Terex Z-30/20N Bedienungsanleitung

Operator's Manual Fifth Edition • Second Printing

Z-30/20N • Z-30/20N RJ Part No. 133546

First Edition: Fourth Printing, August 1996

Second Edition: Fourth Printing, July 2000

Third Edition: Third Printing, November 2009

Fourth Edition: Second Printing, November 2009

Fifth Edition: Second Printing, August 2011

"Genie" and "Z" are registered trademarks of

Genie Industries in the USA and many other

countries.

These machines comply with

ANSI A92.5

CSA B354.4

Complies with EC Directive 2006/42/EC

See EC Declaration of Conformity

Printed on recycled paper

Printed in U.S.A.

Important

Read, understand and obey these safety rules and

operating instructions before operating this machine.

Only trained and authorized personnel shall be

permitted to operate this machine. This manual should

be considered a permanent part of your machine and

should remain with the machine at all times. If you

have any questions, call Genie Industries.

Contents

Page

Safety Rules .............................................................. 1

Controls ..................................................................... 8

Legend ..................................................................... 10

Pre-operation Inspection........................................... 11

Maintenance ............................................................. 13

Function Tests .......................................................... 15

Workplace Inspection ............................................... 20

Operating Instructions .............................................. 21

Decals ...................................................................... 26

Transport and Lifting Instructions.............................. 30

Specifications ........................................................... 33

Internet: http://www.genielift.com

e-mail: [email protected]

Operator's Manual

Fifth Edition • Second Printing

Part No. 133546 Z-30/20N • Z-30/20N RJ 1

Safety Rules

Danger

Failure to obey the instructions and

safety rules in this manual will result

in death or serious injury.

Do Not Operate Unless:

You learn and practice the principles of safe

machine operation contained in this operator's

manual.

1 Avoid hazardous situations.

Know and understand the safety rules

before going on to the next section.

2 Always perform a pre-operation inspection.

3 Always perform function tests prior to use.

4 Inspect the workplace.

5 Only use the machine as it was intended.

You read, understand and obey the

manufacturer's instructions and safety rules—

safety and operator's manuals and machine

decals.

You read, understand and obey employer's

safety rules and worksite regulations.

You read, understand and obey all applicable

governmental regulations.

You are properly trained to safely operate the

machine.

Operator's Manual Fifth Edition • Second Printing

2 Z-30/20N • Z-30/20N RJ Part No. 133546

SAFETY RULES

Electrocution Hazards

This machine is not electrically insulated and will

not provide protection from contact with or

proximity to electrical current.

Maintain safe distances from electrical power lines

and apparatus in accordance with applicable

governmental regulations and the following chart.

Voltage Minimum Safe

Phase to Phase Approach Distance

Feet Meters

0 to 300V Avoid Contact

300V to 50KV 10 3.05

50KV to 200KV 15 4.60

200KV to 350KV 20 6.10

350KV to 500KV 25 7.62

500KV to 750KV 35 10.67

750KV to 1000KV 45 13.72

Allow for platform movement, electrical line sway

or sag, and beware of strong or gusty winds.

Keep away from the machine if it contacts

energized power lines. Personnel on the ground or

in the platform must not touch or operate the

machine until energized power lines are shut off.

Do not operate the machine during lightning or

storms.

Do not use the machine as a ground for welding.

Tip-over Hazards

Occupants, equipment and materials shall not

exceed the maximum platform capacity.

Maximum platform capacity 500 lbs 227 kg

Maximum platform capacity

Machine equipped with

Aircraft Protection Package 440 lbs 200 kg

Maximum occupants 2

The weight of options and accessories, such as

pipe cradles, panel cradles and welders, will

reduce the rated platform capacity and must be

factored into the total platform load. See the decals

on the options.

Do not raise or extend the boom unless the

machine is on a firm, level surface.

Do not depend on the tilt alarm as a level indicator.

The tilt alarm sounds in the platform only when the

machine is on a severe slope.

Operator's Manual

Fifth Edition • Second Printing

Part No. 133546 Z-30/20N • Z-30/20N RJ 3

If the tilt alarm sounds while the boom is lowered:

Do not extend, rotate or raise the boom above

horizontal. Move the machine to a firm, level

surface before raising the platform.

If the tilt alarm sounds when the platform is raised:

Use extreme caution. Identify the condition of the

boom on the slope as shown below. Follow the

steps to lower the boom before moving to a firm,

level surface. Do not rotate the boom while

lowering.

If the tilt alarm sounds with the

platform uphill:

1 Lower the primary boom.

2 Lower the secondary boom.

3 Retract the primary boom.

If the tilt alarm sounds with the

platform downhill:

1 Retract the primary

boom.

2 Lower the secondary

boom.

3 Lower the primary

boom.

Do not alter or disable the limit switches.

Do not drive over 0.7 mph / 1 km/h with the primary

boom raised or extended or the secondary boom

raised.

Do not use the platform controls to free a platform

that is caught, snagged or otherwise prevented

from normal motion by an adjacent structure. All

personnel must be removed from the platform

before attempting to free the platform using the

ground controls.

Do not raise the boom when wind speeds may

exceed 28 mph / 12.5 m/s. If wind speeds exceed

28 mph / 12.5 m/s when the boom is raised, lower

the boom and do not continue to operate the

machine.

Do not operate the machine in strong or gusty

winds. Do not increase the surface area of the

platform or the load. Increasing the area exposed

to the wind will decrease machine stability.

Use extreme care and slow speeds while driving

the machine in the stowed position across uneven

terrain, debris, unstable or slippery surfaces and

near holes and drop-offs.

Do not drive the machine on or near uneven

terrain, unstable surfaces or other hazardous

conditions with the boom raised or extended.

Do not drive the machine on a slope that exceeds

the maximum uphill, downhill or side slope rating of

the machine. Slope rating applies to machines in

the stowed position.

Maximum slope rating, stowed position

Counterweight uphill 35% 19°

Counterweight downhill 20% 11°

Side slope 25% 14°

Note: Slope rating is subject to ground conditions

and adequate traction.

Do not push off or pull toward any object outside

of the platform.

Maximum allowable

side force - ANSI &

CSA

150 lbs / 667 N

Maximum allowable

manual force - CE

90 lbs / 400 N

SAFETY RULES

Operator's Manual Fifth Edition • Second Printing

4 Z-30/20N • Z-30/20N RJ Part No. 133546

SAFETY RULES

Do not use the machine as a crane.

Do not push the machine or other objects with the

boom.

Do not contact adjacent structures with the boom.

Do not tie the boom or platform to adjacent

structures.

Do not place loads outside the platform perimeter.

Fall Hazards

Occupants must wear a

safety belt or harness and

comply with applicable

governmental regulations.

Attach lanyard to the anchor

provided in the platform.

Do not sit, stand or climb on the platform guard

rails. Maintain a firm footing on the platform floor at

all times.

Do not climb down from the platform when raised.

Keep the platform floor clear of debris.

Lower the platform entry mid-rail or close the entry

gate before operating.

Do not alter or disable machine components that in

any way affect safety and stability.

Do not replace items critical to machine stability

with items of different weight or specification.

Do not modify or alter an aerial work platform

without prior written permission from the

manufacturer. Mounting attachments for holding

tools or other materials onto the platform,

toeboards or guard rail system can increase the

weight in the platform and the surface area of the

platform or the load.

Do not place or attach overhanging loads to any

part of this machine.

Do not place ladders or scaffolds in the platform or

against any part of this machine.

Do not transport tools and materials unless they

are evenly distributed and can be safely handled

by person(s) in the platform.

Do not use the machine on a moving or mobile

surface or vehicle.

Be sure all tires are in good condition and lug nuts

are properly tightened.

Do not use batteries that weigh less than the

original equipment. Batteries are used as

counterweight and are critical to machine stability.

Each battery must weigh 105 pounds / 47.6 kg.

Each battery box including batteries must weigh a

minimum of 530 pounds / 240.4 kg.

Operator's Manual

Fifth Edition • Second Printing

Part No. 133546 Z-30/20N • Z-30/20N RJ 5

SAFETY RULES

Do not lower the boom unless the area below is

clear of personnel and obstructions.

Limit travel speed according to the condition of the

ground surface, congestion, slope, location of

personnel, and any other factors which may cause

collision.

Do not operate a boom in the path of any crane

unless the controls of the crane have been locked

out and/or precautions have been taken to prevent

any potential collision.

No stunt driving or horseplay while operating a

machine.

Collision Hazards

Be aware of limited sight

distance and blind spots

when driving or operating.

Be aware of boom position when rotating the

turntable.

Check the work area for overhead obstructions or

other possible hazards.

Be aware of crushing hazards when grasping the

platform guard rail.

Operators must comply with employer, job site and

governmental rules regarding the use of personal

protective equipment.

Observe and use the color-coded direction arrows

on the platform controls and drive chassis for drive

and steer functions.

Operator's Manual Fifth Edition • Second Printing

6 Z-30/20N • Z-30/20N RJ Part No. 133546

Decal Legend

Genie product decals use symbols, color coding

and signal words to identify the following:

Safety alert symbol—used to alert

personnel to potential personal

injury hazards. Obey all safety

messages that follow this symbol

to avoid possible injury or death.

Red—used to indicate the

presence of an imminently

hazardous situation which, if not

avoided, will result in death or

serious injury.

Orange—used to indicate the

presence of a potentially

hazardous situation which, if not

avoided, could result in death or

serious injury.

Yellow with safety alert symbol—

used to indicate the presence of a

potentially hazardous situation

which, if not avoided, may cause

minor or moderate injury.

Yellow without safety alert

symbol—used to indicate the

presence of a potentially

hazardous situation which, if not

avoided, may result in property

damage.

Green—used to indicate operation

or maintenance information.

SAFETY RULES

Component Damage Hazard

Do not use the machine as a ground for welding.

Damaged Machine Hazards

Do not use a damaged or malfunctioning machine.

Conduct a thorough pre-operation inspection of the

machine and test all functions before each work

shift. Immediately tag and remove from service a

damaged or malfunctioning machine.

Be sure all maintenance has been performed as

specified in this manual and the

Genie Z-30/20N Service Manual.

Be sure all decals are in place and legible.

Be sure the operator’s, safety and responsibilities

manuals are complete, legible and in the storage

container located on the platform.

Bodily Injury Hazard

Do not operate the machine with a hydraulic oil or

air leak. An air leak or hydraulic leak can penetrate

and/or burn skin.

Improper contact with components under any

cover will cause serious injury. Only trained

maintenance personnel should access

compartments. Access by the operator is only

advised when performing a pre-operation

inspection. All compartments must remain closed

and secured during operation.

Operator's Manual

Fifth Edition • Second Printing

Part No. 133546 Z-30/20N • Z-30/20N RJ 7

SAFETY RULES

Battery Safety

Burn Hazards

Batteries contain acid. Always wear protective

clothing and eyewear when working with batteries.

Avoid spilling or contacting battery acid. Neutralize

battery acid spills with baking soda and water.

The battery pack must remain in an upright

position.

Do not expose the batteries or the charger to water

or rain.

Explosion Hazards

Keep sparks, flames

and lighted tobacco

away from batteries.

Batteries emit an

explosive gas.

The battery pack cover

must remain off during

the entire charging

cycle.

Do not contact the battery terminals or the cable

clamps with tools that may cause sparks.

Component Damage Hazards

Do not use any battery charger greater than 48V to

charge the batteries.

Both battery packs must be charged together.

Disconnect the battery pack plug before removing

the battery pack.

Electrocution Hazards

Connect the battery charger to

a grounded, AC 3-wire

electrical outlet only.

Inspect daily for damaged cord,

cables and wires. Replace

damaged items before

operating.

Avoid electrical shock from contact with battery

terminals. Remove all rings, watches and other

jewelry.

Tip-over Hazard

Do not use batteries that weigh less than the

original equipment. Batteries are used as

counterweight and are critical to machine stability.

Each battery must weigh 105 pounds / 47.6 kg.

Each battery box including batteries must weigh a

minimum of 530 pounds / 240.4 kg.

Lifting Hazard

Use a forklift to remove or install the battery packs.

Operator's Manual Fifth Edition • Second Printing

8 Z-30/20N • Z-30/20N RJ Part No. 133546

Controls

Platform Control Panel

1 Drive enable switch

2 Drive enable indicator light

3 Auxiliary power switch

4 Platform level switch

5 Horn button

6 Primary boom extend/retract switch

7 Red Emergency Stop button

8 Jib boom rotate switch (option)

9 Battery charge indicator and/or low voltage

interrupt (option)

10 Machine not level indicator light (if equipped)

11 Proportional control handle for drive function

and thumb rocker for steer function

12 Platform overload indicator light (if equipped)

13 Function Override - Aircraft Protection Package

(if equipped)

14 Boom function speed controller

15 Jib boom up/down switch

16 Secondary boom up/down switch

17 Primary boom up/down switch

18 Turntable rotate switch

19 Platform rotate switch

20 Not used

To drive, hold drive enable

switch up or down and

slowly move drive control

handle. Machine may drive

in opposite direction that

the drive and steer controls

are moved.

Use color-coded direction

arrows on this panel and

drive chassis to identify the

direction machine will travel.

Light on indicates that boom

has moved past a non-steer

tire and drive function is

turned off.

DRIVE

ENABLE

OPERATION

STOP

CREEP

19 18 17 16 13 15 14 20 20

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