Textron Ransomes Pathway 1200 Leitfaden

RANSOMES

Safety and Operation Manual

Manuel de Securite & de Fonctionnement

Veiligheids & Bedienings handleiding

Sicherheits und Bedienungs anleitung

Manuale d’istruzioni per I’uso e la Sicurezza

RANSOMES

AVVERTENZA: Questa macchina può causare gravi infortuni

se viene utilizzata in modo errato. Prima di accingersi ad

approntare, usare, mettere a punto o eseguire la

manutenzione di questa macchina, coloro che la utilizzano

ed i responsabili della manutenzione devono essere

addestratiall’impiegodellamacchina,devonoessereinformati

dei pericoli, e devono leggere l’intero manuale.

Part No. 24292G (rev.0)(RJ 100 111999)

FNL DI

WARNHINWEIS:WenndieseMaschinenicht ordnungsgemäß

verwendet wird, können ernsthafte Verletzungen verursacht

werden. Personen, die diese Maschine verwenden und

warten, müssen in ihrer richtigen Verwendung ausgebildet

sein, auf die Gefahren aufmerksam gemacht worden sein

und die Anleitung ganz gelesen haben, bevor sie versuchen,

die Maschine aufzustellen, zu bedienen, einzustellen oder

zu warten.

WAARSCHUWING: Bij verkeerd gebruik kan deze machine

ernstig lichamelijk letsel veroorzaken. Degenen die de ma-

chine gebruiken en onderhouden moeten worden getraind

in het juiste gebruik ervan, worden gewaarschuwd voor de

gevaren ervan en behoren de volledige handleiding

aandachtig te lezen alvorens de machine bedrijfs-klaar te

maken, te bedienen, af te stellen en/of te onderhouden.

AVERTISSEMENT : Risque de blessures graves en cas

d’utilisation incorrecte de la machine. Les opérateurs et le

personnel d’entretien doivent être formés et conscients des

dangers encourus. Ils doivent lire avec attention le manuel

avant d’essayer de monter, d’utiliser, de régler ou maintenir

lamachine.

WARNING: If incorrectly used this machine can cause se-

vereinjury. Those who use and maintain this machine should

be trained in its proper use, warned of its dangers and should

read the entire manual before attempting to set up, operate,

adjust or service the machine.

Ransomes Pathway 1200

Series:WE-Enginetype:KubotaD722

ProductCode:LHAJ001

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RANSOMES PATHWAY 1200

SAFETY AND OPERATORS MANUAL

1CONTENTS

Contents

2INTRODUCTION .................................................................................................... 2

2.1 IMPORTANT........................................................................................................... 2

2.2 PRODUCT IDENTIFICATION................................................................................. 2

3SAFETY INSTRUCTIONS...................................................................................... 3

3.1 OPERATING INSTRUCTIONS ............................................................................... 3

3.2 SAFETY SIGNS ..................................................................................................... 3

3.3 STARTING THE ENGINE ....................................................................................... 3

3.4 DRIVING THE MACHINE ....................................................................................... 3

3.5 TRANSPORTING ................................................................................................... 3

3.6 LEAVING THE DRIVING POSITION ...................................................................... 4

3.7 SLOPES ................................................................................................................. 4

3.8 BLOCKAGES IN SUCTION ................................................................................... 4

3.9 ADJUSTMENTS, LUBRICATION AND MAINTENANCE ....................................... 4

4SPECIFICATIONS .................................................................................................. 6

4.1 ENGINE SPECIFICATION...................................................................................... 6

4.2 TRANSMISSION .................................................................................................... 6

4.3 FUEL ...................................................................................................................... 6

4.4 MACHINE SPECIFICATION ................................................................................... 6

4.5 BRUSH UNIT DRIVE.............................................................................................. 6

4.6 SIDE BRUSHES..................................................................................................... 6

4.7 SPEEDS ................................................................................................................. 6

4.8 TYRES ................................................................................................................... 6

4.9 WATER SYSTEM ................................................................................................... 6

4.10 DUST CONTROL ................................................................................................... 6

4.11 HYDRAULIC TANK ................................................................................................ 6

4.12 ELECTRICAL ......................................................................................................... 6

4.13 FILTRATION SYSTEM ........................................................................................... 6

4.14 WANDERHOSE...................................................................................................... 6

4.15 OPTIONS ............................................................................................................... 6

4.16 CONFORMITY CERTIFICATES ............................................................................. 7

4.17 VIBRATION LEVEL................................................................................................ 8

4.18 SLOPES ................................................................................................................. 8

4.19 RECOMMENDED LUBRICANTS ........................................................................... 8

4.20 SWEEPING PERFORMANCE................................................................................ 8

4.21 SWEEPING PERFORMANCE (AREA) ................................................................. 8

4.22 DIMENSIONS ......................................................................................................... 8

5DECALS ................................................................................................................. 9

5.1 SAFETY DECALS .................................................................................................. 9

5.2 INSTRUMENT PANEL ........................................................................................... 9

5.3 INSTRUCTION DECALS....................................................................................... 10

6CONTROLS .......................................................................................................... 11

6.1 STARTER SWITCH ............................................................................................... 11

6.2 THROTTLE CONTROL LEVER ............................................................................ 11

6.3 OPERATOR PRESENCE CONTROL.................................................................... 11

6.4 PARKING BRAKE ................................................................................................. 11

6.5 BRUSHES LIFT AND LOWER LEVER ................................................................. 11

6.6 TRANSPORT LATCHES ....................................................................................... 11

7OPERATION.......................................................................................................... 12

7.1 DAILY INSPECTION ............................................................................................. 12

7.2 OPERATOR PRESENCE AND SAFETY INTERLOCK SYSTEM.......................... 13

7.3 OPERATING PROCEDURE .................................................................................. 14

7.4 BEFORE OPERATING THE MACHINE ................................................................ 15

7.5 STARTING THE ENGINE ...................................................................................... 15

7.6 TO STOP THE ENGINE ........................................................................................ 15

7.7 OPERATING THE MACHINE ................................................................................ 15

7.8 TO REVERSE........................................................................................................ 16

7.9 TO SLOW DOWN OR STOP THE MACHINE ....................................................... 16

7.10 PARKING THE MACHINE ..................................................................................... 16

7.11 PUSHING THE MACHINE WITH THE ENGINE STOPPED .................................. 16

8ADJUSTMENTS.................................................................................................... 17

8.1 BEFORE MAKING ANY ADJUSTMENTS ............................................................ 17

8.2 MAIN SUCTION HEAD ......................................................................................... 17

8.3 BRUSHES ............................................................................................................. 17

8.4 WATER SPRAY ..................................................................................................... 17

8.5 WATER PRESSURE LANCE .............................................................................. 17

8.6 FITTING OF THE COLLECTION BAG.................................................................. 18

8.7 REMOVAL OF THE COLLECTION BAG .............................................................. 18

9MAINTENANCE .................................................................................................... 19

9.1 DAILY CHECKS (Every 8 working hours) ........................................................... 20

9.2 MACHINE Weekly: (Every 40 working hours) .................................................... 21

10 GUARANTEE / SALES & SERVICE ..................................................................... 22

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SAFETY AND OPERATORS MANUAL

2INTRODUCTION

2.2 PRODUCT IDENTIFICATION

2.1 IMPORTANT

IMPORTANT: This is a precision machine and the service obtained from it depends on the way it is operated

and maintained.

This SAFETY AND OPERATORS MANUAL should be regarded as part of the machine. Suppliers of both new

and second-hand machines are advised to retain documentary evidence that this manual was provided with

the machine.

This machine is designed solely for use in customary sweeping operations. Use in any other way is

considered as contrary to the intended use. Compliance with and strict adherence to the conditions of

operation, service and repair as specified by the manufacturer, also constitute essential elements of the

intended use.

Before attempting to operate this machine, ALL operators MUST read through this manual and make

themselves thoroughly conversant with Safety Instructions, controls, lubrication and maintenance.

Accident prevention regulations, all other generally recognized regulations on safety and occupational

medicine, and all road traffic regulations shall be observed at all times. Before operators are permitted to

use this machine, ensure that they meet the local motor vehicle driver’s license regulations.

Any arbitrary modifications carried out on this machine may relieve the manufacturer of liability for any

resulting damage or injury.

NAME PLATE

TUV PLATE

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RANSOMES PATHWAY 1200

SAFETY AND OPERATORS MANUAL

3SAFETY INSTRUCTIONS

This safety symbol indicates important safety

messages in this manual. When you see this

symbol, be alert to the possibility of injury, carefully

read the message that follows, and inform other

operators.

3.1 OPERATING INSTRUCTIONS

•Ensure that the instructions in this book

are read and fully understood.

•No person should be allowed to operate

this machine unless they are fully

acquainted with all the controls and the

safety procedures.

•Never allow children or people unfamiliar

with these instructions to use this

machine. Local regulations may restrict

the age of the operator.

3.2 SAFETY SIGNS

•It is essential all safety labels are kept

legible, if they are missing or illegible they

must be replaced. If any part of the

machine is replaced and it originally

carried a safety label, a new label must be

affixed to the replacement part. New

safety labels are obtainable from

Ransomes dealers.

3.3 STARTING THE ENGINE

•Before starting the engine check that the

brakes are applied, drives are in neutral,

guards are in position and intact, and

bystanders are clear of the machine.

•Do not run the engine in a building without

adequate ventilation.

3.4 DRIVING THE MACHINE

•Before moving the machine, check to

ensure that all parts are in good working

order, paying particular attention to

brakes, tyres, and the brushes.

•Replace faulty silencers, sweep only in

daylight or good artificial light

•Always observe the Highway Code both

on and off the roads. Keep alert and

aware at all times. Watch out for traffic

when crossing or near roadways.

•Stop the brushes rotating and lift them

before crossing surfaces other than the

area to be swept.

•Remember that some people are deaf

or blind and that children and animals

can be unpredictable.

•Keep travelling speeds low enough for

an emergency stop to be effective and

safe at all times, in any conditions.

•Remove or avoid obstructions in the

area to be swept, thus reducing the

possibility of injury to yourself and/or

bystanders.

•When reversing, take special care to

ensure that the area behind is clear of

obstructions and/or bystanders. DO

NOT carry passengers.

•Keep in mind that the operator or user is

responsible for accidents or hazards

occurring to other people or their

property.

•While sweeping, always wear

substantial footwear and long trousers.

Do not operate the equipment when

barefoot or wearing open sandals.

•Check the collection bags at regular

intervals. After striking a foreign object,

Inspect the sweeper for damage and

make repairs before restarting and

operating the equipment.

•If the machine starts to vibrate

abnormally, check immediately.

3.5 TRANSPORTING

•Ensure that the brushes are securely

fastened in the transport position. Do

not transport with brushes rotating.

•Drive the machine with due

consideration of road and surface

conditions, inclines and local

undulations.

•Sudden acceleration can cause the

machine to become uncontrollable and

in effect be a safety hazard.

GB-4

RANSOMES PATHWAY 1200

SAFETY AND OPERATORS MANUAL

3SAFETY INSTRUCTIONS

3.6 LEAVING THE DRIVING POSITION

•Park the machine on level ground.

•Before leaving the driving position, stop

the engine and make sure all moving

parts are stationary. Apply brakes and

disengage all drives. Remove the starter

key.

3.7 SLOPES

TAKE EXTRA CARE WHEN WORKING ON

SLOPES

•Local undulations and sinkage will change

the general slope. Avoid ground

conditions which can cause the machine

to slide.

•Keep machine speeds low on slopes and

during tight turns.

•Sudden acceleration can cause the

machine to become uncontrollable and in

effect be a safety hazard. Remember

there is no such thing as a “safe” slope.

•Travel on slopes requires particular care.

DO NOT USE ON SLOPES GREATER THAN 15°

3.8 BLOCKAGES IN SUCTION

•Stop the engine and make sure all moving

parts are stationary.

•Apply brakes and disengage all drives.

•Release blockages with care.

3.9 ADJUSTMENTS, LUBRICATION AND

MAINTENANCE

•Stop the engine and make sure all moving

parts are stationary.

•Apply brakes and disengage all drives.

•Read all the appropriate servicing

instructions.

•Use only the replacement parts supplied

by the original manufacturer.

•To reduce the fire hazard, keep the

engine, silencer and battery

compartments free of paper, leaves or

excessive grease.

•Replace worn or damaged parts for

safety.

•When working underneath lifted parts or

machines, make sure adequate support Is

provided.

•Do not dismantle the machine without

releasing or restraining forces which can

cause parts to move suddenly.

•Do not alter engine speed above

maximum quoted in Engine Specification.

Do not change the engine governor

settings or overspeed the engine.

Operating the engine at excessive speed

may increase the hazard of personal

injury.

•When refuelling, STOP THE ENGINE,

DO NOT SMOKE. Add fuel before

starting the engine, never add fuel while

the engine is running.

•Use a funnel when pouring fuel from a

can into the tank.

•Do not fill the fuel tank beyond the bottom

of the filler neck.

•Replace all fuel tank and container caps

securely.

•Store fuel in containers specifically

designed for this purpose.

•Refuel outdoors only and do not smoke

while refuelling.

•If fuel is spilled, do not attempt to start the

engine but move the machine away from

the area of spillage and avoid creating

any source of ignition until fuel vapours

have dissipated.

•Allow the engine to cool before storing in

any enclosure.

•Never store the equipment with fuel in the

tank inside a building where fumes may

reach an open flame or spark.

•If the fuel tank has to be drained, this

should be done outdoors.

•Do not spill fuel onto hot components.

•When servicing batteries, DO NOT

SMOKE, and keep naked lights away.

•Do not place any metal objects across the

terminals.

GB-5

RANSOMES PATHWAY 1200

SAFETY AND OPERATORS MANUAL

Hydraulic Fluid escaping under pressure

can penetrate skin and do serious

damage. Immediate medical assistance

must be sought.

WARNING

Batteries produce explosive gases and

contain corrosive acid and supply levels

of electrical current high enough to cause

burns.

WARNING

DO NOT USE ON SLOPES GREATER THAN 15°

WARNING

3SAFETY INSTRUCTIONS

DANGER - Indicates an imminently hazardous

situation which, if not avoided, WILL result in death

or serious injury.

WARNING - Indicates a potentially hazardous

situation which, if not avoided, COULD result in

death or serious injury.

CAUTION - Indicates a potentially hazardous

situation which, if not avoided, MAY result in minor

or moderate injury and property damage. It may

also be used to alert against unsafe practices.

IMPORTANT: Transport speed is for highway

use only. Never drive at transport speed on

grass areas or uneven or unsurfaced roads or

tracks.

DISCONNECT THE BATTERY

BEFORE WORKING ON THE ELECTRICS

WARNING

GB-6

RANSOMES PATHWAY 1200

SAFETY AND OPERATORS MANUAL

4SPECIFICATIONS

4.1 ENGINE SPECIFICATION

Model: Kubota D722WE

10.5KW (14HP) @ 2600 RPM,

3 cylinder (in line) vertical Diesel engine, 4

stroke, water cooled, 719cc (43.88cu.in)

producing a net 18.8 BHP (SAE) with 12V

electric start.

Maximum Speed: 2700 ± 50 RPM

Idle Speed: 1600 ± 50 RPM

Oil Sump Capacity: 3.2 litres (5.6 Imp.pints)

(6.7 US pints)

Firing Order: 1, 2, 3.

Low emission engine fitted with control - panel oil

pressure warning, over temperature and charge

warning light. Key-start ignition incorporates engine

pre-heat system and fail safe fuel shut off valve.

4.2 TRANSMISSION

Belt driven hydrostat through transaxle, driving rear

wheels. Hydrostatic variable speed forward/reverse

transmission with hydrostatic braking and integral

parking brake.

4.3 FUEL

Fuel Tank

Capacity: 16.8 Litres (Approx.)

Fuel Type: No. 2-D Diesel fuel (ASTM

D975)

Operates on 'red' diesel fuel, contained in

polypropylene tank with in line fuel filters and LCD

fuel guage.

4.4 MACHINE SPECIFICATION

Frame construction: Main chassis of formed steel

bolted construction.

4.5 BRUSH UNIT DRIVE

Hydraulic motor drive for two front mounted

brushes. Partial raise of brushes controlled from

handlebars. Full raise available for compact

storage.

4.6 SIDE BRUSHES

Remote operated 45cm dia. variable speed

polypropelene floating side brushes with direct

hydraulic drive. Maximum swept area of 1.2m.

4.7 SPEEDS

Sweeping: 5 Km / h (3 mph)

Transport: 9 Km / h (5.5 mph)

Reverse: 5 Km / h (3 mph)

4.8 TYRES

Front - Cushion rubber castors

Rear - 18 x 4 x 6PR pnuematic

Pressures: 2 bar (30psi)

Parking brake: Disc brake on transaxle, hand

cable operated

4.9 WATER SYSTEM

Water Tank

Capacity: 61 Litres (Approx.)

Water system fitted with integral filters and panel

mounted LCD level indicator.

4.10 DUST CONTROL

Electrically pumped water mist injected into filtration

chamber and front brush dust suppression with

variable pressure control.

4.11 HYDRAULIC TANK

Capacity: 22.5 Litres (Approx.)

4.12 ELECTRICAL

Battery: 12 volt Type: Exide 093

12 volt electrcal system with 40 amp alternator and

40 amp/hour heavy duty battery; flashing beacon,

and warning beeper.

4.13 FILTRATION SYSTEM

There is an option of different flat panel filters with

high efficiency filtration. Control panel mounted filter

minder and integral cleaning system.

4.14 WANDERHOSE

2.25m x 10cm smooth bore crush resistant

wanderhose with integral handle.

4.15 OPTIONS

Pressure lance, wanderhose, sulky seat, and

working lights.

GB-7

RANSOMES PATHWAY 1200

SAFETY AND OPERATORS MANUAL

EC Declaration of Conformity

We the undersigned

Ransomes Jacobsen Limited

Central Avenue, Ransomes Europark,

Ipswich, England, IP3 9QG

Declare that the machine Described Below:

Make & Type: ................................ Ransomes Pathway 1200

Category: ....................................... Walk Behind Sweeper

Series: ........................................... WE

Engine: .......................................... Kubota

Type: ............................................. D722

Net Installed Power: ....................... 14 KW

Width: ............................................ 120 cm

Complies with the provisions of the following European directives and amendments and the regulations

transposing it into national law:

Machinery Safety Directive: ........................... 98/37/EEC

EMC Directive: ............................................ 89/336/EEC

ROPS Directive: ............................................ 86/298/EEC

Noise in the Environment Directive: ............... 2000/14/EEC

Measured Sound Power Level ........ 100,2dB(A) LWA

Guaranteed Sound Power Level: .... 105 dB(A) LWA

Conformity Assessment Procedure: Annex V

Operator Ear Noise Level: ............................. 83,7 dB(A)Leq (98/37/EEC)

Complies with the following harmonised standard or technical provisions:

Machinery Safety ........................... EN836

Hand Transmitted Vibration ............ ISO5349: 1986

Whole Body Vibration .................... ISO2631-1:1985

Keeper of Technical File, Place & Date of Declaration:

Managing Director

Ransomes Jacobsen Limited

Central Avenue, Ransomes Europark,

Ipswich, England, IP3 9QG

1st April 2003

S. Chicken

Managing Director

Certificate Number:4117947-GB (rev.1)

GB-8

RANSOMES PATHWAY 1200

SAFETY AND OPERATORS MANUAL

4.20 SWEEPING PERFORMANCE

The sweeping per metre (sweep per yard) are

dependant upon the forward speed of the machine.

4.21 SWEEPING PERFORMANCE (AREA)

0.6 ha/hr @ 5kph (1.5 acres/hr @ 3mph)

4.22 DIMENSIONS

Width of sweep: 1200

Overall width: 1200

Overall height: 1210

Overall length: 2460

Overall weight

of machine: 460Kg.

(with the fuel & water tanks full)

4SPECIFICATIONS

4.17 VIBRATION LEVEL

The machine was tested for whole body and hand/

arm vibration levels. The operator was seated in

the normal operating postion with both hands on the

steering mechanism. The engine was running and

the brushes rotating with the machine stationary.

Hand / Arm acceleration level: 1.52 m/s2

4.18 SLOPES

DO NOT USE ON SLOPES GREATER THAN 15°

The slope 15° was calculated using static stability

measurements.

4.19 RECOMMENDED LUBRICANTS

Engine oil: Should be to MIL-L-2104C or to

A.P.I. Classification SE/SF/SG

grades. [10W-30]

Hydraulic Oil: To ISO.VG.46. Shell Tellus 46

or equivalent.

Grease: Shell Darina R2, or equivilant.

TEMPERATURE OIL VISCOSITY

ABOVE 4°C (39°F) SAE30

BELOW 4°C (39°F) SAE5W-30 or 10W-30

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