Thurman Scale 218 Series Administratorhandbuch

@ 2008-2020 by Thurman Scale

51167

Rev. 8 09/20

218 Series

LED Remote Display

Models: 218, 218RF, 218T Remote Display,

778 Traffic Light

Installation/

Operator Manual

09/20 2 Rev. 8 51167

218 Series LED Remote Display

DOCUMENT 51167

Manufactured by Thurman Scale

255 East Livingston Avenue

Columbus Ohio, 43215

Amendment Record

Created 09/2007

Revision 1 09/2007 Documentation release.

Revision 2 01/2008 Updated specifications and steps.

Revision 3 04/2009 Software Enhancements, added INTELL feature.

Revision 4 10/2009 Updated parts list.

Revision 5 09/2010 Added wiring and parts for 218T and 778.

Revision 6 01/2012 Added RF Signaling information.

Revision 7 08/2019 Added instructions for connecting via RS485; Added Remote

Display RF Part

Revision 8 09/2020 Updated Parts

Disclaimer

Every effort has been made to provide complete and accurate information in this manual. However, although this

manual may include a specifically identified warranty notice for the product, Thurman Scale makes no

representations or warranties with respect to the contents of this manual, and reserves the right to make changes

to this manual without notice when and as improvements are made.

Thurman Scale shall not be liable for any loss, damage, cost of repairs, incidental or consequential damages of

any kind, whether or not based on express or implied warranty, contract, negligence, or strict liability arising in

connection with the design, development, installation, or use of the scale.

This document contains proprietary information protected by copyright. All rights are reserved; no part of this

manual may be reproduced, copied, translated or transmitted in any form or by any means without prior written

permission of the manufacturer.

09/20 3 Rev. 8 51167

Table of Contents

SECTION 1: GENERAL INFORMATION .................................................................. 5

1.1. Introduction................................................................................................................ 5

1.2. Specifications............................................................................................................. 6

SECTION 2: COMPANY SERVICE INFORMATION.................................................. 7

2.1. General Service Policy............................................................................................... 7

2.1.1. Conferring with Our Client ................................................................................................... 7

2.2. Getting Started........................................................................................................... 8

2.2.1. Pre-Installation Checklist ..................................................................................................... 8

2.2.2. Unpacking ............................................................................................................................ 8

2.2.3. Safety ................................................................................................................................... 9

2.3. Users’ Responsibilities ............................................................................................... 9

SECTION 3: INSTALLATION................................................................................... 10

3.1. Installing the 1605 Remote Display.......................................................................... 10

3.1.1. Introduction ........................................................................................................................ 10

3.1.2. Installation.......................................................................................................................... 10

3.2. Wiring the Remote Display....................................................................................... 11

3.2.1. Wiring Configuration .......................................................................................................... 11

3.3. Installing the 218RF Remote Display ....................................................................... 13

3.3.1. Introduction ........................................................................................................................ 13

3.3.2. Installing the REMOTE DISPLAY RF Antenna.................................................................. 13

3.3.3. Installing the INDICATOR RF Antenna.............................................................................. 14

3.3.4. Powering Up for RF Unit Test............................................................................................ 15

3.4. Traffic Light Wiring ................................................................................................... 16

3.5. Installing the Optional Temperature Probe............................................................... 16

3.6. Installing Multiple Displays ....................................................................................... 17

3.6.1. 20mA Configuration ........................................................................................................... 17

3.6.2. RS232 Configuration.......................................................................................................... 17

3.6.3. RS485 Configuration.......................................................................................................... 18

3.7. Starting up the Remote Display................................................................................ 18

SECTION 4: PROGRAMMING ................................................................................. 19

4.1. Accessing the Control Buttons ................................................................................. 19

4.1.1. 218 Desktop Remote Display ............................................................................................ 19

4.1.2. 2185 Remote Display ........................................................................................................ 19

4.2. Programming With The Buttons ................................................................................ 20

4.2.1. PCB Switch Functions ....................................................................................................... 20

4.3. Communications Programming ................................................................................ 22

4.3.1. Automatic Programming Mode .......................................................................................... 22

4.3.2. Adjusting the Digit Placement............................................................................................ 23

4.3.3. Display Output Default Setups........................................................................................... 23

4.3.4. Manual Programming Mode .............................................................................................. 24

SECTION 5: SERVICE & MAINTENANCE .............................................................. 32

5.1. Receive / Warning.................................................................................................... 32

5.2. RF Transmitter/Receiver Will Not Transmit .............................................................. 32

5.3. Voltage Test............................................................................................................. 32

Table of Contents

09/20 4 Rev. 8 51167

SECTION 6: PARTS................................................................................................. 33

6.1. 1.5” Remote Display – Wiring Chart......................................................................... 33

6.2. 1.5” Remote Display – Parts List............................................................................. 34

6.3. 1.5” Remote Display – Parts Diagram ...................................................................... 36

6.4. 5” Remote Display – Wiring Chart............................................................................ 36

6.5. 5” Remote Display - Parts List.................................................................................. 38

6.6. 5” Remote Display - Parts Diagrams........................................................................ 40

6.7. 218 RF Remote Display (31850) - Parts List ............................................................ 43

6.8. 218 RF Remote Display - Parts Diagram ................................................................. 45

6.9. 218T Remote Display (29774) - Parts List................................................................ 47

6.10. 218T Remote Display - Parts Diagram................................................................... 49

6.11. 778 LED Traffic Light (29790) Parts List............................................................... 51

6.12. 778 LED Traffic Light - Parts Diagrams.................................................................. 53

APPENDIX I: TS-218 PROGRAMMING................................................................... 56

APPENDIX II: IS 3000 SERIES PROGRAMMING ................................................... 57

APPENDIX III: CONNECTING INSTRUMENTS TO THE 1600 SERIES DISPLAY

VIA RS485 ................................................................................................................ 58

APPENDIX III: CPU ASSEMBLY – CURRENT VS. PREVIOUS MODELS ............. 60

A. 218 – (30400), 1-1/2” CPU Assy Wiring Chart ........................................................................ 61

B. 218RF – (30400), 5” CPU Assy Wiring Chart.......................................................................... 61

C. 218T – (30400), 5” CPU Assembly Wiring Chart .................................................................... 61

D. 218 – (27416), 1-1/2” CPU Assy Wiring Chart * ..................................................................... 62

09/20 5 Rev. 8 51167

Section 1: General Information

1.1. Introduction

The Thurman 1600 Series is an intelligent L.E.D. remote display.

•The bright red L.E.D. display is easily viewed from distances of up to 75 feet for

the 27741, and up to 300 feetfor the 27745.

─The unit is equipped with an Adjustable Intensity Control

•It is housed in a weather-tight enclosure for inside or outside use.

─The Reflect Mode displays the weight information correctly in a mirror.

─A hooded shield eliminates glare and protects it from debris and weather.

─There are no moving parts within the Remote Display.

─The unit can detect the data communication protocols of nearly every scale

manufacturer’s instruments with a Programmable Learning Mode.

•The 218RF Remote Display is installed with a Radio Frequency (RF)

Controlled Modem and comes with a Stand-alone RF Modem for the

transmitting peripheral device.

─The system allows for wireless communication between the remote display

and a weighing instrument or computer.

•The 218T Traffic Light can be configured to work with dry contact relay closure

or with serial data from instruments such as FB3000. Refer to the appropriate

instrument manual for details.

•The 778 Stop Light is a separate stand-alone unit that interfaces with a Remote

Display and the Indicator for a simultaneous GO/STOP message.

Section 1: General Information

09/20 6 Rev. 8 51167

1.2. Specifications

Display Types •218 (27741)

─One-and-a-half inch (1.5”) High Intensity LED

Display

•218 (27745)

─Five inch (5”) High Intensity LED

Display

─Six (6) digits with seven (7) segments

─Includes decimal and colon

•218RF Remote Display with RF Interface (31850)

─Comes with a factory-installed internal RF Transmitter/Receiver,

and a stand-alone RF Transmitter/Receiver.

•The system allows for wireless communication between the remote

display and a weighing instrument or computer.

•218T (29774)

─5 inch green dot for GO

─5 inch red X for stop

•778 Stop Light (29790)

─Green circle for GO.

•Five inch (5”) red “X” for STOP.

Additional Display

Features

─Time ─ Lb. or Kg displays

─Date ─ GR or NT displays

─

Temperature (optional)

Communication

Interface

•RS232, 50 feet maximum

•20mA Current Loop, 1000 ft. maximum

•Active or Passive

•RS485, 4000 ft. max

•Dry contact relay closure for traffic lights

Frequency Range

902-928 MHz

Program Setup

Automatic or Manual

Viewing Distance

•

27741

– Up to 75 feet

•

27745

– Up to 300 feet

Enclosure

•

218 (27745) – NEMA 3

•

218 (27741) – NEMA 4X

Temperature Range

-29C to 49C / -20F to 120F

Power

115VAC 1A Max

09/20 7 Rev. 8 51167

Section 2: Company Service Information

2.1. General Service Policy

Prior to installation, always verify that the

equipment satisfies the customer's

requirements as supplied, and as described

in this manual.

2.1.1. Conferring with Our Client

•The lead tech must be prepared to recommend the arrangement of components

which provide the most efficient layout, utilizing the equipment to the best possible

advantage.

•The warranty policy must be explained and reviewed with the customer.

If the equipment cannot satisfy the application and the application

cannot be modified to meet the design parameters of the

equipment, the installation should NOT be attempted.

It is the customer/operator's responsibility to ensure the equipment

provided by Fairbanks is operated within the parameters of the

equipment's specifications and protected from accidental or

malicious damage.

Before the installation is considered complete, the equipment is to

be programmed to meet or exceed any applicable weights and

measures requirements.

Section 2: Company Service Information

09/20 8 Rev. 8 51167

2.2. Getting Started

2.2.1. Pre-Installation Checklist

The following points should be checked and discussed with the Area Sales Manager

and/or customer, if necessary, before the technician goes to the site and installs the

equipment.

Check the customer's application to make certain it is within the

capabilities and design parameters of the equipment.

If the installation process might disrupt normal business

operations, tell the customer and ask that they make ample

arrangements.

Is properly-grounded power available at the installation location?

Be sure that the equipment operator(s) are available for training.

The Service Technician must thoroughly review the installation procedures.

The service technician reviews the recommended setup with the Area Sales

Manager or Area Service Manager, and together they identify all necessary

variations to satisfy the customer's particular application.

2.2.2. Unpacking

Follow these guidelines when unpacking all equipment:

•Check in all components and accessories according to the

customer's order.

•Remove all components from their packing material, checking

against the invoice that they are accounted for and not

damaged.

─Advise the shipper immediately, if damage has occurred.

─Order any parts necessary to replace those which have been damaged.

─Keep the shipping container and packing material for future use.

─Check the packing list.

•Collect all necessary installation manuals for the equipment and accessories.

•Open the equipment and perform an inspection, making certain that all hardware,

electrical connections and printed circuit assemblies are secure.

•Do not reinstall the cover if the final installation is to be performed after the pre-

installation checkout.

•Keep equipment away from magnetic material or other instruments which use

magnets in their design.

Section 2: Company Service Information

09/20 9 Rev. 8 51167

2.2.3. Safety

Follow these safety precautions during operation:

•Be careful lifting and moving the remote terminal when

installing or repairing it.

•Ensure that the supporting structure for the remote display

suits its weight in advance of installation.

2.3. Users’ Responsibilities

All electronic and mechanical calibrations and or adjustments

required for making this equipment perform to accuracy and

operational specifications are considered to be part of the

installation.

•They are included in the installation charge.

•Only those charges which are incurred as a result of the equipment's inability to

be adjusted or calibrated to performance specifications may be charged to

warranty.

The equipment consists of printed circuit assemblies which must

be handled using ESD handling procedures, and must be replaced

as units.

•Replacement of individual components is not allowed.

•The assemblies must be properly packaged in ESD protective material and

returned intact for replacement credit per normal procedures.

Absolutely no physical, electrical or

program modifications are to be made

to this equipment, other than selection

of standard options and accessories.

•Electrical connections other than those

specified may not be performed, and physical

alterations to the installed unit (holes, etc.)

are not allowed.

09/20 10 Rev. 8 51167

Section 3: Installation

3.1. Installing the 1605 Remote Display

3.1.1. Introduction

The 218 Series Display comes with a mounting bracket on the back of the

enclosure.

•The AC power cord exits the enclosure through a watertight gland in the bottom of

the case.

•One additional small watertight gland on the left side of the unit is provided for

future expansion.

•Two additional watertight glands are provided for the RS232 or 20mA loop cable

from the indicator.

•The Display can be wall mounted or, using ACC 1400, mounted to a pole.

•The 778 Stop Light can be pole mounted using Slip-fitter Accessory, or wall

mounted using Wall Mount Bracket.

3.1.2. Installation

1. Mount the display in its proper designated location.

2. Remove the four screws holding the Access Panel and Liquid-tight

Glands on the bottom of the display enclosure.

3. Bring the Communications Cable from the Indicator through the Water-tight

Gland in the plate from the bottom of the display.

─Provide enough cable inside the display to reach TB1 on the PC Board.

4. Dress and tin the ends of the Communications Cable wires.

5. Remove the Plug-in Connector from TB1.

6. Wire the plug as shown in the selected wiring configuration.

7. Insert the Pluginto TB1.

8. Reinstall the four screws on the bottom of the display enclosure.

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