The Fire Dept GD3 Bedienungsanleitung

GD3

IMPORTANT!

Gas appliances must be installed to AS/NZS 5601.1:2013 by a qualiﬁed person and in accordance with these instructions. Failure to

install the appliance correctly will void your warranty and may cause a ﬁre.

This ﬁre should not be modiﬁed under any circumstances.

Under no circumstances should any combustibles such as paper, wood or

coal be used in this ﬁre.

It is recommended that you have this ﬁre serviced annually by a qualiﬁed technician.

Warranty repairs must be carried out by a Fire Dept. authorised technician.

This ﬁre must ALWAYS terminate/ﬂue outdoors.

Young children should be supervised to ensure that they do not play with the ﬁre.

Clothing and other ﬂammable materials should never be placed near the ﬁre.

Never switch the ﬁre on without the glass in place.

Please note that parts (near the ﬂame) of this appliance, particularly the steel surrounding, glass panels to the face or the door,

become extremely hot during operation and can result in serious injury and burns if touched. It is therefore recommended that a

ﬁreguard complying with BS 8423:2002 is used in the presence of young children, the elderly or inﬁrm.

The Fire Dept. reserve the right to change all content contained herein and is subject to change without notice.

GD3 Installation Guide, Operating Instructions & Warranty

Step 1: Ensure all appliance components are correct and undamaged.

Step 2: Install plinth (if required).

Step 3: Install ﬁre into cavity

Step 4: Install ﬂue and connect to ﬁre

Step 5: Connect and test electrical supply

Step 6: Connect gas supply and commission

Step 7: Lay the ﬁrebed

How to lay River Rocks ﬁrebed

How to lay Beach Driftwood ﬁrebed

How to lay Forest Logs ﬁrebed

Step 8: Show owner how to operate appliance.

Operating Instructions.

Trouble shooting

Warranty

Information in this installation guide may be subject to change without notice.

Please ensure that you have the current version before beginning installation.

If you have any queries, please contact The Fire Dept. on 0800 888 550

The GD3 ﬁre installation process consists of 8 steps

Page

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•Before installation, conﬁrm all minimum clearances

from the outside surfaces of the ﬁre to the surrounding

enclosure are no closer than 25mm from combustible

materials and 5mm from non-combustible materials.

• The exception to these minimum clearances is the base,

which can safely sit directly upon combustible (eg. timber)

and non-combustible (eg. concrete) materials.

• If a gas supply pipe has already been run to the cavity, ensure 1000mm of 3/8 soft copper tube is available at lower side of the

cavity, as this is where the copper tube with the gas supply enters the ﬁre.

• If an electrical supply cable has already been run to the cavity (must be a minimum of 1.0mm 4 core cable), ensure cable reaches

the lower side of the cavity, as this is where it will enter the ﬁre.

• In order to access the ﬁxing slots in the base of the ﬁre, and the gas and electrical connections, it is necessary to ﬁrst remove the

glass and the burner tray.

Step 1: Unpack and ensure all components are correct and undamaged

• Firebox

• Box of ﬁrebed mediums

• Flue kit

Step 2: Install plinth (if required)

•If the ﬁre is to sit on a plinth, ensure it is capable of

supporting a 200kg load.

•There is no clearance requirement for the base of the ﬁre.

It may safely sit directly upon combustible (eg. timber)

and non-combustible (e.g. concrete) materials.

Step 3: Install ﬁre into cavity

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•Note: glass removal is best carried out by two people.

• Carefully remove glass, which is held in place by powerful magnets in each corner

• Glass removing tool is located as shown and held in place with a magnet

• Carefully lever open one side of the top of the end glass then remove the glass from the ﬁre as shown

• In one movement slide the side glass towards the open end of the ﬁre and off the ﬁxing magnets. Take care that glass doesn't fall

completely off once its free from the ﬁxing magnets then lower the top of the glass ﬁrst and pull it away from the ﬁre.

• To replace the glass repeat the removal process in reverse.

• Please note that the glass face that forms the 90º butt joint should not include the black edge banding.

Glass edge banding

No glass edge banding

• Lift glass away from ﬁre and lay ﬂat in a safe place with insulating material facing down to protect glass.

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Glass removal process

GD3 1200

This model has one

gas injector at the

right hand side of

the burner tray.

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LPG

Natural Gas

• Remove the stainless steel burner end

caps (2 x screws on each cap) at either

end of the burner tray.

• Remove the burner tray by carefully

pushing it away from the pilot and lift the

pilot end of the burner tray, lift the burner

tray up and away from the pilot in one

movement.

• Stand the burner tray on its end and lean

against a stable surface.

• Remove the stainless steel burner end caps (2 x screws on each

cap) at either end of the burner tray.

• Remove the burner tray by carefully pushing it away from the pilot

and lift the pilot end of the burner tray, lift the burner tray up and

away from the pilot in one movement.

• Stand the burner tray on its end and lean against a stable surface.

GD3 1500

This model has two

gas injectors at the

right and left hand

sides of the burner

tray.

• Remove the stainless steel burner end

caps (2 x screws on each cap) at either

end of the burner tray.

• Remove the burner tray by carefully

pushing it away from the pilot and lift the

pilot end of the burner tray, lift the burner

tray up and away from the pilot in one

movement. Ensure that the gas injector at

the left hand side is not damaged as the

burner tray is lifted out.

• Stand the burner tray on its end and lean

against a stable surface.

Burner Tray Removal Process

• Remove the stainless steel burner end caps (2 x screws on each

cap) at either end of the burner tray.

• On the left hand side gas injector, loosen and spin back the 12mm

brass nut closest to the burner tray.

LH Gas Injector

• Remove the burner tray by carefully pushing it away from the pilot

and lift the pilot end of the burner tray, lift the burner tray up and

away from the pilot in one movement.

•Stand the burner tray on its end and lean against a stable surface.

GD3 1600

This model has two

gas injectors at the

right and left hand

sides of the burner

tray.

• Remove the stainless steel burner end

caps (2 x screws on each cap) at either

end of the burner tray.

• Remove the burner tray by carefully

pushing it away from the pilot and lift the

pilot end of the burner tray, lift the burner

tray up and away from the pilot in one

movement. Ensure that the gas injector at

the left hand side is not damaged as the

burner tray is lifted out.

• Stand the burner tray on its end and lean

against a stable surface.

• Remove the stainless steel burner end caps (2 x screws on each

cap) at either end of the burner tray.

• On the left hand side gas injector, loosen and spin back the 12mm

brass nut closest to the burner tray.

LH Gas Injector

• Remove the burner tray by carefully pushing it away from the pilot

and lift the pilot end of the burner tray, lift the burner tray up and

away from the pilot in one movement.

•Stand the burner tray on its end and lean against a stable surface.

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• Slide ﬁre into position and ensure that it complies with the minimum clearances required (25mm for combustibles, 5mm for non-

combustibles) to the surrounding enclosure.

• In order to provide maximum positioning ﬂexibility, the base has four 30mm long slots.

• Mark out and drill ﬁxing holes through the 30mm slots in the base. Ensure holes are drilled in the centre of the slots to allow

maximum positioning ﬂexibility. Clear out any debris from drilling,

• Ensure the ﬁre is level and pack up corners to suit where necessary. Fix bolts/screws into ﬂoor. Check and ensure unit is level.

• If the electrician and/or gas ﬁtter is available at this stage the electrical supply and gas supply can be connected and tested/

commissioned (see steps 5 & 6).

• Replace the burner tray. The burner tray installation process depends upon the model and type of gas to be used. Refer to table

below.

GD3 1200

This model has one

gas injector at the

right hand side of

the burner tray.

LPG

Natural Gas

•Install the burner tray by carefully

lowering the end opposite from the pilot

meanwhile holding up the pilot end,

lower the burner tray down and move

towards the pilot in one movement.

•Ensure the burner tray is located

correctly into the burner bracket and the

jets are aiming into the burner tube inlet

holes.

•Replace the stainless steel burner end

caps (2 x screws on each cap) at either

end of the burner.

• Install the burner tray by carefully lowering the end opposite from

the pilot meanwhile holding up the pilot end, lower the burner tray

down and move towards the pilot in one movement.

• Ensure the burner tray is located correctly into the burner bracket

and the jets are aiming into the burner tube inlet holes.

• On the left hand side gas injector, gently tighten (do not

overtighten) the 12mm brass nut closest to the burner tray.

• Replace the stainless steel burner end caps (2 x screws on each

cap) at either end of the burner.

GD3 1500

This model has two

gas injectors at the

right and left hand

sides of the burner

tray.

• Install the burner tray by carefully lowering

the end opposite from the pilot meanwhile

holding up the pilot end, lower the burner

tray down and move towards the pilot in

one movement.

• Ensure the burner tray is located correctly

into the burner bracket and the jets are

aiming into the burner tube inlet holes.

•Replace the stainless steel burner end

caps (2 x screws on each cap) at either

end of the burner.

GD3 1600

This model has two

gas injectors at the

right and left hand

sides of the burner

tray.

• Install the burner tray by carefully lowering

the end opposite from the pilot meanwhile

holding up the pilot end, lower the burner

tray down and move towards the pilot in

one movement.

• Ensure the burner tray is located correctly

into the burner bracket and the jets are

aiming into the burner tube inlet holes.

•Replace the stainless steel burner end

caps (2 x screws on each cap) at either

end of the burner.

• Install the burner tray by carefully lowering the end opposite from

the pilot meanwhile holding up the pilot end, lower the burner tray

down and move towards the pilot in one movement.

• Ensure the burner tray is located correctly into the burner bracket

and the jets are aiming into the burner tube inlet holes.

• On both the left and right hand gas injectors, gently tighten (do not

overtighten) the 12mm brass nuts closest to the burner tray.

LH Gas Injector RH Gas Injector

• Replace the stainless steel burner end caps (2 x screws on each

cap) at either end of the burner.

Burner Tray Installation Process

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• Install the burner tray by carefully lowering the end opposite from

the pilot meanwhile holding up the pilot end, lower the burner tray

down and move towards the pilot in one movement.

• Ensure the burner tray is located correctly into the burner bracket

and the jets are aiming into the burner tube inlet holes.

• On both the left and right hand gas injectors, gently tighten (do not

overtighten) the 12mm brass nuts closest to the burner tray.

LH Gas Injector RH Gas Injector

• Replace the stainless steel burner end caps (2 x screws on each

cap) at either end of the burner.

•Flue installation must meet the requirements of AS/NZS 5601.1:2013 must comply with all local council requirements and

be installed and certiﬁed by a suitably qualiﬁed person.

•Refer to appropriate Fire Dept product speciﬁcation for speciﬁc minimum requirements.

•A 25mm clearance from combustible materials and a minimum of 5mm from non-combustible is required when installing a ﬂue

system for any ﬁre supplied by The Fire Dept.

•The ﬂue installation requires a restriction free cavity from the top of the ﬁrebox (ﬂue spigot) to the outside atmosphere.

•Air ﬂow must be unobstructed from the ﬁrebox to inner ﬂue & from the heat shield to outer casing allowing air to circulate from the

ﬁrebox to the ﬂue casings to the atmosphere.

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Step 4: Install ﬂue and connect to ﬁre

•All electrical connections must meet the requirements of AS/NZS standards and be installed and certiﬁed by a

suitably qualiﬁed person.

• In order to access the electricals, it is necessary to ﬁrst remove the glass and the burner tray.

•Note: glass removal is best carried out by two people.

•Followthe‘Glass removal process’ in page 4

• Lift glass away from ﬁre and lay ﬂat in a safe place with insulating material facing down.

• Remove the burner tray by following the ‘Burner Tray Removal Process’ in Step 3 of this guide.

• With the burner tray removed, example electrical connections between the ﬁre and the switch can be seen, using 4 core

(minimum 1mm) cable.

• The supplied switch can either be used, or discarded.

Step 5: Connect and test electrical supply

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Overview of electrical connections

Electrical connections detail

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• Following these connection details, using the 4 core cable that has been run at site, connect the switch to the ﬁre.

•IMPORTANT: Before testing, ensure the gas valve is turned off.

• Test electrical functions by switching the bottom High/Low switch to LOW, then switch the ﬁre ON using the top On/Off switch.

• The fan will start and after approximately ﬁve seconds, the pilot will spark. Because the gas supply is turned off, the pilot will spark

for approximately ﬁve seconds then automatically switch off. The fan will continue running.

•NOTE: GD3 models have a fan which runs in both LOW and HIGH settings.

• Switch to HIGH setting. Ensure that a red light appears on electrical connections block and the fan is running.

• Switch ﬁre off. Electrical testing is complete.

• Replace the burner tray by following the ‘Burner Tray Installation Process’ in Step 3 of this guide.

• Carefully replace glass by simply reversing the glass removal process.

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