THORLABS PTR306 Bedienungsanleitung
PTR306 & PTR306B
Manual Fiber Recoater
with Linear Proof Tester
User Guide
PTR306 / PTR306B Recoaters with Linear Proof Testers
Table of Contents
Chapter 1Warning Symbol Definitions..............................................................................................1
Chapter 2Safety....................................................................................................................................2
Chapter 3Description...........................................................................................................................4
Chapter 4Device Selection..................................................................................................................6
Chapter 5Setting up the Unit..............................................................................................................7
Chapter 6Controlling the PTR306/PTR306B....................................................................................11
6.1.Unit Control Buttons .....................................................................................................11
6.2.Power Up........................................................................................................................11
6.3.PTR306 and PTR306B Parameters ..............................................................................12
6.3.1.Inject Parameters (PTR306 Only) ....................................................................................... 12
6.3.2.Cure Parameters ................................................................................................................. 12
6.3.3.Proof Test Parameters ........................................................................................................ 1 2
6.3.4.Advanced Parameters ......................................................................................................... 13
6.4.Priming the PTR306/PTR306B......................................................................................13
6.5.Recoat Process .............................................................................................................17
6.6.Proof Test Process........................................................................................................ 21
Chapter 7VYT300C Handset Controller............................................................................................22
7.1.Power Up........................................................................................................................22
7.2.File ..................................................................................................................................22
7.3.Edit..................................................................................................................................23
7.4.Recoat & Test ................................................................................................................23
7.5.Tools...............................................................................................................................24
Chapter 8Maintenance........................................................................................................................26
8.1.Planned Maintenance....................................................................................................26
8.2.Cleaning .........................................................................................................................26
8.3.Recoat System Maintenance........................................................................................27
8.4.Fuse Replacement.........................................................................................................30
8.5.Proof Test System Maintenance ..................................................................................30
Chapter 9Troubleshooting.................................................................................................................31
9.1.Recoat Diagnostics ....................................................................................................... 31
9.2.Proof Test Diagnostics .................................................................................................32
Chapter 10Appendix..............................................................................................................................33
10.1.Process Parameters......................................................................................................33
10.2.Material Data Safety Sheet ...........................................................................................34
Chapter 11Declaration of Conformity.................................................................................................42
PTR306 / PTR306B Recoaters with Linear Proof Testers Chapter 1: Warning Symbol Definitions
Page 2 TTN090913-D02
Chapter 12Regulatory...........................................................................................................................43
Chapter 13Thorlabs Worldwide Contacts..........................................................................................44
PTR306 / PTR306B Recoaters with Linear Proof Testers Chapter 1: Warning Symbol Definitions
Rev D, October 2, 2020 Page 1
Chapter 1 Warning Symbol Definitions
Below is a list of warning symbols you may encounter in this manual or on your device.
Symbol Description
Direct Current
Alternating Current
Both Direct and Alternating Current
Earth Ground Terminal
Protective Conductor Terminal
Frame or Chassis Terminal
Equipotentiality
On (Supply)
Off (Supply)
In Position of a Bi-Stable Push Control
Out Position of a Bi-Stable Push Control
Caution: Risk of Electric Shock
Caution: Hot Surface
Caution: Risk of Danger
Warning: Laser Radiation
Caution: Spinning Blades May Cause Harm
PTR306 / PTR306B Recoaters with Linear Proof Testers Chapter 2: Safety
Page 2 TTN090913-D02
Chapter 2 Safety
All statements regarding safety of operation and technical data in this instruction manual will only apply when the
unit is operated correctly.
SHOCK WARNING
Unplug the power cord before servicing the unit. Do not operate the unit without all covers and
items properly installed.
CAUTION
Before connecting the AC power cord, make sure the source voltage is between 85 and 265 VAC,
47 - 63 Hz. Input voltages outside these ranges may result in damage to the unit.
CAUTION
The recoat material is a flammable, toxic, acrylate compound. Avoid contact with the skin and eyes.
WARNING
Argon is a chemically inert gas. It is colorless, odorless, tasteless, non-flammable, non-corrosive
and non-toxic. However, the work area should be well ventilated so as to ensure that the correct
oxygen level is maintained.
WARNING
Ensure that the operator is properly trained for the handling of compressed gases and regulators.
Small transparent fiber shards may be present in and around the work area, and as such, the
necessary measures should be taken to ensure the safety of the employee(s).
WARNING
This unit must not be operated in explosive environments. The equipment should be used in a
standard laboratory environment with temperature and humidity control.
WARNING
All materials (such as wipes and gloves) that have acrylate material on them should be disposed
with solid chemical waste.
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PTR306 / PTR306B Recoaters with Linear Proof Testers Chapter 2: Safety
Rev D, October 2, 2020 Page 3
WARNING
Turn off the power to the unit before servicing electrical components, such as fuses or bulbs.
WARNING
Always put on eye protection before turning the lamps on.
WARNING
Acetone is a flammable liquid. Do not dispense or use it near a source of heat.
WARNING
Read the MSDS of the chemical you plan on using to clean the recoat mold.
WARNING
Read the MSDS of the recoat material you plan on using.
WARNING
Make sure all of the bare glass is covered with recoat material in each recoat cycle.
Fuses can be replaced by twisting it to release, and then pulling it out of the housing; it is replaced by pushing the
fuse into the housing and then twisting it to lock in place. The fuse is 6.4 A, 250 V.
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PTR306 / PTR306B Recoaters with Linear Proof Testers Chapter 3: Description
Page 4 TTN090913-D02
Chapter 3 Description
The PTR306 and PTR306B are combination optical fiber Recoater and Linear Proof Testers. The recoat mold
applies a flexible UV acrylate coating to a fusion spliced section of fiber, and the proof test function ensures that a
fiber or fusion splice meets a minimum strength requirement.
Accessories Parts Checklist
When unpacking the device for the first time, check to make sure that you have the following:
PTR306 or PTR306B Manual Fiber Recoater with Linear Proof Tester
12 V Power Supply
AC power cord
Canvas zipper bag containing:
o Wye cable
o Lens tissue
o Eye dropper
o Quartz mold cleaning brush
o 3/32" hex wrench
o 0.035" hex wrench
o Pin with C-clip
o 4-40 x 0.188” fillister-head screws (6)
o Two (2) replacement UV lamps
o Small bottle with cap
o Top inserts for fiber holding blocks (purchased separately)
o Bottom inserts for fiber holding blocks (purchased separately)
Handset controller
Mold assembly (purchased separately)
UV-curable acrylate recoat material (purchased separately)
For PTR306B only: manual injector
If ordered separately: injection syringes and cap
If you are missing any of the above or need replacements, please contact Thorlabs.
PTR306 / PTR306B Recoaters with Linear Proof Testers Chapter 3: Description
Rev D, October 2, 2020 Page 5
Figure 1 System Components
PTR306 / PTR306B Recoaters with Linear Proof Testers Chapter 4: Device Selection
Page 6 TTN090913-D02
Chapter 4 Device Selection
When purchasing a PTR306 or PTR306B, it is necessary to select a mold assembly and fiber holding block inserts
that best match the desired coating diameters of your fiber.
Automatic and Remote Manual Injection System
The PTR306 and PTR306B are both manual fiber Recoaters with an integrated linear Proof Tester, the major
difference comes in the type of injection system utilized by the device. The PTR306 comes with the automatic recoat
injection pump fitted inside the unit. This pump system can be activated either by the “Inject” button on top of the
unit, or with the Handset Controller. An automatic injection system will inject a predetermined volume of recoat
material into the mold assembly. It is compatible with high-index recoat material only.
The PTR306B comes with a manual injection system. This pump system provides a method of manually dispensing
recoat material directly from the recoat bottle into the injection port. This system consists of a syringe with a knurled
dispensing screw, which is fitted to a distribution valve with a two-position selection lever. It is compatible with both
high- and low-index recoat material.
Mold Assemblies
The Mold Assemblies are composed of split quartz mold plates which,
when closed, form the cylindrical mold cavity around the exposed
section of the fiber being recoated. When purchasing the Recoater for
the first time, it is necessary to choose a mold assembly that is
appropriate for the desired fiber coating diameter. They are available for
Ø280 µm, Ø430 µm, or Ø600 µm fiber coatings. Custom mold sizes up
to Ø900 µm are available; please contact Thorlabs for more information. Additional mold assemblies may also be
purchased and swapped out by the user. The assembly simply screws to the top of the device, making the removal
and install simple and easy.
Inserts for Fiber Holding Blocks
When purchasing a PTR306 or PTR306B, the proper set of inserts need to be selected. A total of four inserts (two
top and two bottom) are required for a full unit. The inserts are seated in and secured to the fiber holding blocks.
They can easily be swapped out for different sizes, allowing our Recoaters to adapt quickly should different fiber
coating sizes be desired. The VHJ Series inserts (designed for Recoaters with linear Proof Testers) are compatible
with fiber coating sizes ranging from Ø80 µm to Ø1000 µm.
Item # Top or Bottom Nominal Diameter Min Diameter Max Diameter
V
HJT Top - 80 µm 700 µm
V
HJT900 Top 900 µm 700 µm 1000 µm
V
HJ250 Bottom 250 µm 80 µm 375 µm
V
HJ500 Bottom 500 µm 375 µm 700 µm
V
HJ900S Bottom 900 µm 700 µm 1000 µm
Item # Coating Diameter
RM280
A
280 µm
RM430
A
430 µm
RM600
A
600 µm
PTR306 / PTR306B Recoaters with Linear Proof Testers Chapter 5: Setting up the Unit
Rev D, October 2, 2020 Page 7
Chapter 5 Setting up the Unit
Removing the shipping fixture
Loosen the set screws in the fiber holding blocks using the hex key. Open the lids and lift out the shipping fixture.
Save the shipping fixture in case you ever have to ship the PTR306/PTR306B anywhere.
Figure 2 Removing the Shipping Fixture
Installing the Inserts
Put the top inserts in place and capture them using the set screws in the lid. Use the 0.035" hex key to tighten the
set screws. Put the bottom inserts in place and capture them using the set screws in the base of the fiber holding
block, using the same hex key. As you install the inserts, make sure they are fully seated as you tighten the set
screws.
Figure 3 Installing the Inserts
Attaching the Manual Recoat Injector
If your unit is a PTR306B, you will need to attach the manual recoat injector to the side of the unit. Place the injector
on the side of the unit, and attach it to the unit using the two cap screws from the attached bag. Use the 3/32" hex
key to tighten the screws.
Attaching the Recoat Mold Assembly
Make sure that the base plate, bottom of the mold assembly and microswitch actuating post are cleaned of any dirt
particles. Insert the microswitch actuating post by inserting the long end into the recoat assembly. Verify that the
post moves up and down freely.
Dieses Handbuch passt für folgende Modelle
1
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