldi g a d disposal of waste, etc.
No esse tial do ot e ter the weldi g area.
People usi g heart pacemaker is ot allowed to get close to the weldi g machi e or area
without doctor’s permissio . The mag etism created by e ergizi g the weldi g machi e ca
have a bad effect to the pacemaker.
I stall, operatio , check a d mai tai the equipme t by professio perso el.
U dersta di g the co te ts of the user ma ual for safety.
Please follow the rules below to avoid electric shock。
Keep away from a y electric parts.
Earth the machi e a d workpiece by professio al perso el.
Cut off the power before i stallatio or checki g, a d restart 5 mi utes later. The capacita ce
is chargeable device. Please e sure it has o voltage before start agai eve if the power
source is cut off.
Do ot use wire with i adequate sectio surface or damage i sulatio sleeve or eve exposed
co ductor.
Do e sure well isolatio of wire co ectio .
Never use the device whe the e closure is removed.
Never use broke or wet i sulatio gloves.
Use fire et whe work at high positio .
Check a d mai tai regularly, do ’t use it u til the broke parts are fixed well.
Tur off the power whe ot i used.
Follow the atio al or local related sta dard a d regulatio s whe usi g the AC weldi g
machi e at arrow or high positio .
Please follow the below notes to avoid fire and explode, etc.
No combustible i weldi g area.
Keep off combustible whe weldi g.
Keep hot workpiece after weldi g away from flammable gas.
Do move away the combustible arou d whe weld the dooryard, grou d a d wall,.
The wire co ectio of base metal should be as close to the weldi g place as possible.
Never weld those facilities with gas pipe or airtight slot.
Put fire exti guisher arou d the weldi g area to preve t fire.
The gas and fumes are harmful to health, please wear protective device
according to regulations.
Wear exhaust equipme t a d breathe preve tive facilities to preve t gas poiso i g or choke.
Use suggested part exhaust equipme t a d breathe preve tive facilities to preve t hurt or
poiso i g by gas a d other powder, please.
To preve t oxyge -deficie cy, air out the gas-filled room which is full of CO2 a d argo o the
bottom, Whe operati g o tru ks, boilers, cabi s, etc.
Please accept the supervisor’s i spectio whe operati g i arrow space. Air the room a d
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wear breathe preve tive facilities.
Never operate i degrease, washi g or spray space.
Usi g breathe preve tive facilities whe weld shielded steel for it will cause poiso ous dust
a d gas.
The arc, spark, residue and noise are harmful to health, please wear
protective appliance.
Eye protectio agai st arc is recomme ded whe weldi g or supervise weldi g.
Please wear preve tive spectacles.
Welder’s gloves, welder’s goggles, lo g sleeve clothes, leather apro , a d other sta dard
protectio equipme ts must be wor for weldi g operatio .
A scree to protect other people agai st the arc must be set i the weldi g place.
Please follow the notes below to avoid gas cylinder toppling over or
broken.
Use the gas cyli der correctly.
Use the equipped or recomme ded gaseous regulator.
Read the ma ual of gaseous regulator carefully before usi g it, a d pay atte tio to the safety
otes.
Fix the gas cyli der with appropriate holder a d other relative parts.
Never put the cyli der u der high temperature or su shi e e viro me t.
Keep your face away from the gas cyli der exit whe ope i g it.
Put o the gas shield whe it is ot used.
Never put the torch o the gas cyli der. The electrode ca ot meet the gas cyli der.
Any touch of the switch part will cause injury, please note the following.
Never use the machi e whe the e closure is off.
I stall, operate, check a d mai tai the machi e by professio al perso .
Keep your fi gers, hair, clothes etc. away from the switch parts such as the fa .
The wire end may deal damage, please note the following.
Never look i to the electric co ductio hole whe checki g the wire feedi g is ormal or ot, ,
or the shooti g wire may stab your eyes a d face.
Keep your eyes, face or other aked parts away from the e d of torch whe feedi g the wire
ma ually or pressi g the switch.
For better work efficiency and power source maintenance, please note
the following.
Precautio s agai st toppli g over.
Never use the weldi g equipme t for pipe thawi g.
Lift the power source from side whe use the up-dow forklift truck to avoid toppli g over.
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Whe usi g the cra e for lift, tie the rope to the ears with a a gle o more tha φ15 to the
vertical directio .
Whe lifti g the weldi g machi e which equipped with gas cyli der a d wire feeder, dow load
them from the power source a d e sure the horizo tal of the machi e. Do fix the gas cyli der
with belt or chai whe movi g it to avoid body hurt.
E sure fast ess a d i sulatio whe lifti g the wire feeder through the swi g ri g for weldi g.
Electromag etic i terfere ce eedi g atte tio .
It may eed extra preve tive measures whe the equipme t is used i particular locatio .
Before the i stallatio , please estimate the pote tial electromag etism problems of the
e viro me t as follows.
a) Upper a d lower parts of the weldi g equipme ts a d other earby power cable, co trol
cable, sig al cable a d pho e cable.
b) Wireless electric as well as TV radiatio a d receptio equipme t.
c) Computer a d other co trol equipme ts.
d) Safety-recog itio equipme t etc. Such as supervise of i dustrial equipme ts.
e) Health of people arou d. Such as perso el usi g the heart pacemaker or audipho e.
f) Equipme ts for adjustme t a d measureme t.
g) A ti-disturb capability of other used equipme ts .Users should e sure these equipme ts
a d the e viro me t are compatible, which may eed extra preve tive measures.
h) Practical state of the weldi g a d other activities.
Users should observe the followi g dos a d do ’ts to decrease radiatio i terfere ce.
a) Co ect the weldi g equipme ts to the power supply li es.
b) Mai tai the weldi g equipme ts regularly.
c) The cable should be short e ough to be close to each other a d the grou d.
d) E sure the safety of all the weldi g metal parts a d other parts earby.
e) The workpiece should be well earth.
f) Shield or protect the other cable a d equipme ts to decrease the effects of disturba ces.
The weldi g equipme ts ca be complete shielded i some special co ditio s.
Users are respo sible for i terfere ce due to weldi g.
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Dieses Handbuch passt für folgende Modelle
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