Textron GREENLEE PVA0021 Bedienungsanleitung

INSTRUCTION MANUAL

Read and understand all of the instructions and

safety information in this manual before operating

or servicing this tool.

17"t17"

Hydraulic Control Valves

www.calcert.com sales@calcert.com1.800.544.2843 0

17"t17"

Greenlee / A Textron Company #PFJOH%Sr3PDLGPSE*-64"r

Safety

4BGFUZJTFTTFOUJBMJOUIFVTFBOENBJOUFOBODFPG

(SFFOMFF6UJMJUZUPPMTBOEFRVJQNFOU5IJTJOTUSVDUJPO

NBOVBMBOEBOZNBSLJOHTPOUIFUPPMQSPWJEFJOGPSNB

tion for avoiding hazards and unsafe practices related to

the use of this tool. Observe all of the safety information

provided.

Purpose of this Manual

This manual is intended to familiarize all personnel with

the safe operation and maintenance procedures for the

GPMMPXJOH(SFFOMFF6UJMJUZWBMWFT

17" 

17" 

Keep this manual available to all personnel.

Other Publications

Tool Owners/Users

4"&4UBOEBSE+)PTFBOE)PTF"TTFNCMJFT

Publication 99930323

Greenlee Utility Authorized Service Centers

4FSWJDF.BOVBM1VCMJDBUJPO

"MMTQFDJàDBUJPOTBSFOPNJOBMBOENBZDIBOHFBTEFTJHO

improvements occur. Greenlee Textron Inc. shall not be liable for

damages resulting from misapplication or misuse of its products.

KEEP THIS MANUAL

Table of Contents

Description .................................................................... 2

4BGFUZ ............................................................................ 2

1VSQPTFPGUIJT.BOVBM ................................................. 2

Other Publications......................................................... 2

*NQPSUBOU4BGFUZ*OGPSNBUJPO ..................................... 

*EFOUJàDBUJPO.................................................................. 6

4QFDJàDBUJPOT............................................................. 

)PTFTBOE'JUUJOHT ........................................................ 

)PTF$POOFDUJPOT......................................................... 

Operation....................................................................... 9

.BJOUFOBODF................................................................ 10

Troubleshooting........................................................... 11

Español........................................................................ 13

'SBOÉBJT....................................................................... 25

Deutsch ....................................................................... 

Italiano......................................................................... 49

*MMVTUSBUJPOTBOE1BSUT-JTUT .................................... 

Description

(SFFOMFF6UJMJUZ3FNPUF$POUSPM7BMWFTBSFDPNQBDU

MJHIUXFJHIUIJHIQSFTTVSFWBMWFTSBUFEGPSBNBYJNVN

PGCBSQTJPGIZESBVMJDQSFTTVSF5IFZ

are intended to provide control for hydraulic tools that

PQFSBUFPO0QFO$FOUFSIZESBVMJDTZTUFNT

5IF17"JTGPSTJOHMFBDUJOHUPPMTBOEGFBUVSFTB

DPVQMFS5IF17"JTGPSEPVCMFBDUJOHUPPMT

BOEIBTDPVQMFST

5IFTFGPVSXBZWBMWFTIBWFUISFFPQFSBUJOHQPTJUJPOT

"EWBODF/FVUSBMBOE3FUSBDU"TQFDJBMIPMEGFBUVSF

MPDLTUIFUPPMJOJUTTUSPLFXIFOUIFMFWFSJTJOUIF

neutral position.

5PSFEVDFPQFSBUPSGBUJHVFUIFZGFBUVSFBOBVUPNBUJD

TQSJOHSFUVSOFEMFWFS5IJTQSPWJEFTBVUPNBUJDTIVUPGG

and returns the valve to neutral when the hydraulic sys

UFNTPQFSBUJOHQSFTTVSFJTBDIJFWFEPSXIFOUIFUPPMJT

BUUIFFOEPGJUTTUSPLF

'PSPQFSBUPSTBGFUZ(SFFOMFF6UJMJUZSFNPUFDPOUSPM

valves include a ground dump relief valve in the valve

return circuit. This relief valve will automatically open

if the return couplers are not connected properly. The

ground dump relief pressure for each model is listed in

VOEFS4QFDJàDBUJPOT

*OBEEJUJPOUIF17"IBTBOJOUFSOBMSFMJFGWBMWF

that limits the tool retract pressure. This feature pro

UFDUTUPPMTUIBUDBOOPUXJUITUBOEBSFUVSOTJEFQSFTTVSF

HSFBUFSUIBO

r CBSQTJ

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17"t17"

Greenlee / A Textron Company #PFJOH%Sr3PDLGPSE*-64"r

IMPORTANT SAFETY INFORMATION

SAFETY

ALERT

SYMBOL

This symbol is used to call your attention to hazards

or unsafe practices which could result in an injury or

QSPQFSUZEBNBHF5IFTJHOBMXPSEEFàOFECFMPX

indicates the severity of the hazard. The message

after the signal word provides information for pre

venting or avoiding the hazard.

*NNFEJBUFIB[BSETXIJDIJGOPUBWPJEFE8*--SFTVMU

in severe injury or death.

)B[BSETXIJDIJGOPUBWPJEFE$06-%SFTVMUJO

severe injury or death.

)B[BSETPSVOTBGFQSBDUJDFTXIJDIJGOPUBWPJEFE

.":SFTVMUJOJOKVSZPSQSPQFSUZEBNBHF

Read and understand all of the

instructions and safety information

in this manual before operating or

servicing this tool.

'BJMVSFUPPCTFSWFUIJTXBSOJOH

could result in severe injury or death.

&MFDUSJDTIPDLIB[BSE

5IJTUPPMJTOPUJOTVMBUFE8IFO

using this unit near energized

FMFDUSJDBMMJOFTVTFPOMZDFSUJàFE

OPODPOEVDUJWFIPTFTBOEQSPQFS

QFSTPOBMQSPUFDUJWFFRVJQNFOU

'BJMVSFUPPCTFSWFUIJTXBSOJOH

could result in severe injury or death.

4LJOJOKFDUJPOIB[BSE

r %POPUVTFIBOETUPDIFDLGPS

MFBLT

rDo not hold hose or couplers

while

the hydraulic system is

pressurized.

rDepressurize the hydraulic system

before servicing.

Oil under pressure easily punctures

TLJODBVTJOHTFSJPVTJOKVSZHBO

grene or death. If you are injured by

FTDBQJOHPJMTFFLNFEJDBMBUUFOUJPO

immediately.

8FBSFZFQSPUFDUJPOXIFOPQFSBUJOH

or servicing this tool.

'BJMVSFUPXFBSFZFQSPUFDUJPODPVME

result in serious eye injury from

ying debris or hydraulic oil.

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17"t17"

Greenlee / A Textron Company #PFJOH%Sr3PDLGPSE*-64"r

6TFIPTFTàUUJOHTBOEPUIFSDPNQPOFOUTSBUFE

GPSCBSQTJ"OVOEFSSBUFEDPNQPOFOU

may fail under pressure.

'BJMVSFUPPCTFSWFUIJTXBSOJOHDPVMESFTVMUJOTFWFSF

injury or death.

Valve and other components may be

IPUEVSJOHBOEBGUFSPQFSBUJPO"MMPX

UPDPPMCFGPSFIBOEMJOHPSIBOEMF

XJUIIFBUSFTJTUBOUHMPWFT

'BJMVSFUPPCTFSWFUIJTXBSOJOH

could result in severe injury.

8FBSHMPWFTXIFOVTJOHUIJTUPPM

'BJMVSFUPPCTFSWFUIJTXBSOJOH

could result in serious injury.

%POPUFYDFFEUIFNBYJNVNIZESBVMJDáPXQSFT

TVSFSFMJFGPSCBDLQSFTTVSFMJTUFEJOUIFTQFDJàDB

tions section of this manual.

'BJMVSFUPPCTFSWFUIJTXBSOJOHDPVMESFTVMUJOTFWFSF

injury or death.

%POPUEJTDPOOFDUWBMWFIPTFTPSàUUJOHTXIJMFUIF

power source is running or if the hydraulic uid is

IPU)PUIZESBVMJDáVJEDBODBVTFTFSJPVTCVSOT

Do not reverse hydraulic ow. Operation with

hydraulic ow reversed can cause tool malfunction.

$POOFDUUIFQSFTTVSFTVQQMZIPTFBOEUBOLSFUVSO

hose to the proper ports.

%POPUDIBOHFBDDFTTPSJFTJOTQFDUBEKVTUPS

clean valve when it is connected to a power source.

"DDJEFOUBMTUBSUVQDBOSFTVMUJOTFSJPVTJOKVSZ

'BJMVSFUPPCTFSWFUIJTXBSOJOHDPVMESFTVMUJOTFWFSF

injury or death.

IMPORTANT SAFETY INFORMATION

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17"t17"

Greenlee / A Textron Company #PFJOH%Sr3PDLGPSE*-64"r

IMPORTANT SAFETY INFORMATION

)ZESBVMJDPJMDBODBVTFTLJOJSSJUBUJPO

r )BOEMFUIFWBMWFBOEIPTFTXJUIDBSFUPQSFWFOU

TLJODPOUBDUXJUIIZESBVMJDPJM

r *ODBTFPGBDDJEFOUBMTLJODPOUBDUXJUIIZESBVMJD

PJMXBTIUIFBGGFDUFEBSFBJNNFEJBUFMZUPSFNPWF

the oil.

'BJMVSFUPPCTFSWFUIFTFQSFDBVUJPOTNBZSFTVMUJO

injury.

rInspect the hydraulic hoses and couplings every

PQFSBUJOHEBZ3FQBJSPSSFQMBDFJGMFBLBHFDSBDL

JOHXFBSPSEBNBHFJTFWJEFOU%BNBHFEIPTFT

PSDPVQMJOHTDBOGBJMSFTVMUJOHJOJOKVSZPSQSPQFSUZ

damage.

r .BLFTVSFBMMCZTUBOEFSTBSFBXBZGSPNUIFXPSL

BSFBXIFOIBOEMJOHTUBSUJOHBOEPQFSBUJOHUIF

UPPM/FBSCZQFSTPOOFMDBOCFJOKVSFECZáZJOH

debris or by ying parts in the event of a tool

malfunction.

6TFUIFWBMWFGPSNBOVGBDUVSFSTJOUFOEFEQVSQPTF

POMZ6TFPUIFSUIBOUIBUXIJDIJTJOTUSVDUFEJOUIJT

manual can result in injury or property damage.

%POPUVTFUIJTWBMWFUPPQFSBUFBIZESBVMJDKBDL

The valve is not intended for this use.

&NFSHFODZTUPQQSPDFEVSF

1. Release the lever.

 4IVUPGGUIFIZESBVMJDQPXFSTPVSDF

Procedure for connecting or disconnecting hydraulic

IPTFTàUUJOHTPSDPNQPOFOUT

 4FUUIF17"WBMWFUPUIFOFVUSBMQPTJUJPO

 .PWFUIFáPXMFWFSPOUIFQPXFSTPVSDFUPUIF

0''QPTJUJPO

 4UPQUIFIZESBVMJDQPXFSTPVSDF

 'PMMPXUIFTFRVFODFVOEFS)PTF$POOFDUJPOT

to prevent pressure buildup. In case some

QSFTTVSFIBTCVJMUVQMPPTFOIPTFTàUUJOHTPS

components slowly.

Note: Keep all decals clean and legible, and replace

when necessary.

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17"t17"

Greenlee / A Textron Company #PFJOH%Sr3PDLGPSE*-64"r

Identiﬁcation

 5BOL1PSU

2. Pressure Port

 1SFTTVSF$PVQMFS

 3FUVSO$PVQMFS

5. Plug

 -FWFS

PVA0021

PVA0022

SUPPLY

SIDE TOOL

SIDE

Speciﬁcations

PVA0021

Type of Valve .................................................4JOHMF"DUJOH

5ZQFPG)ZESBVMJD4ZTUFN............................. 0QFO$FOUFS

5PPM$POOFDUJPO.................m'FNBMF2VJDL$PVQMFS

1PXFS4PVSDF$POOFDUJPO

Pressure...................................................... m/15

5BOL ............................................................ m/15

Ground Dump

3FMJFG7BMWF4FUUJOH......... mCBSmQTJ

3FUVSO3FMJFG7BMWF4FUUJOH .......................................... /"

1SFTTVSF3FMJFG7BMWF4FUUJOH............. CBSQTJ

-FOHUI ..........................................................NN

8JEUI............................................................NN

)FJHIU...........................................................NN

8FJHIU.BTT .............................................. LHMC

PVA0022

Type of Valve ...............................................%PVCMF"DUJOH

5ZQFPG)ZESBVMJD4ZTUFN............................. 0QFO$FOUFS

5PPM$POOFDUJPO

Pressure........................m/14.'FNBMF$PVQMFS

Return ...............................m/14..BMF$PVQMFS

1PXFS4PVSDF$POOFDUJPO

Pressure...................................................... m/15

5BOL ............................................................ m/15

Ground Dump

3FMJFG7BMWF4FUUJOH........ mCBSmQTJ

3FUVSO3FMJFG7BMWF4FUUJOH ................... CBSQTJ

1SFTTVSF3FMJFG7BMWF4FUUJOH............. CBSQTJ

-FOHUI ..........................................................NN

8JEUI............................................................NN

)FJHIU...........................................................NN

8FJHIU.BTT ................................................ LHMC

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17"t17"

Greenlee / A Textron Company #PFJOH%Sr3PDLGPSE*-64"r



Speciﬁcations DPOUE

Hydraulic Power Source

Do not exceed the following hydraulic power source

NBYJNVNT

r )ZESBVMJDáPX4FFUIFQSPEVDUTQFDJàDBUJPOT

r 1SFTTVSFSFMJFGCBSQTJ

r #BDLQSFTTVSFCBSQTJ

'BJMVSFUPPCTFSWFUIJTXBSOJOHDPVMESFTVMUJOTFWFSF

injury or death.

5ZQFPG)ZESBVMJD4ZTUFN............................. 0QFO$FOUFS

'JMUSBUJPO ............................................. .JDSPOOPNJOBM

1SFTTVSF3FMJFG4FUUJOH.......................... CBSQTJ

#BDL1SFTTVSF.BYJNVN.................... CBSQTJ

 CBSQTJJTUIFNBYJNVNBHSFFETUBOEBSECBDLQSFTTVSF

GPSUIF)5.")ZESBVMJD5PPM.BOVGBDUVSFST"TTPDJBUJPO

(SFFOMFF6UJMJUZUPPMTXJMMPQFSBUFTBUJTGBDUPSJMZBUUIJTTUBOEBSE

 .BYJNVNIZESBVMJDáVJEUFNQFSBUVSFNVTUOPU

FYDFFE$'"TVGàDJFOUPJMDPPMJOH

capacity is needed to limit the hydraulic uid

temperature.

 )ZESBVMJDáPXNVTUOPUFYDFFEMNJOHQN

Install a ow meter in the return line to measure to

rate of hydraulic ow before using the tool.

3. Pressure relief valve setting must not exceed

øCBSQTJBUZPVSUPPMTNBYJNVNáPX

-PDBUFUIFQSFTTVSFSFMJFGWBMWFJOUIFTVQQMZDJSDVJU

to limit excessive hydraulic pressure to the tool.

Recommended Hydraulic Fluids

6TFBOZOPOEFUFSHFOUQFUSPMFVNCBTFEIZESBVMJD

áVJEXIJDINFFUTUIFGPMMPXJOHTQFDJàDBUJPOTPS)5."

TQFDJàDBUJPOT

464!

$' ...............................................140 to 225

$' ............................................ 40 minimum

'MBTI1PJOU .................................$'NJOJNVN

Pour Point ...................................$'NJOJNVN

POWER

SOURCE

2,000 PSI

FLOW

ON/OFF

VALVE

MEDIUM

PRESSURE

HOSES

INTENSIFIER

4,000-

10,000 PSI

VALVE

HIGH

PRESSURE

PUMP

4,000-

10,000 PSI

FLOW

ON/OFF

VALVE

SYMBOL FOR

DISCONNECT COUPLER

TOOL

REMOTE

COUPLING

HIGH

PRESSURE

HOSES

TOOL

DIRECT

COUPLING

SINGLE

ACTING

OUT

HIGH

PRESSURE

HOSES OUT

DIRECT CONNECT

DOUBLE ACTING

Hydraulic Schematic

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17"t17"

Greenlee / A Textron Company #PFJOH%Sr3PDLGPSE*-64"r



Hoses and Fittings

Installation and Maintenance

4FFQVCMJDBUJPO4"&+

)PTFBOE)PTF"TTFNCMJFT

Replacement

3FGFSUPB(SFFOMFF6UJMJUZDBUBMPHPSCVMMFUJO

GPSBDPNQMFUFTFMFDUJPOPGIPTFTBOEàUUJOHT

Hose Connections

Connecting Hoses

 .PWFUIFáPXMFWFSPOUIFQPXFSTPVSDFUPUIF0''

position.

 4UPQUIFIZESBVMJDQPXFSTPVSDF

 $POOFDUUIFIPTFTJOUIFPSEFSTIPXO

Disconnecting Hoses

 .PWFUIFáPXMFWFSPOUIFQPXFSTPVSDFUPUIF0''

position.

 4UPQUIFIZESBVMJDQPXFSTPVSDF

3. Disconnect the hoses in the order shown.

4. Install dust caps.

Note: Return (tank) hose connection should always be

connected before supply (pressure) hose connection to

prevent pressure buildup inside the unit.

PVA0021

PVA0022

Power Source

(138 bar or 2000 psi max.)

Power Source

(138 bar or 2000 psi max.)

Intensiﬁer

(700 bar or 10,000 psi max.)

Intensiﬁer

(700 bar or 10,000 psi max.)

Single-Acting Tool

Double-Acting Tool

PVA0021

$POOFDUJPO4FRVFODF mmmm

%JTDPOOFDUJPO4FRVFODF mmmm

1QSFTTVSFPSTVQQMZ

5UBOLPSSFUVSO

PVA0022

$POOFDUJPO4FRVFODF mmmmm

%JTDPOOFDUJPO4FRVFODF mmmmm

1QSFTTVSFPSTVQQMZ

5UBOLPSSFUVSO

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17"t17"

Greenlee / A Textron Company #PFJOH%Sr3PDLGPSE*-64"r

Operation

&MFDUSJDTIPDLIB[BSE

5IJTUPPMJTOPUJOTVMBUFE8IFO

using this unit near energized

FMFDUSJDBMMJOFTVTFPOMZDFSUJàFE

OPODPOEVDUJWFIPTFTBOEQSPQFS

QFSTPOBMQSPUFDUJWFFRVJQNFOU

'BJMVSFUPPCTFSWFUIJTXBSOJOH

could result in severe injury or death.

4LJOJOKFDUJPOIB[BSE

r %POPUVTFIBOETUPDIFDLGPS

MFBLT

rDo not hold hose or couplers

while

the hydraulic system is

pressurized.

rDepressurize the hydraulic system

before servicing.

Oil under pressure easily punctures

TLJODBVTJOHTFSJPVTJOKVSZHBO

grene or death. If you are injured by

FTDBQJOHPJMTFFLNFEJDBMBUUFOUJPO

immediately.

8FBSFZFQSPUFDUJPOXIFOPQFSBUJOH

or servicing this tool.

'BJMVSFUPXFBSFZFQSPUFDUJPODPVME

result in serious eye injury from

ying debris or hydraulic oil.

6TFIPTFTàUUJOHTBOEPUIFSDPNQPOFOUTSBUFE

GPSCBSQTJ"OVOEFSSBUFEDPNQPOFOU

may fail under pressure.

'BJMVSFUPPCTFSWFUIJTXBSOJOHDPVMESFTVMUJOTFWFSF

injury or death.

Valve and other components may be

IPUEVSJOHBOEBGUFSPQFSBUJPO"MMPX

UPDPPMCFGPSFIBOEMJOHPSIBOEMF

XJUIIFBUSFTJTUBOUHMPWFT

'BJMVSFUPPCTFSWFUIJTXBSOJOH

could result in severe injury.

Note: Maintain proper footing and balance while using

the tool. Do not over-reach. Unsuitable footing and

balance may not allow counteracting normal or unex-

pected movement of the tool.

 4UBSUUIFQPXFSTPVSDF

Note: Allow the power source to run for a few

minutes to warm the hydraulic ﬂuid.

2. Position the tool in the appropriate location or

position.

 5PTUBSUUIFUPPMQSFTTUIFMFWFSUP"%7"/$&

Notes:

rWhen the hydraulic pressure reaches 207 bar to

276 bar (3000 psi to 4000 psi), you may release

the lever and it will stay in the ADVANCE position.

The tool will continue to advance until the intensi-

ﬁer reaches 700 bar (10,000 psi).

rYou may stop the tool at any time by pressing the

lever to NEUTRAL.

 5PSFUSBDUUIFUPPMQSFTTUIFMFWFSUP3&53"$5

 8IFOUIFUPPMJTOPUJOVTFTUPQUIFQPXFSTPVSDF

to reduce heat and wear on tool components.

www.calcert.com sales@calcert.com1.800.544.2843 0

17"t17"

Greenlee / A Textron Company #PFJOH%Sr3PDLGPSE*-64"r

Maintenance

8FBSFZFQSPUFDUJPOXIFOPQFSBUJOH

or servicing this tool.

'BJMVSFUPXFBSFZFQSPUFDUJPODPVME

result in serious eye injury from

ying debris or hydraulic oil.

%POPUDIBOHFBDDFTTPSJFTJOTQFDUBEKVTUPS

clean valve when it is connected to a power source.

"DDJEFOUBMTUBSUVQDBOSFTVMUJOTFSJPVTJOKVSZ

'BJMVSFUPPCTFSWFUIJTXBSOJOHDPVMESFTVMUJOTFWFSF

injury or death.

6TFUIJTNBJOUFOBODFTDIFEVMFUPNBYJNJ[FUIFUPPMT

service life.

Notes: Keep decals clean and legible. Replace when

necessary — see the decals in the Parts List.

When disposing of any components (hydraulic hoses,

hydraulic ﬂuid, worn parts, etc.), do so in accordance

with federal, state and local laws or ordinances.

Daily

 8JQFBMMUPPMTVSGBDFTDMFBO

 *OTQFDUUIFIZESBVMJDIPTFTBOEàUUJOHTGPSTJHOT

PGMFBLTDSBDLTXFBSPSEBNBHF3FQMBDFJG

necessary.

3. Install dust caps when the tool is disconnected.

Monthly

1. Perform a thorough inspection of the hydrau

MJDIPTFTBOEàUUJOHTBTJOTUSVDUFEJOQVCMJDBUJPO

4"&+)PTFBOE)PTF"TTFNCMJFT

 $IFDLUIFQSFTTVSFUPUIFUPPMCZJOTUBMMJOHBOJOMJOF

QSFTTVSFHBVHFSBUFEGPSCBSøQTJ

between the valve and the tool.

Annually

*GSFRVJSFECZZPVSPSHBOJ[BUJPOIBWFUIFUPPMJOTQFDUFE

CZBOBVUIPSJ[FE(SFFOMFF6UJMJUZTFSWJDFDFOUFS

www.calcert.com sales@calcert.com1.800.544.2843 0

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