Thermo King UT-Series Bedienungsanleitung

Printed in Ireland

UT-Series

UT-800, UT-1200, UT Spectrum

TK 60652-OP (Rev. 3, 04-18)

Disclaimer

This manual is published for informational purposes only. Thermo King Corporation makes no

representations or warranties, express or implied, with respect to the information, recommendations

and descriptions contained in this manual and such information, recommendations and descriptions

should not be regarded as all-inclusive or covering all contingencies. In the event you have any

questions or require further information, please contact your local Thermo King dealer.

The procedures described herein should only be undertaken by suitably qualified personnel. Failure to

implement these procedures correctly may cause damage to the Thermo King unit or other property or

personal injury.

The manufacturer, Thermo King Corporation, assumes no responsibility for any act or action taken on

the part of the owner or operator in the repair or operation of the products covered by this manual that

are contrary to the manufacturer’s printed instructions. No warranties expressed or implied, including

warranties arising from cause of dealing or usage or trade, are made regarding the information,

recommendations, and description contained herein. The manufacturer is not responsible and will not

be held liable in contract or in tort (including negligence) for any special, indirect or consequential

damages, including injury or damage caused to vehicles, contents or persons, by reason of the

installation of any Thermo King product, its mechanical failure or the failure of owner/operator to heed

caution and safety decals strategically located on the product.

Software Licence

The product includes software that is licensed under a non-exclusive, non-sub-licensable, terminable

and limited license to use the software as installed on the product for its intended purpose. Any

removal, reproduction, reverse engineering, or other unauthorized use of the software is strictly

prohibited. Hacking the product or installing unapproved software may void the warranty. The owner or

operator shall not reverse engineer, decompile, or disassemble the software, except and only to the

extent that such activity is expressly permitted by applicable law notwithstanding this limitation. The

product may include third party software separately licensed as specified in any documentation

accompanying the product or in an about screen on a mobile application or website that interfaces with

the product..

Table of Contents

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

General Safety Practices . . . . . . . . . . . . . . . . . . . . . . . 6

Automatic Start/Stop Operation . . . . . . . . . . . . . . . . . . 6

Battery Installation and Cable Routing . . . . . . . . . . . . . 7

Refrigerant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Refrigerant Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

First Aid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Safety Decals and Locations . . . . . . . . . . . . . . . . . . . . 9

Refrigerant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Do Not Use Ether Starting Aids . . . . . . . . . . . . . . . . . 12

Unit Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

General Information . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Diesel Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

ELC (Extended Life Coolant) . . . . . . . . . . . . . . . . . . . 14

Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Thermo King Scroll Compressor . . . . . . . . . . . . . . . . . 14

HMI Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Premium . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

CYCLE-SENTRYTM Start-Stop Controls . . . . . . . . . .16

Defrost . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

DAS - Data Acquisition System . . . . . . . . . . . . . . . . . .16

Electric Standby . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

Engine Compartment Components . . . . . . . . . . . . . . .18

Unit Protection Devices . . . . . . . . . . . . . . . . . . . . . . . .18

Manual Pretrip Inspection . . . . . . . . . . . . . . . . . . . . .22

Operating Instructions . . . . . . . . . . . . . . . . . . . . . . .25

Unit Operating Instructions Premium HMI Controller . .25

Operating the TSR-3 Controller . . . . . . . . . . . . . . . . . .28

Alarm Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

Loading and Enroute Inspections . . . . . . . . . . . . . .30

Pre-Loading Inspection . . . . . . . . . . . . . . . . . . . . . . . .30

Post-Loading Inspection . . . . . . . . . . . . . . . . . . . . . . .32

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Electrical Control System . . . . . . . . . . . . . . . . . . . . . . 42

Refrigeration System . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Maintenance Inspection Schedule . . . . . . . . . . . . . . 45

Inspection and Service intervals . . . . . . . . . . . . . . . . . 45

Serial Number Locations . . . . . . . . . . . . . . . . . . . . . 47

Recover Refrigerant . . . . . . . . . . . . . . . . . . . . . . . . . 48

Introduction

There is nothing complicated about operating and maintaining

your Thermo King unit, but a few minutes studying this manual

will be time well spent.

Performing pre-trip checks and enroute inspections on a regular

basis will minimize on-the-road operating problems. A regular

maintenance program will also help to keep your unit in top

operating condition. If factory recommended procedures are

followed, you will find that you have purchased the most efficient

and dependable temperature control system available.

All service requirements, major and minor, should be handled by a

Thermo King Dealer for these very important reasons:

• They have factory trained and certified technicians

• They have genuine Thermo King replacement parts

• They are equipped with the factory recommended tools to

perform all service functions

• The warranty on your new unit is valid only when the repair

and replacement of component parts is performed by an

authorized Thermo King Dealer.

IMPORTANT: This manual is published for informational purposes

only and the information furnished herein should not be considered

as all-inclusive or meant to cover all contingencies. If more

information is required, consult your Thermo King Service

Directory for the location and telephone number of the local dealer.

Customer Satisfaction Survey

Let your voice be heard!

Your feedback will help improve our manuals. The survey is

accessible through any internet-connected device with a web browser.

Scan the Quick Response (QR) code or click or type the web

address to complete the survey:

http://irco.az1.qualtrics.com/SE/?SID=SV_2octfSHoUJxsk6x

Introduction

Emergency Assistance

Thermo Assistance is a multi-lingual communication tool

designed to put you in direct contact with an authorized

Thermo King dealer.

Thermo Assistance should only be contacted for

breakdown and repair assistance.

To use this system, you need the following information before

you call: (phone charges will apply)

• Contact Phone Number

• Type of TK Unit

• Thermostat Setting

• Present Load Temperature

• Probable Cause of Fault

• Warranty Details of the Unit

• Payment Details for the Repair

Leave your name and contact number and a Thermo Assistance

Operator will call you back. At this point you can give details

of the service required and the repair will be organized.

Please note that Thermo Assistance cannot guarantee payments

and the service is designed for the exclusive use of refrigerated

transporters with products manufactured by Thermo King

Corporation.

BEA261

Introduction

General Inquires and Unit

Maintenance

For general inquiries please contact your local Thermo King

dealer.

Go to www.europe.thermoking.com and select dealer locator

for your local Thermo King dealer.

Or refer to the Thermo King Service Directory for contact

information.

Safety Precautions

Thermo King recommends that servicing be done only by a

Thermo King dealer. However, you should be aware of several

safety practices. This chapter gives basic safety precautions for

working with Thermo King units and describes the safety

stickers on your unit that you should be familiar with.

General Safety Practices

Automatic Start/Stop Operation

This unit is capable of automatic operation and could start at

any time without warning.

WARNING: Keep hands and loose clothing clear of

fans and belts at all times when the unit is operating

with the doors open.

WARNING: Exposed coil fins can cause painful

lacerations. Service work on the evaporator or

condenser coils should be done by a certified Thermo

King technician.

WARNING: Do not apply heat to a closed cooling

system. Before applying heat to a cooling system,

drain it. Then flush it with water and drain the water.

Antifreeze contains water and ethylene glycol. The

ethylene glycol is flammable and can ignite if the

antifreeze is heated enough to boil off the water.

WARNING: The unit can start at any time without

warning. Press the OFF key on the control panel and

place the microprocessor On/Off switch in the Off

position before inspecting or servicing any part of the

unit.

Dieses Handbuch passt für folgende Modelle

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