THOR GL169-P Bedienungsanleitung

Thor Gas Hob

Installation and Operation Instructions

Model: GL169-P, GL169-N

IMPORTANT FOR FUTURE REFERENCE

Please complete this information and retain this manual for the life of the

equipment. For Warranty Service and/or parts, this information is required.

Model Number Serial Number Date Purchased

WARNING ：Improper installation, adjustment, alteration, service or

maintenance can cause property damage, injury, or death. Read the installation

operating and maintenance instructions thoroughly before installing, or

servicing this equipment.

WARNING：Instructions must be posted in a prominent location. All safety

precautions must be taken in the event the user smells gas. Safety information

can be obtained from your local gas supplier.

Fourth Way, Avonmouth, Bristol, BS11 8TB,

United Kingdom

Ver. 2 (Rev. 0) 2016-05

0359-15

PIN: 0359CN1290

BS EN203-1:2014

Gas heated catering equipment (TYPE A)

WARNING: For your safety, do not store or use gasoline or other flammable

vapors or liquids in the vicinity of this or any other appliances. Keep the area

free and clear of combustible materials.

Table of Contents

.... Introduction................................................................................3I.

.. Specifications..............................................................................4II.

. Installation .................................................................................6III.

. Operation Guide ........................................................................ 10IV.

... Cleaning Instructions ................................................................. 13V.

. Gas Conversion ......................................................................... 16VI.

Troubleshooting......................................................................... 21VII.

Exploded View ......................................................................... 22VIII.

. Spare Parts List ......................................................................... 24IX.

.. Declaration of Conformity ........................................................... 26X.

IntroductionI.

CE Only:

These instructions are only valid if the country code appears on the appliance. If the code does not

appear on the appliance, refer to the supplier/distributor of this appliance to obtain the technical

instructions for adapting the appliance to the conditions for use in that country.

VERY IMPORTANT! READ THIS FIRST

Before installing and operating this equipment, ensure that everyone involved in its operation are

fully trained and are aware of all precautions. Accidents and problems can result from a failure to

follow fundamental procedures and correct operation.

IMPORTANT REMINDER!

Care must be taken by the operator to use the equipment safely, and to guard it against risk

of fire. The following precautions must be adhered to:

a. The equipment must not be left unattended, while it is in operation.

b. It is recommended that a regular inspection is carried out by a competent service

person to ensure correct and safe operation of your equipment is maintained.

c. Do not spray aerosols in the vicinity of this equipment while it is in operation.

d. The equipment must not be operated without the feet/gas stand fitted.

CAUTION!

To avoid property damage, personal injury or death, all gas joints and connections disturbed

during servicing, repair, gas conversion, and installation, must be checked for gas leaks. Use

only gas leak detecting solutions or soap and water solution (bubble test) to check for gas

leaks. Do not use naked flame to check for gas leaks.

CAUTION!

This commercial cooking equipment is for professional use and shall be used by qualified

persons.

Congratulations on your new THOR Gas Hob! You will be pleased with your THOR Gas Hob, and to

make sure that you get the most benefit from it, you must first read the Installation and Operation

Manual. Please contact your dealer or distributor if you are not sure about any aspect of the

installation, instruction or the performance of your equipment. They will be very glad to assist you.

SpecificationsII.

GeneralA.

1. A commercial heavy duty Gas Hob with cast iron trivets and open burners.

2. It is fitted with full pilot and flame failure protection.

Pack ContentsB.

The following are included:

1. Thor Gas Hob

2. Gas Stand

3. Instruction Manual

4. Conversion kit for Propane (for GL169-P units only)

DimensionsC.

Models

L –Length

(mm)

H –Height

(mm)

D –Depth

(mm)

GL169-P / GL169-N

610

1175

860

Gas Specification TableD.

Gas Type

Natural Gas

(G20)

Propane

(G31)

Butane

(G30)

LPG

(G30/G31)

Models

GL169-N

GL169-P

Single burner Heat Input (KW)

8.8

7.6

No. of burners

Total Heat Input (KW)

35.2

30.4

Manifold Pressure (mbar)

28-30/37

Supply Pressure (mbar)

28-30/37

Gas Connection

¾” BSP Male

Main burner injector/Orifice

Injector Mark

(Orifice Size in mm)

#44

(Ø2.18)

#53

(Ø1.51)

#54

(Ø1.40)

#54

(Ø1.40)

FDS injector / Pilot injector

Injector Mark

(Orifice Size in mm)

#45

(Ø0.45)

#25

(Ø0.25mm)

#25

(Ø0.25mm)

#25

(Ø0.25mm)

Burner Air Shutter

Set-up

Default

Setting

Fully open.

Adjustment

Adjust only if

necessary.

Adjust only if

necessary.

Adjust only if

necessary.

Adjust only if

necessary.

Low Flame

Adjustment Screw

Screw Hole

Size

Ø1.6mm

(Ex-Factory)

Ø0.7mm

(Ex-Factory)

Ø0.7mm

(Ex-Factory)

Ø0.7mm

(Ex-Factory)

Default

Setting

Fully Closed

From fully closed position, turn or open by

90°counter-clockwise.

InstallationIII.

Installation RequirementsA.

1. Only qualified and/or authorized persons must carry out the installation, gas conversion, and

servicing/repair of this equipment.

2. Components having adjustments protected by the manufacturer are not to be adjusted by the

installation person. They must only be adjusted by an authorized service .

3. This equipment must be installed in an area with sufficient ventilation to prevent the

occurrence of unacceptable concentrations of substances harmful to health.

4. The installation of this equipment must comply with the local gas, health, and safety

requirements.

5. The warranty will be void if this equipment was not installed in accordance with the

manufacturer’s specification and relevant National and Local codes.

6. This equipment must be installed in accordance with relevant National Installation codes, and

in addition, in accordance with relevant National and Local codes covering gas and fire safety.

Australia:

AS 5601/AG 601 (to be AS 5601)- Gas Installations

New Zealand:

NZS 5261 - Gas Installation.

United Kingdom:

Gas Safety (Installation and Use) Regulations 1998

BS 6173-Installation of Catering Appliances.

BS 5440-1&2 Installation Flueing & Ventilation.

Ireland:

IS 820-Non Domestic Gas Installations.

Unpack the equipmentB.

1. Remove all packaging and transit protection from the equipment including all protective film

coating from the exterior stainless steel panels. NOTE: Take caution when unpacking the

equipment, as wood pallets or skids can contain splinters and nails. Shipping cartons can

contain large staples. Ensure to wear cut-resistant gloves and protective eyewear during

unpacking, opening, removing and disposing of shipping containers.

2. Upon opening the package, check immediately the equipment and accessories/parts for any

damage or deficiency.

3. Upon checking of the unit, report immediately to the carrier and the distributor, for any

damage or deficiency on the equipment, and its accessories or parts.

Establish the location of the equipmentC.

1. This equipment must be installed in an area with sufficient ventilation to prevent the

occurrence of unacceptable concentrations of substances harmful to health.

2. Install the equipment in an area which will allow enough supply flow of combustion air.

3. All air for burner combustion is supplied from underneath the unit. The feet/stands must

always be fitted and no obstruction must be placed on the underside or around the base of the

unit, as obstruction will cause incorrect operation and/or failure of the equipment.

4. Position the equipment in its approximate working location, then install the feet or gas stand

provided.

5. Any gas burning appliance requires adequate clearance and ventilation for optimum and

trouble-free operation. The minimum installation clearances shown are to be adhered to.

6. Do not put the equipment in an area where the equipment’s flue may be obstructed. Also, do

not directly connect the equipment’s flue to any ventilation equipment or system.

Clearances

NOTE: Only non-combustible materials can be used in close proximity to this equipment.

Combustible

Surface

Non Combustible

Surface

Left / Right Hand Side

Rear

250mm

0mm

NOTE:

This Gas Hob is supplied with adjustable stand/feet to enable the appliance to be positioned

securely and level. The installation of the gas stand should be carried out before the

completion of the gas connection.

Install the gas standD.

1. Remove the Stand from the packaging, ensuring that all protective packaging, plastic and

residues are cleaned from its surfaces. Layout all components of the stand on the floor ready

for assembly. An allen key and a set of allen bolts are provided on the gas stand package.

2. For initial installation, remove trivets, upturn and support your gas equipment, taking care as

items may be heavy. Screw the stand support assembly into the gas equipment.

3. Slot the base plate assembly into the stand support. It should be installed six inches (6”)

from the bottom.

4. Fix and tighten the screws of the base assembly.

5. Locate the equipment into its final operating position. Then, using a sprit level, adjust the

adjustable feet to the correct level and height. Then, install the flue and trivets.

Adjustable feet

Base plate assembly

6”

Install the FlueE.

1. Remove the Flue from the packaging. Then, remove all protective film from the flue.

2. Install the flue at the back of the unit by pushing it down, while fitting and aligning on both

sides.

Gas ConnectionF.

1. Only qualified and/or authorized persons must carry out the gas connection, testing and

commissioning of this equipment.

2. After installing all the necessary parts, position the equipment in its final operating position.

3. Before connecting the gas supply line to the equipment, check the following:

a. Check gas type that will be supplied to the equipment. It should match the gas type

indicated on the rating label.

b. Check the gas supply pressure. It should match the equipment’s required gas supply

pressure indicated on its rating label. Ensure that adequate supply pressure exists.

4. When a supply regulator is to be installed, ensure that the supply regulator is converted to the

correct gas type that the equipment will operate on. Ensure that adequate supply pressure

and manifold pressure exists.

5. It is recommended that an isolation valve be placed between the equipment and the main gas

supply line.

6. Connect the main gas supply to the equipment. Unless compression fittings are used, it is

essential that a suitable joining compound which resists the breakdown action of LPG or

Natural Gas, must be used on every gas line connection.

7. After connecting the main gas supply to the equipment, check all gas connections for leakages.

Check also for gas leakages those gas lines and gas connections that were disturbed during

installation. Use soapy water (bubble check), or any gas leak detecting solution. Do not use

naked flame to check for gas leaks.

Flue

Testing & CommissioningG.

1. Check the burner operating pressure. It is taken at the Manifold Pressure Test Point, with two

(2) burners operating at “High Flame” setting.

2. Remove the knobs/dials, and open the front panel cover.

3. Remove the plug from the Manifold Pressure Test Point. Install a portable manometer on the

Manifold Pressure Test Point. Check for gas leak on the connection.

4. Turn ON the isolation gas valve, and open two (2) burners set at “High Flame”.

5. Check the pressure reading in the manometer. The manometer pressure reading should be

according to the pressure of the gas type indicated in the rating label and on the Gas

Specification Table on page 5 of this manual.

6. Once the burner operating pressure had been confirmed to be within the requirement, turn

OFF the burner and pilot, shut off the isolation gas valve, and remove the portable manometer

from the Manifold Pressure Test Point, and return the plug. Then, check for gas leak after

returning the plug.

7. Return the front panel cover, and the control knobs.

8. Do not leave the premises until the functions of the following were fully checked and

functional:

a. Lighting of the Pilot burners

b. Lighting of the Main burners

c. Setting of the “Low Flame”

d. Turning OFF of the Main burners

e. Turning OFF of the Pilot burners

Note that the procedure of the above processes is specified in the “Operation Guide”section

of this manual.

9. The owner of the equipment must keep this manual along with the records of the purchase

and installation of the equipment for future reference.

10. It is essential that the operator/user was instructed for the correct procedure for lighting,

operation and shutdown of the equipment.

Manifold Pressure

Test Point

Operation GuideIV.

NOTE:

1. This equipment is only for professional use and that it shall be used by qualified persons.

2. Parts or components that have adjustments which are protected by the manufacturer or his

agents shall not be adjusted by the user/ operator.

3. Please use woks with a diameter between 240mm to 280mm.

Equipment ControlsA.

Left Front Burner

Gas Control Knob

Pilot

High Flame

Low Flame

OFF Position

Left Rear Burner

Right Front Burner

Right Rear Burner

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