THOMSON Marathon TS 910 Series Bedienungsanleitung

9087A – 198th Street, Langley, BC Canada V1M 3B1 Telephone (604) 888-0110

Telefax (604) 888-3381 E-Mail: info@thomsontechnology.com www.thomsontechnology.com

TS 910

AUTOMATIC TRANSFER SWITCHES

OWNERS MANUAL

INSTALLATION, OPERATING &

SERVICE

PM140 Rev 0 12/02/09

TS 910 TRANSFER SWITCH

PM140 REV 0 12/02/09 1Thomson Technology

TABLE OF CONTENTS

1. PRODUCT REVISION HISTORY 1

2. EQUIPMENT STORAGE 1

3. NOTES TO INSTALLER 2

3.1. APPLICATION 2

3.2. CHECK EQUIPMENT DELIVERY 2

3.3. CHECK LINE VOLTAGE/AMPERAGE 2

3.4. INSTALLATION REQUIREMENTS 3

3.5. DIELECTRIC TESTING 5

4. GENERAL DESCRIPTION 6

4.1. PRODUCT MODEL CODE 6

4.2. TS 910 OPTIONAL ACCESSORIES 7

4.3. TYPICAL COMMISSIONING PROCEDURES 7

5. GENERAL THEORY OF OPERATION 8

5.1. AUTOMATIC SEQUENCE OF OPERATION 8

5.2. SERVICE ENTRANCE AUTOMATIC TRANSFER SWITCH OPERATION 8

6. OVER CURRENT PROTECTION 11

6.1. STANDARD TS 910 AUTOMATIC TRANSFER SWITCH 11

6.2. SERVICE ENTRANCE RATED TS 910 AUTOMATIC TRANSFER SWITCH 11

7. GENERAL NOTES ON SERVICING TRANSFER SWITCH MECHANISM 11

8. TRANSFER SWITCH MECHANISM OPERATION 12

8.1. AUTOMATIC OPERATION 12

8.2. MANUAL OPERATION 12

9. RECOMMENDED MAINTENANCE 15

10. FRONT INTERIOR VIEW (2 POLE 100A STANDARD ATS) 16

TS 910 TRANSFER SWITCH

PM140 REV 0 12/02/09 2Thomson Technology

11. FRONT INTERIOR VIEW (2 POLE 100A SERVICE ENTRANCE ATS) 17

12. FRONT INTERIOR VIEW (2 POLE 200A STANDARD ATS) 18

13. FRONT INTERIOR VIEW (2 POLE 200A SERVICE ENTRANCE ATS) 19

14. FRONT INTERIOR VIEW (2 POLE 400A STANDARD ATS) 20

15. FRONT INTERIOR VIEW (2 POLE 400A SERVICE ENTRANCE ATS) 21

16. ENCLOSURE DIMENSIONS/CABLE TERMINALS 22

17. REQUIREMENTS FOR UPSTREAM CIRCUIT PROTECTIVE DEVICES 22

17.1. TRANSFER SWITCH WITHSTAND CURRENT RATINGS 22

17.2. 100A TRANSFER SWITCH UPSTREAM CIRCUIT PROTECTIVE DEVICES 23

17.3. 200A TRANSFER SWITCH UPSTREAM CIRCUIT PROTECTIVE DEVICES 24

17.4. 400A TRANSFER SWITCH UPSTREAM CIRCUIT PROTECTIVE DEVICES 25

17.5. INTERRUPTING CAPACITY CURRENT RATINGS (ALL SERVICE ENTRANCE

RATED MODELS) 25

18. TSC 9 TRANSFER SWITCH CONTROLLER 26

18.1. DESCRIPTION 26

18.2. ELECTROSTATIC DISCHARGE PRECAUTIONS 27

18.3. DIELECTRIC TESTING 27

18.4. TSC 9 FACEPLATE 28

18.5. TSC 9 FACEPLATE LIGHTS AND PUSHBUTTON OPERATION 29

18.6. TSC 9 PRINTED CIRCUIT BOARD 30

18.7. TSC 9 OPERATING INSTRUCTIONS 34

18.8. TSC 9 OPERATING MODE DESCRIPTIONS 35

18.9. TEST MODES 37

18.10. TRANSFER FAIL FAULT RESET 39

18.11. LAMP TEST 39

18.12. TIMER BYPASS 40

18.13. TSC 9 VOLTAGE SENSING 40

TS 910 TRANSFER SWITCH

PM140 REV 0 12/02/09 3Thomson Technology

18.14. TSC 9 GENERATOR FREQUENCY SENSING 40

18.15. TSC 9 CONFIGURATION INSTRUCTIONS 41

18.16. LOAD SHED 45

19. TS 910 SCHEMATIC DIAGRAM 47

20. TROUBLESHOOTING 48

21. REPLACEMENT PARTS 49

22. PRODUCT RETURN POLICY 50

23. NOTES 51

APPENDIX A – TYPICAL AUTOMATIC TRANSFER SWITCH COMMISSIONING

PRIOCEDURES 52

a) Pre-Energization Checks 52

b) Equipment Energization 53

TS 910 TRANSFER SWITCH

PM140 REV 0 12/02/09 1Thomson Technology

1. PRODUCT REVISION HISTORY

The following information provides an historical summary of changes made to this product since the

original release.

Owners Manual Version

Rev 0 12/02/09 Original release.

Contact Thomson Technology, to obtain applicable instruction manuals or if in doubt about

any matter relating to installation, operation or maintenance. Soft copy of the most current

version is available at www.thomsontechnology.com.

NOTE: All information contained in this manual is for reference only and is subject

to change without notice.

2. EQUIPMENT STORAGE

The following procedures are required for correct storage of the transfer switch prior to installation.

CAUTION!!!

Failure to store equipment under the specified environmental conditions may cause

equipment damage and void warranty.

The transfer switch shall be stored in an environment with a temperature range not exceeding -4°to

+158° Fahrenheit (-20° to +70° Celsius) and a humidity range not exceeding 5%-95% non-

condensing. Before storing, unpack sufficiently to check for concealed damage. If concealed

damage is found, notify the ATS supplier and the Carrier immediately. Repack the transfer switch

with the original packing material (or equivalent). Protect from physical damage. Do not stack. Store

indoors in a clean, dry, well ventilated area free of corrosive agents including fumes, salt and

concrete/cement dust. Apply heat as necessary to prevent condensation.

TS 910 TRANSFER SWITCH

PM140 REV 0 12/02/09 2Thomson Technology

3. NOTES TO INSTALLER

DANGER!!!!

Arc Flash and Shock Hazard. Will cause severe injury or death.

Do not open equipment until ALL power sources are disconnected

This equipment must be installed and serviced only by qualified electrical

personnel utilizing safe work practices and appropriate Personal Protective

Equipment (PPE). Failure to do so may cause personal injury or death

3.1. APPLICATION

The TS 910 Transfer Switch is designed and is Listed by Underwriters Laboratories (UL) to

Safety Standard UL 1008 for Transfer Switches for Optional Standby applications only. This

product is not intended for installation or operation on legally required standby

applications for emergency power systems as defined by the National Electrical Code.

3.2. CHECK EQUIPMENT DELIVERY

Upon delivery of the transfer switch, remove the product packaging and verify the product

has not been damaged.

WARNING: Damaged Transfer Switch equipment: Do not install or operate the transfer

switch if it appears damaged. Failure to follow these instructions can result in death,

serious injury, or equipment damage.

Check that the model number printed on the inside cover of the transfer switch is the same

as on the delivery note corresponding to the purchase order.

3.3. CHECK LINE VOLTAGE/AMPERAGE

The transfer Switch is designed for a maximum voltage of 120/240V, Single Phase 3 wire

with neutral. Verify the line voltage and amperage of the transfer switch matches the site

requirements. Note: The transfer switch can be configured for operation on 208V sources

TS 910 TRANSFER SWITCH

PM140 REV 0 12/02/09 3Thomson Technology

by way of configuration jumper. Refer to Section 18.15 CONFIGURATION JUMPERS of

this manual for further information.

WARNING: Do not install the transfer switch if either voltage or amperage does not match.

Failure to follow these instructions can result in death, serious injury, or equipment

damage.

3.4. INSTALLATION REQUIREMENTS

Before installing the transfer switch, review the following requirements:

3.4.1. Installation Codes/Permits and ATS Sizing

Suitable permits are typically required by local jurisdictions having authority prior to

installing standby generator sets and automatic transfer switches. Per NEC Article

702, Automatic transfer switches shall be sized for either a) entire load whole house,

load calculation per NEC 220, or b) Pre-selected “EM” panel(s) of load being served

or optional standby panel and transfer switch, or c) automatic load shedding feature

to reduce total load imposed on the generator, not to exceed the capacity of the

generator. The TS 910 transfer switch has automatic load shedding capabilities built-

in when load shedding control contact is connected. Refer to Load Shedding section

of this manual for further details.

3.4.2. Installation Location

The standard TS 910 transfer switch is designed for indoor wall mounting. For

applications requiring outdoor wall mounting, a NEMA 3R door kit is optionally

available. The transfer switch must be installed in an environment where the

temperature range is within +5° to +122° Fahrenheit (-15° to +50° Celsius) and

humidity range not exceeding 5%-95% non-condensing.

3.4.3. Power Cabling

All power cabling entering/exiting the enclosure must be installed in suitably sized

conduit per NEC requirements. Ampacity, type and voltage rating of current carrying

conductors must also comply with NEC requirements and local jurisdictions having

authority.

Refer to Section 16 ENCLOSURE DIMENSIONS/CABLE TERMINALS of this

manual for further details.

TS 910 TRANSFER SWITCH

PM140 REV 0 12/02/09 4Thomson Technology

3.4.4. Control Wiring

All control wiring for engine start, load shed, alarm and remote test must be installed

in separate conduits from all power cabling and must utilize suitably sized conduits

per NEC requirements. All control wiring shall be sized for minimum #14 AWG.

Control wiring type and voltage rating must also comply with NEC requirements and

local jurisdictions having authority.

3.4.5. Generator Set Automatic Operation

The TS 910 transfer switch operates in conjunction with any generator set with

remote automatic starting capabilities utilizing a 2 wire, remote start control contact

input. A dry contact is provided for remote generator starting control (contact closes

to start generator and opens to stop generator). Refer to Section 18.6.1.1 Customer

Interface Control Terminal Block of this manual for further details.

3.4.6. Upstream Overcurrent Protection (Non-Service Entrance Rated TS

910)

Non-Service Entrance Rated TS 910 transfer switch models do not contain any

integral over current protection and require upstream over current protection devices

for both Utility and Generator sources. The standard TS 910 is rated for 100%

continuous loading of all load types. Refer to Section 17 REQUIREMENTS FOR

UPSTREAM CIRCUIT PROTECTIVE DEVICES of this manual for further details.

3.4.7. Upstream Overcurrent Protection (Service Entrance Rated TS 910)

Service Entrance rated TS 910 transfer switch models contain integral over current

protection for the Utility source as standard. Service Entrance rated TS 910 transfer

switches do not contain any integral over current protection for the generator source

and requires upstream generator source over current protection. The Service

Entrance rated TS 910 is rated for 80% maximum continuous loading of all load

types. Refer to Section 17 REQUIREMENTS FOR UPSTREAM CIRCUIT

PROTECTIVE DEVICES of this manual for further details.

3.4.8. Withstand/Interrupting Current Ratings

Non-Service Entrance Rated TS 910 can withstand a maximum short circuit fault

current of 10kA (RMS, Symmetrical) @240V (100A and 200A Models) and 25kA

@240V 400A models when used with specific type/model of upstream circuit breaker.

Service Entrance rated TS 910 can interrupt a maximum short circuit fault on the

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