Tiger HEXA SERIES Leitfaden

Operator’s Manual and Spare Parts

Disc Plough

MODEL –DH

HEXA SERIES

Dear Customer,

With the decision to buy TIGER agriculture machinery, you have made

a wise choice. You will immediately note the ruggedness and

dependability of this machine. This manual contains information on

operation and maintenance of the machine. Observing all advice will

guarantee a regular working order a longer machine life and savings

on machine maintenance. To avoid injuries and to get the best results

from your machine, read it carefully and keep it around for future

reference.

GANESH AGRO EQUIPMENTS is always at your disposal to give you

quick and efficient assistance to maintain the correct operation and

maximum output of this machine.

With best Wishes

GANESH AGRO EQUIPMENTS

North Gujarat

India

Disclaimer:

GANESH AGRO EQUIPMENTS reserves the right to after the machine without prior notice andwithout immediately updating this

manual. The Disc plough is designed exclusively for working the soil. Failure to use this machine other than as described in this

manual could result in human injury and / or equipment damage and / or equipment damage. GANESH AGRO EQUIPMENTS

declines any responsibility for damage or injury caused by, directly or indirectly, from breakage of the machine or parts thereof, as

w ellas those causedby proper or improper useof thesame.

CONGRATULATION

2.1

3.1

4.1

4.2

5.1

5.2

5.3

5.4

5.5

5.6

5.7

6.1

6.2

7.1

7.2

7.3

7.4

7.5

7.6

10.

11.

12.

Introduction

Description of the Machine

Areas of Usage

Warranty

Expiry of Warranty

Technical Specifications

Dimensions of Machine

Main Parts of Machine

Safety Measures

Follow General Safety Instructions

Follow Equipment Safety Instructions

Follow Operating Safety Instructions

Follow Transporting Safety Instructions

Follow Maintenance Safety Instructions

Follow Storage Safety Instructions

Safety Stickers on the Machine

Attaching of the machine to the Tractor

Transporting of the machine and the stability of the tractor and the

machine during Transport

Tractor Stability and Lifting Capacity Check

Usageof Machine

Cutting Angle Adjustments

Width of Cut Adjustment

Leveling the Plough

Scrapper Adjustments

Depth Adjustments

Guide Wheel Adjustment

Detach of the Machine from the tractor

Maintenance

Trouble Shooting

Torque Table

Parts Identification with Code

INDEX

1. INTRODUCTION

This manual describes the regulations for usage and maintenance of the

machine. This manual is integrating part of product and must be kept in safe

place consultation during the whole life span of the machine. It is user’s

responsibility to check that the machine is operated only inoptimum conditions of

safety for people, animals and properly. So the machine must be used by trained

person who knows all usage rules mentioned in this book.

2. DESCRIPTION OF THE MACHINE

Hexa series disc plough mounted to tractor with three point linkage system

(Universal) and trailed by drawbar. Machine can be easily transported to the field.

2.1 AREAS OF USAGE

These disc plough are used for deep ploughing/ land preparation of rough soil.

Before use of chisel, cultivators and disc harrow on the field, you use this disc

plough for deep ploughing and turn over of the soilas primary tillage. These disc

ploughs are also used on all kinds of soils for making of seed bed, seedling bed,

chopping of weeds, mixing of organic and inorganic fertilizers with soil and

aeration as easily.

3. WARRANTY

- On delivery, check that the equipment has not been damaged during transport

and that the accessories are integral and complete.

ATTENTION

- The customer should instruct personnel on accident risks, on the

operator safety devices provided, on noise emission risks and on general

accident prevention regulations provided for by the international

directives and by the law in the country in which the machines are used.

- In any case, the machine should be used exclusively by skilled operators

who will be held to follow scrupulously the technical and accident –

prevention instructions in this manual.

- It is the user’s responsibility to check whether the machine is operated

only in optimum conditions of safety for people, animals and property.

- The purchaser will enforce his rights on the warranty only when he has

respected conditions concerning the benefit of warranty.

- The warranty is valid for one year, against all defects of material from the date

of delivery of the equipment.

- The warranty does not include working and shipping costs.

- Obviously, all damage to person or things are executed from warranty.

- The warranty is limited to the repair or replacement of the defective piece,

according to the instructions of the manufacturer.

- Dealer or users may not claim any indemnity from the manufacturer for any

damage they may suffer (because of costs for labour, transport, defective,

workmanship, direct or indirect accidents, loss of earnings on the working

positions, etc.)

3.1 EXPIRY OF WARRANTY

WARRANTY expires:

- If limits set out intechnical data table are ignored during the usage.

- If instructions set out in this manual have not been carefully followed.

- If the equipment is used badly, defective maintenance or another errors by

client.

- If original spare parts are not used.

- Any claims following the receipt of damaged goods shall be presented in writing

within 8 days from the receipt of the goods.

You must obey all mentioned rules in this book.

Otherwise, you can be injured and your machine

can be damaged.

4. TECHNICAL SPECIFICATION

** Manufacturer reserves rights to change them without notice.

If the machine is handled by winch, it must be lifted hookingonto

Appropriate holes with suitable winch or crane. Becauseof danger

involved, this operations should be carried out by trained and responsible

persons. The mass of machine is mentioned on the identification plate.

SPECIFICATION

DH02

DH03

DH04

DH05

Linkage

Three Point Linkage –CAT II

Disc Number

Disc

Diameter(inch)

26” to 30”

Disc Spacing

(mm)

540

Working Width

(mm)

600

900

1200

1500

Total Width (mm)

1115

1265

1420

1570

Weight (kg)

380

460

585

690

Tractor Power

(HP)

55 –60

65 –70

75 –80

85 - 90

Penetration Depth

(mm)

150 - 300

4.1 DIMENTIONS OF THE MACHINE

Unit

DH02

DH03

DH04

DH05

Length

1560

2130

2520

2910

Width

1115

1265

1420

1570

Height

1300

4.2 MAIN PARTS OF MACHINE (i.e.DH03)

PART

REFE.NO.

DESCRIPTION

QTY

Top Mast Component

DishFitting Bracket

Plain Washer

Hex Nut

Hex Bolt

DishScrapper Bracket

DIsh Scrapper

Hex Bolt

DishFitting Assembly

Furrow Dish Assembly

5. SAFETY MEASURES

Safety alert symbol is used in conjunction with following Signal words, according

to the degree of possible injuries that may result operating the implement;

DANGER identifies the most serious

hazards, if not avoided, will result in death

or serious injury.

WARNING indicates a potentially

hazardous situation that, if not avoided,

could result in death or serious injury, and

includes hazards that are exposed when

guards are removed. It may also be used

to alert against unsafe prctices.

CAUTION indicates a potentially

hazardous situation that, if not avoided,

may result in minor or moderate injury. It

may also be used to alert against unsafe

practices.

IMPORTANT indicates instruction or

procedure that, if not observed, can cause

damage to equipment or environment.

NOTE indicates helpful information.

READ –UNDERSTAND –FOLLOW, the safety messages following the Safety

Alert symbol and Signal Words. Failure to comply with safety messages could

result inserious bodily injury or death.

5.1 FOLLOW GENERAL SAFETY INSTRUCTIONS

The machine must be used only by authorised and well-trained

operators. The operators must have read and understood the

instructions of this manual. They must make adequate preparation for

the proper use of the machine and in case of doubt about the use of

the machine and/or the interpretation of this manual the operator must

contact the Manufacturer or the Dealer.

The manual must always remain with the machine. In case of loss or

damage, request a new copy to the manufacturer or your Dealer.

Follow strictly the rules prescribed by the safety pictograms applied to

the machine.

Be sure that all safety pictograms are legible. If pictograms are worn,

they are replaced with others obtained from the Manufacturer and

placed in the position indicated by this manual.

Before using the machine, make sure that all safety devices are

installed and in good working conditions. In case of damages of

shields of shields, replace them immediately.

Is forbidden to remove or alter safety devices.

Before starting and during operation of the implement make sure there

are no people or animals in the area of operation: the machine can

project material from the back, with risks of serious injury or death.

Pay maximum attention to avoid any accidental contact with rotating

parts of the machine.

During operation, adjustment, maintenance, repairing or transportation

of the machine, the operator must always use appropriate Personal

Protective Equipment (PPE)

Do not operate the implement while wearing loose-fitting clothing that

can give rise to entanglement in parts of the machine.

Do not operate the implement when tired, not in good condition or

under the influence of alcohol or drugs.

If the use of the machine is required at night or in conditions of

reduced visibility, use the lighting system of the tractor and possibly an

auxiliary lighting system.

5.2 FOLLOW EQUIPMENT SAFETY INSTRUCTIONS

Use the implement for its intended purpose only. Improper use can

damage the implement and cause serious injury to persons, animals,

or death.

The machine should be used by a single operator driving the tractor.

Any unauthorised modification of the machine may cause problems in

safety and relieves the manufacturer from any liability for damages or

injuries that may result in operators, third parties, and objects.

Before using the machine, familiarise yourself with its controls and its

working capacity.

Do not leave the implement unattended with tractor engine running.

Do not operate implement on unstable (muddy or sandy) or rocky

ground.

Keep the machine clean from debris and foreign objects which may

damage functioning or cause injury.

Do not use the machine if the category of the connecting pins of the

Disc plough does not match that of the tractor hitch system.

Do not use the machine with missing bolts, screws, pins or safety pins.

Never use the machine to transport or lift people, animals or objects.

Make certain that at least 20 % of the total weight (tractor, implement

and ballast) is on the front axle of the tractor to ensure stability. Add

front ballast if required.

Do not operate the implement if the driveshaft is damaged. The

driveshaft could break during operation, causing serious injury or

death. Remove the driveshaft and repair or replace it before continuing

operation.

5.3 FOLLOW OPERATING SAFETY INSTRUCTIONS

Before using the machine, be sure to have cleared the operating area

from obstacles (stones, branches, debris, etc.). Mark all the obstacles

that cannot be removed (e.g., by means flags).

Its forbidden to stand near an implement like this when parts are

moving.

The operator must operate implement (lifting/lowering) only from the

driving seat of the tractor. Do not perform lifting manoeuvres on the

side or behind the tractor.

Before making changes in direction, turns or going in reverse, slightly

lift the implement off the ground after disengaging the power take-off,

to avoid damage to the machine.

In the presence of step or slopes (greater than 15 degree) the action of

this machine may cause instability of the tractor with a risk of tipping

off which a consequence may be serious injury or death hazard.

Consult the manual for the tractor to determine the maximum slope

that the tractor can handle.

Stop operating immediately if blades strike a foreign object. Repair all

damage and make certain rotor and blades are in good condition

before resuming operation.

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