Tesla TI2000-009 Bedienungsanleitung
Tesla™TI2000-009 Transformer
User Manual
Built Smart...Proven Tough
Power Anytime, Anywhere
Tesla Industries, Inc.
101 Centerpoint Blvd.
New Castle, DE 19720
(302) 324-8910 Phone
(302) 324-8912 Fax
www.teslaind.com
TI2000-009 Transformer
NOTE: All users must read this entire manual prior
to operating the TI2000-009 Transformer.
The TI2000-009 Step Down Transformer is a limited maintenance-free and sealed unit. No repairs are
authorized. Warranty will be voided if unit is tampered with in any way, or if unauthorized repairs are made.
For technical support please contact:
TESLA™ INDUSTRIES INCORPORATED
101 CENTERPOINT BLVD.
CENTERPOINT INDUSTRIAL PARK
NEW CASTLE, DELAWARE 19720
PHONE: (302) 324-8910
FAX: (302) 324-8912
WEBSITE: www.teslaind.com
EMAIL: tesla1@teslaind.com
Improper use or failure to follow instructions in this user manual can result in unit damage and/or injury or
death by electrical shock.
Any attempts to open or examine the inside of the TI2000-009 Step Down Transformer via a tool or device
(borescope, probe, etc.) can result in unit failure and/or injury by electrical shock.
Always protect the unit from short circuit.
No part of this manual may be reproduced or transmitted in any form or by any means, electronic or
mechanical, including photocopying, recording, or any information storage and retrieval system, without prior
written permission from Tesla Industries, Inc.
Copyright © 2014 by Tesla™ Industries, Incorporated. All rights reserved.
Shock Hazard Potential
CAUTION
02-11-14
TI2000-009 Transformer
Table of Contents
Section 1 – Product Overview 1
1.1 – Introduction 1
1.2 – Use of Words: Shall, Should, May 1
Section 2 – Safety Review 2
2.1 – Safety Notices 2
2.2 – Symbols 2
2.3 – Hazards 3
2.4 – Important Safety Precautions 3
2.5 – Extreme Environments 3
Section 3 – Unit Specications 4
3.1 – General Specications 4
3.2 – Physical Dimensions 4
Section 4 – Features 5
4.1 – Features Overview 5
4.2 – 480 VAC Input 6
4.3 – 280 VAC Output 7
4.4 – Fuses 8
4.5 – Transport Features 9
Section 5 – Pre-Operation 10
5.1 – Maintenance Checks 10
Section 6 – Operating Procedures 11
6.1 – General 11
6.2 – Operating Limits and Restrictions 11
6.3 – Connect to VAC Power 11
6.4 – Connect Ground Power Unit to Transformer 12
6.5 – Connect DC Cable to Ground Power Unit 12
6.6 – Connect DC Cable to Aircraft 13
Section 7 – Post-Operating Procedures 14
7.1 – General 14
Section 8 – Unit Care and Maintenance 15
8.1 – Unit Care 15
8.2 – Normal Functional Test Procedures 16-17
Section 9 –Frequently Asked Questions 18-19
Abbreviations and Denitions 20
Repair Request Form 21
TI2000-009 Transformer 1
Section 1 – Product Overview
1.1 – Introduction
This manual contains the complete operating instructions and procedures for the TI2000-009 Transformer.
The TI2000-009 Transformer is intended for converting 480 three phase VAC to 208 three phase VAC. This
manual makes specic reference to the TI2000-009 Transformer being used as an accessory providing 208
three phase VAC to Tesla Industries Ground Power Units. The observance of procedures, limitations and
performance criteria is essential to ensure peak operating efciency and to maximize operational capabilities
and life of the TI2000-009 Transformer.
Figure 1.1.1 – TI2000-009 Transformer
1.2 – Use of Words Shall, Should and May
Within this technical manual the word “shall” is used to indicate a mandatory requirement for proper operation
and warranty purposes. The word “should” is used to indicate a non-mandatory but preferred method of
accomplishment. The word “may” is used to indicate an acceptable method of accomplishment.
TI2000-009 Transformer
2 3
Figure 2.2.1 – Different types of hazard and caution symbols
General Warning Electrical Hazard Explosion Hazard Fire Hazard
Battery Warning Guard from Moisture
!
Section 2 – Safety Review
2.1 - Safety Notices
Safety notices appear throughout this manual to alert the user to important information regarding proper
installation, operation, maintenance and storage of the TI2000-009. These notices, as illustrated below,
contain a key word that indicates the level of hazard and a triangular icon that indicates the specic type of
hazard.
WARNING Indicates a condition, operating procedure or practice, which if not
adhered to could result in serious injury or death.
CAUTION Indicates a condition or operating procedure, which if not strictly
adhered to could result in damage or destruction of equipment.
DANGER Indicates a condition, operating procedure or practice, which if not
adhered to could result in serious injury or death.
NOTE Indicates a condition, operating procedure or practice, which is
essential to highlight.
2.2 - Symbols
The following symbols will appear within the warning triangles to alert the user to the specic type of danger
or hazard.
!
!
!
!
TI2000-009 Transformer 3
2.3 – Hazards
WARNING SHOCK HAZARD POTENTIAL
WARNING SHOCK HAZARD POTENTIAL
Severe injury or death from electrical shock can occur when damp electrical plugs are connected to the
TI2000-009. Make sure the electrical outlet is switched off before making any connections. Failure to
use proper grounding can cause potential shock hazard!
Severe injury or death from electrical shock will occur if either the user
or the TI2000-009 is wet while operating the unit with the 480-208
VAC power source attached. Be sure to disconnect power from the
source if the TI2000-009 has come into contact with water.
2.5 – Extreme Environments
CAUTION UNIT DAMAGE POTENTIAL
The TI2000-009 is equipped with a charger temperature switch that automatically disables AC and
charging functions when the internal temperature reaches above 150°F (65°C). This protects the unit
from overheating and damage. If the unit shuts down, move the unit into a cooler climate such as shade
or air conditioning when possible. Perform a full function test prior to use after the unit has been allowed
to cool.
NOTE: This Transformer is for Indoor use only.
2Safety Review
2.4 – Important Safety Precautions
WARNING FIRE/EXPLOSION HAZARD POTENTIAL
Severe injury or death from re or explosion can occur if electrical sparks are produced near fuel vapors.
To prevent this, make sure electrical outlets are switched to “OFF” position before connecting electrical
plugs. For added safety, this unit shall not be operated during any aircraft fuel handling operation.
!
!
TI2000-009 Transformer
4
Section 3 – Unit Specications
3.1 – General Specications
Electrical
Input Power:
480 VAC / 30 Amps•
3 ø•
60Hz•
15 KVA•
30 Amps Max.•
Class 220°C•
150°C Temperature Rise•
Output: Power
208 VAC•
3 ø•
60Hz•
15 KVA•
70 Amps Max.•
Size:
25.8” long x 19.25” wide x 24.66” high•
655.5mm x 489mm x 626.3mm
Weight
265 lbs (120.2 kg)•
Delta
Wye
3.2 Physical Dimensions
* All dimensions are in inches [millimeters]
SIDE VIEW
FRONT VIEW
TOP VIEW
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
A A
B B
C C
D D
E E
F F
24.89 [632.2]
20.30 [515.6]
26.24[666.6]
22.90[581.7]
14.88[377.9]
9.39 [238.5]
9.03 [229.4]
Front View
Side View Top View
SIDE VIEW
FRONT VIEW
TOP VIEW
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
A A
B B
C C
D D
E E
F F
24.89 [632.2]
20.30 [515.6]
26.24[666.6]
22.90[581.7]
14.88[377.9]
9.39 [238.5]
9.03 [229.4]
SIDE VIEW
FRONT VIEW
TOP VIEW
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
A A
B B
C C
D D
E E
F F
24.89 [632.2]
20.30 [515.6]
26.24[666.6]
22.90[581.7]
14.88[377.9]
9.39 [238.5]
9.03 [229.4]
TI2000-009 Transformer 5
Section 4 - Features
4.1 – Features Overview
The TI2000-009 is designed to convert 480 VAC three phase to 208 VAC three phase. The unit’s exterior
features an input receptacle, an output receptacle, and wheels for transport. The inside of the unit features
replaceable fuses.
1
2
208 Three Phase Output1.
480 Three Phase Input2.
Locking Casters3.
3
TI2000-009 Transformer
6
4Features
4.2 – 480 VAC Input
The 480 Three Phase VAC input cable is twenty feet long with a plug.
Figure 4.2.1 480 VAC Input cable location
CAUTION Unit may be damaged if incorrect AC power is applied. Check to make
sure the unit is plugged into 480 phase VAC.
!
Figure 4.2.2 480 VAC cable plugged in.
TI2000-009 Transformer 7
4
Features
4.3 – 280 VAC Output
The TI2000-009 has a 208 three phase VAC output located on the top of the unit. The output is a female
receptacle and is used for plugging in the TI4200 GPU-24, TI4400 GPU-24, TI5200 GPU-24, or TI5400 GPU-
24 male plug.
Figure 4.3.1 208 VAC Input cable location
Figure 4.3.2 208 VAC receptacle. Figure 4.3.3 208 VAC cable
plugged in.
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