Thermopatch HS11 Montage- und Bedienungsanleitung
TABLE OF CONTENTS
WARRANTY II
SECTION 1 1-1
Introduction to the HS11 1-1
Safety Information 1-1
Machine Specifications 1-2
Operating Specifications 1-2
SECTION 2 2-1
Installation and Set-Up 2-1
SECTION 3 3-1
Machine Operation 3-1
Sealing Pads 3-3
Start-Up Screens 3-4
Menu Screens 3-5
Error Screens 3-6
SECTION 4 4-1
Operations and Problem Analysis 4-1
Problem Analysis and Solutions 4-2
SECTION 5 5-1
Maintenance 5-1
SECTION 6 6-1
Parts Identification and Location 6-1
SECTION 7 7-1
Customer Service 7-1
ii
WARRANTY
Thermopatch Corporation, Syracuse, New York ("Seller") warrants this product to be free from defects in
material and workmanship under normal use and service. Any part which proves to be defective in
material or workmanship within one (1) year of the date of original purchase for use will be repaired or
replaced, at Seller's option, free of service or labor charges, with a new or functionally operative part.
Seller's liability under the Warranty shall be limited to repairing or replacing at its own factory or through
an authorized service distributor or dealer, material which is determined by Seller to have been defective
in manufacture and upon which a claim has been made by the original purchaser or user to Seller (or an
authorized distributor or dealer) within the warranty period. Claims under this Warranty will be honored
only upon written approval by an authorized officer of Seller. Approved return of parts or products will
be on a prepaid transportation charges basis only. Claims under this Warranty will be honored only upon
Seller's determination that the claim is covered by this Warranty, and Seller shall incur no obligation
under this Warranty prior to such determination. This Warranty does not apply: (1) To any machinery or
equipment which has been altered or repaired, except by Seller or its authorized representatives, or (2) to
any machinery or equipment which has been subject to misuse, negligence, or accident, including,
without limitation, use and operation of such machinery or equipment while parts are loose, broken, out
of order, or damaged by the elements. Parts replaced under this Warranty are warranted only through the
remainder of the original Warranty. Any and all claims for warranty service must include such
information as Seller designates, and shall include specifically the serial number of each unit (if
appropriate).
The foregoing shall constitute the sole and exclusive remedy of any using purchaser and the sole and
exclusive liability of Seller in connection with this product. THIS WARRANTY IS IN LIEU OF ALL
OTHER WARRANTIES, EXPRESS, IMPLIED OR STATUTORY, INCLUDING BUT NOT LIMITED
TO, ANY WARRANTY OF MERCHANTABILITY OR FITNESS AND ALL OTHER OBLIGATIONS
OR LIABILITIES OF SELLER, INCLUDING ANY TORT LIABILITY, FOR NEGLIGENT DESIGN
OR MANUFACTURE OF THIS PRODUCT, OR OTHERWISE. It is expressly agreed that Buyer shall
not be entitled to recover any incidental or consequential damages, as those terms are defined in the
Uniform Commercial Code, and that Buyer shall have no right of rejection or of revocation of acceptance
of any part or of revocation of acceptance of any part or all of the goods covered hereby.
1-1
Section 1
INTRODUCTION TO THE HS11
The HS11 is designed as a heavy-duty heat-seal machine for applying patches, emblems, hot paper
transfers, and identification tapes.
The sealing cycle is initiated by hand, which causes the sealing head to lower.
Temperature, time, and sealing pressure can all be individually adjusted as required for the particular
materials being sealed. Upper and lower platen temperatures can be set independently in Fahrenheit or
Celsius. A new LCD screen with 3-button interface simplifies machine operation.
The machine develops 24 PSI inter-platen pressure with the standard 5” x 6” platens. Two optional
smaller platens are available for even higher inter-platen pressure.
SAFETY INFORMATION
Each HS11 is equipped with a safety-lock feature for the protection of the operator. The pneumatic
sealing cycle will not start until the upper sealing plate is within 5/32” (4mm) of the lower sealing platen.
If an obstruction is met before this point, the sealing cycle will not occur. THE SAFETY LOCK
FEATURE IS PRESET AND SHOULD NOT BE TAMPERED WITH.
In addition to the safety lock feature, there is a touch guard around the upper heater platen. Should any
obstruction contact the touch guard, the machine will become inoperative. An error message will appear
on the LCD screen, see Alarm Display Screens, page 3-6.
CLEAN MACHINE PARTS WITH NON-FLAMMABLE CLEANING FLUIDS ONLY!
CAUTION: WORKING AIR PRESSURE MUST NOT EXCEED 70 PSI (4.8 BAR)! AIR
SUPPLY SHOULD NOT BE CONTAMINATED WITH DIRT, OIL, OR WATER.
The electrical system is three-wire and fully grounded. THIS THREE-WIRE ELECTRICAL POWER
CORD AND PLUG MUST ALWAYS BE USED WITH A PROPERLY GROUNDED OUTLET.
WARNING: THE SEALING IRONS MAY REACH TEMPERATURES AS HIGH AS
450qF(232qC) DURING NORMAL OPERATION. APPROPRIATE CARE
SHOULD BE TAKEN TO PREVENT SKIN BURNS. ALWAYS KEEP HANDS
CLEAR OF THE SEALING IRONS AND TOUCH GUARDS WHEN
OPERATING MACHINE!
Two back-up high limit thermostats prevent the temperature of either sealing iron from rising above
500qF (260qC) in case either heat control malfunctions.
Before operating, make sure all covers are in place, and keep loose jewelry and clothing clear of machine
during operation.
Before servicing machine, unplug electrical power cord, disconnect air supply, and let sealing irons cool.
1-2
MACHINE SPECIFICATIONS
Electrical requirements: 10 amp @ 110 VAC, 50/60 Hz
or
5.0 amp @ 220 VAC, 50/60 Hz
Maximum operating air pressure: 70 PSI (4.8 Bar)
Time settings: 1.0 – 30 seconds
Heat range: 150q - 450qF (66q - 232qC)
Shipping weight: 65 lbs (29.5 kg)
Length (open): 20” (51 cm)
(closed): 23” (58 cm)
Height (open): 21” (53 cm)
(closed): 21” (53 cm)
Width: 8” (20 cm)
Sealing iron size: 5” x 6” (13 x 15 cm)
Sealing pad size (standard): 5” x 6” (13 x 15 cm)*
(optional): 2” x 4” ( 5 x 10 cm)*
(optional): 1-3/16” x 4” ( 3 x 10 cm)*
Pedestal (optional): 32” (81 cm) high
Garment tray (optional): 17” x 25” (43 x 64 cm)
*See page 3-3 for inter-platen pressure.
OPERATING SPECIFICATIONS
Temperature
The HS11 heat-sealing machine will require approximately 10-15 minutes for the temperature to stabilize.
Check the digital readout for upper and lower platen temperatures.
CAUTION: NEVER EXCEED 450qF (232qC), THE MAXIMUM SEALING IRON
TEMPERATURE!
Sealing temperatures have been preset to: 425qF (218qC) upper iron
375qF (191qC) lower iron
1-3
Sealing Pressure
Sealing pressure is factory-preset at 60 PSI (4.1 Bar).
Time
CAUTION: NEVER EXCEED 70 PSI (4.8 Bar), THE MAXIMUM OPERATING PRESSURE!
Heat-sealing cycle time is factory set to 10.0 seconds. The sealing time can be changed as required to
apply or remove a label.
To adjust time or temperature settings, press the MODE key, and follow page 3-5, “Menu Screens”. To
adjust sealing pressure, see page 3-1 “Operating Instructions”.
2-1
Section 2
INSTALLATION AND SET-UP
Worktable Mounting
1. Set the machine on the worktable in desired location.
2. Draw a pencil line on the table at the front edge of the machine, near the center.
3. Move the machine out of the way and measure back 2” (5 cm) from the pencil line.
4. Drill a 9/32-inch (7 mm) diameter hole for a sheet metal table, or 3/16-inch (5 mm) diameter hole
for a wood table.
5. Mount the wood screw or shoulder bolt (supplied).
6. Reposition the machine so the keyhole slot in the bottom cover (at the front) drops over the head
of the screw.
7. Push the machine back slightly. (Note: The purpose of this screw is to prevent the machine from
bouncing or moving across the table.)
Pedestal Mounting (optional)
Mount per separate instructions included with the pedestal.
Garment Tray (optional)
The garment tray can be mounted so it is either level with the rubber platen, or reversed so it is about 5”
(13 cm) below.
1. Remove two screws from each side of the machine.
2. Place the garment tray in the desired position and attach with the four screws.
Completing the Installation
1. Attach filter assembly to air inlet at rear of machine. Use pipe thread sealant or tape.
2. Hand-tighten or tighten lightly with a pipe wrench on the short piece of pipe between the machine
and air filter.
3. Plug the electrical power cord into a properly grounded outlet of the correct voltage/amperage
rating.
3-1
Section 3
MACHINE OPERATION
Operating Instructions
1. Turn the “Power” switch to ON. The amber light on the switch will light indicating power is
being supplied. Allow approximately 10- 15 minutes for the temperature to stabilize.
2. Adjust upper and lower sealing temperatures as needed, see page 3-5 “Menu Screens–Screen2,3”.
WARNING: THE HEATED PLATENS MAY REACH TEMPERATURES AS HIGH AS 450qF
(232qC) DURING NORMAL OPERATION. APPROPRIATE CARE SHOULD BE
TAKEN TO PREVENT SKIN BURNS. ALWAYS KEEP HANDS CLEAR OF THE
HEATER PLATENS AND TOUCH GUARD WHEN OPERATING MACHINE!
3. Adjust pressure as needed. Turn the large black knob clockwise to increase pressure,
counterclockwise to decrease. Check air gauge and repeat as needed.
DO NOT EXCEED 70 PSI!
To Apply a Patch or Emblem (non-embroidered):
1. Set the sealing time to desired period by pressing the up or down keypads to the proper setting
(see page 3-5 “Menu Screens – Screen 4”).
2. Center the workpiece over the lower sealing pad.
3. Place the patch, emblem, etc. over the workpiece with the adhesive side toward the fabric.
4. When hands are clear of the touch guard, grasp the upper sealing head handle and lower the
sealing head.
5. As soon as the upper iron comes all the way down to the lower platen, release.
The upper iron will automatically stay down to complete sealing. The digital display will show elapsed
time for the sealing cycle. When it reaches the set seal time, the upper iron will automatically return to the
upright position.
CAUTION: FOR BEST RESULTS, SEALED MATERIAL SHOULD BE HANDLED
CAREFULLY UNTIL IT HAS COOLED TO ROOM TEMPERATURE.
To Remove a Patch or Emblem:
1. Set the sealing time to the desired period by pressing up or down on the keypads (see page 3-5
“Menu Screens – Screen 4”).
2. Place the workpiece on the pad so the patch is centered.
3. Lower the upper platen until the sealing cycle begins.
4. When the upper iron releases, quickly peel the patch or emblem off the surface of the workpiece.
5. If the patch cools before it is removed, repeat the procedure.
CAUTION: USE EXTREME CARE IN HANDLING THE FABRIC. IT WILL BE VERY HOT!
3-2
Applying Embroidered Emblems
Embroidered emblems and emblems with embroidered borders (also called merrowed borders) are a
special case and usually should be sealed as follows:
See Section 5 “Maintenance” to remove the Teflon shield from the upper platen and to remove the sponge
rubber pad from the lower platen.
1. Mount the Teflon shield to the lower platen and the sponge rubber pad to the upper platen.
2. Readjust the temperatures so that the lower platen is at 410qF (210qC) and the upper platen is at
375qF (191qC).
3. Set pressure at 60 PSI (4.1 Bar) for the 5” x 6” (13 cm x 15 cm) platen.
4. Set at 12 seconds. This can be varied between 10 seconds (for light fabrics) and 14 seconds (for
heavy fabrics), see page 3-5 “Menu Screens – Screen 4”.
5. Follow procedure for non-embroidered emblems, see above.
Note: For very thick garments, it may be necessary to increase the time setting even higher, since it is
very difficult to get the heat through the garment.
3-3
SEALING PADS
Part No. 42477
(Standard)
42515
(Optional)
42516
(Optional)
Size 5” x 6”
(13 cm x 15 cm)
4” x 2”
(10 cm x 5 cm)
4” x 1-3/16”
(10 cm x 3 cm)
Material Silicone sponge rubber Silicone sponge rubber
(firm)
Silicone hard rubber (solid)
Use For: Applying mending
patches, emblems, hot
paper transfers and
label tapes to garments
and linens
Applying smaller-sized
heat-seal products, or
for higher sealing
pressure than standard
platen
Smallest size applications,
spot sealing, applying
labels to confined areas of
garments, such as between
trouser belt loops, where
extremely high inter-platen
pressure is required
INTER-PLATEN PRESSURE
42477 42515 42516
Gauge Air
Pressure
PSI (Bar) PSI (Kg/cm2) PSI (Kg/cm2) PSI (Kg/cm2)
15 (1.0) 5 (0.4) 19 (1.3) 32 ( 2.3)
20 (1.4) 7 (0.5) 26 (1.8) 43 ( 3.0)
25 (1.7) 8 (0.6) 32 (2.2) 54 ( 3.8)
30 (2.1) 10 (0.7) 38 (2.7) 64 ( 4.5)
35 (2.4) 12 (0.8) 45 (3.1) 75 ( 5.3)
40 (2.8) 14 (1.0) 51 (3.6) 86 ( 6.0)
45 (3.1) 15 (1.1) 57 (4.0) 97 ( 6.8)
50 (3.4) 17 (1.2) 64 (4.5) 107 ( 7.5)
55 (3.8) 19 (1.3) 70 (4.9) 118 ( 8.3)
60 (4.1) 20 (1.4) 76 (5.4) 129 ( 9.1)
65 (4.5) 22 (1.6) 83 (5.8) 140 ( 9.8)
70 (4.8) 24 (1.7) 89 (6.3) 150 (10.6)
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