Titan 1204 Leitfaden
Titan Implement, LLC 3 1200-1600 Series Rotary Cutters
(423) 334-0012 August 2016
Pre-Delivery Checklist
The Dealer should inform the Purchaser of this product of the Warranty terms, provisions, and procedures that
are applicable. The Dealer and Purchaser should review the contents of the Operator’s Manual including safety
equipment, safe operation and maintenance, review the Safety Signs on the implement (and tractor if necessary),
and the Purchaser’s responsibility to train their operators in safe operation procedures.
• IMPLEMENTS: I have explained that Defl ectors, Guards, or Shields must be installed and maintained in good
repair.
• DRIVELINES: I have made certain that all driveline, gearbox, and other shields are in good repair and
fastened securely in place to prevent injuries from entanglement or thrown objects.
• MOUNTED IMPLEMENTS: I have explained that it is not possible to guard against thrown objects when the
cutter is lifted off the ground, and that operator is responsible for watching out for persons in the work area.
PRE-DELIVERY SERVICE
CHECK AND ADJUST OR LUBRICATE AS REQUIRED
See Operator’s Manual for Details
Inspection Performed - Warranty and Safety Procedures Explained - Installation Complete
LUBRICATION & HYDRAULICS
Gearbox Lubricant Level, Factory Filled
CUTTER
Check that Gearbox Bolts are Properly Tightened
Check that Blade Carrier Bolt is Properly Tightened
and Cotter Pin is in Place
Review Procedure to Adjust Cutting Height and Level
Check that All Hardware is Properly Tightened
Grease All Zerks
ATTACHMENTS & INSTALLATION
Make Sure The Chain Shielding (Optional) is Attached
Check that Blades are Installed in Correct Rotation
Direction
Make Sure All Bolts, Pins, and Nuts are Properly
Installed and Tightened
I have thoroughly instructed the buyer on the above-described equipment. This review included the Operation and
Parts Manual content, equipment care, adjustments, safe operation, and applicable warranty policy.
Date__________________ Dealer Rep. Signature_________________________________________
The above equipment and Operator’s Manual have been received by me, and I have been thoroughly instructed as
to care, adjustments, safe operation, and applicable warranty policy.
Date__________________ Owner’s Signature_________________________________________
CUTTER TO TRACTOR CONNECTIONS
Make Sure A-Frame Pivot & Links are Properly
Installed
Make Sure Lift Arms are Adjusted Equal
Pre-Operation Check Complete
SAFETY ITEMS
Make Sure Protective Shields are Properly Installed
Make Sure Safety Decals are Installed
Review Operator’s Manual (Supplied)
Make Sure Tractor PTO Shield is Installed
Make Sure S.M.V. Sign is Installed if Needed
(Customer Supplied)
ADMA Driveline Safety Manual Supplied
AEM Mower Safety Manual (Supplied in Canister)
AEM Mower Safety Video has Been Shown to
Purchaser
Cut Here to Remove Page or Make Copies of This Page
Titan Implement, LLC 5 1200-1600 Series Rotary Cutters
(423) 334-0012 August 2016
Titan Implement Will Provide
One (1) AEM Mower Safety Practices Video
Please Send Me: ____VHS Format – AEM/FEMA Mower Operator Safety Video
____DVD Format – AEM/FEMA Mower Operator Safety Video
____Operation and Parts Manual
____AEM Mower Operator’s Safety Manual
Requester Name:________________________________________Phone:__________________________
Requester Address:______________________________________________________________________
City:________________________________________ State:_______________________
Zip Code:____________________________
Cutter Model:_______________________________ Serial Number:_______________________________
Date Purchased:____________________________ Dealer Salesperson:___________________________
Dealership Name:___________________________ Dealership Location:___________________________
Mail to:
Titan Implement
P.O. Box 649
Decatur, TN 37322
Or Fax to:
(423) 334-0023
Or Email to:
Cut Here to Remove Page or Make Copies of This Page
Titan Implement, LLC 7 1200-1600 Series Rotary Cutters
(423) 334-0012 August 2016
Table of Contents
1. INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . 8
1.1 Welcome . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.2 Safe Operation . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.3 Safety Shields . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.4 Intended Usage . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.5 Operator Orientation . . . . . . . . . . . . . . . . . . . . . 9
1.6 Serial Number Location (Typical) . . . . . . . . . . . 9
1.7 Product Improvements . . . . . . . . . . . . . . . . . . . 9
1.8 Disposal of Equipment at End of Useful Life . . 10
1.9 Unanswered Questions . . . . . . . . . . . . . . . . . . 10
2. SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.2 Safety Alert Symbols . . . . . . . . . . . . . . . . . . . . 11
2.3 Safety Icon Nomenclature . . . . . . . . . . . . . . . . 12
2.3.1 Personal Protection/Important
Information . . . . . . . . . . . . . . . . . . . . . . 12
2.3.2 Prohibited Actions . . . . . . . . . . . . . . . . 12
2.3.3 Hazard Avoidance . . . . . . . . . . . . . . . . 12
2.4 General Safety Instruction. . . . . . . . . . . . . . . . 13
2.5 Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.6 OSHA Training Requirements . . . . . . . . . . . . . 14
2.7 Federal Laws and Regulations . . . . . . . . . . . . 15
2.8 Sign-Off Form . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.9 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.10 Transporting . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.11 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.12 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3. SAFETY SIGNS AND INSTRUCTIONAL
LABELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.1 General Information. . . . . . . . . . . . . . . . . . . . .18
3.2 How to Install Replacement Safety Signs . . . . 18
3.3 Safety Signs . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.3.1 Cutter Deck Safety Signs. . . . . . . . . . . 20
4. NOMENCLATURE . . . . . . . . . . . . . . . . . . . . . 22
4.1 Description and Intended Use . . . . . . . . . . . . . 22
4.1.1 Owner/Operator Manual Storage. . . . . 22
4.2 Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . 23
5. ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5.1 Tools Required . . . . . . . . . . . . . . . . . . . . . . . . 24
5.2 Assembly Procedure . . . . . . . . . . . . . . . . . . . . 24
5.3 Installation and Removal of Driveline
to Tractor PTO . . . . . . . . . . . . . . . . . . . . . . . . 29
5.4 Checking the Driveline Length . . . . . . . . . . . . 30
5.5 Shortening the Driveline . . . . . . . . . . . . . . . . . 30
6. OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . 31
6.1 User Safety Training . . . . . . . . . . . . . . . . . . . . 31
6.2 Tractor Requirements . . . . . . . . . . . . . . . . . . . 31
6.2.1 Tractor Requirements and Capabilities 31
6.2.2 Tractor Safety Devices. . . . . . . . . . . . . 32
6.2.3 ROPS and Seat Belt . . . . . . . . . . . . . . 32
6.2.4 Tractor Horsepower . . . . . . . . . . . . . . . 32
6.2.5 3-Point Hitch . . . . . . . . . . . . . . . . . . . . 32
6.2.6 Power Take-Off (PTO) . . . . . . . . . . . . . 32
6.3 Attaching to Tractor . . . . . . . . . . . . . . . . . . . . 33
6.4 Detaching from Tractor . . . . . . . . . . . . . . . . . . 33
6.5 Setting the Rotary Cutter. . . . . . . . . . . . . . . . . 34
6.5.1 Setting the Cutting Height . . . . . . . . . . 34
6.6 Tire and Wheel . . . . . . . . . . . . . . . . . . . . . . . . 34
6.7 Initial Setup Checklist . . . . . . . . . . . . . . . . . . . 35
6.8 Machine Break-In . . . . . . . . . . . . . . . . . . . . . .36
6.9 Pre-Operation Checklist . . . . . . . . . . . . . . . . . 36
6.10 Operation Checklist . . . . . . . . . . . . . . . . . . . . . 36
6.11 Operating Safety . . . . . . . . . . . . . . . . . . . . . . . 37
6.12 Optional Chain Shielding. . . . . . . . . . . . . . . . . 38
6.13 Right of Way (Roadway) Mowing . . . . . . . . . . 38
7. TRANSPORTING. . . . . . . . . . . . . . . . . . . . . . . 39
7.1 Transporting Safety (Road) . . . . . . . . . . . . . . . 39
8. STORAGE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
8.1 Storage Safety. . . . . . . . . . . . . . . . . . . . . . . . . 40
8.2 Placing In Storage . . . . . . . . . . . . . . . . . . . . . . 40
8.3 Removing From Storage . . . . . . . . . . . . . . . . 40
9. SERVICE AND MAINTENANCE . . . . . . . . . . 41
9.1 Maintenance Safety. . . . . . . . . . . . . . . . . . . . . 41
9.2 Greasing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
9.3 Driveline Lubrication . . . . . . . . . . . . . . . . . . . . 42
9.4 Gearbox Lubrication . . . . . . . . . . . . . . . . . . . .42
9.5 Blade Servicing . . . . . . . . . . . . . . . . . . . . . . . 42
9.5.1 Blade Removal. . . . . . . . . . . . . . . . . . . 42
9.5.2 Blade Installation . . . . . . . . . . . . . . . . . 42
9.5.3 Blade Sharpening . . . . . . . . . . . . . . . . 43
9.6 Blade Carrier Removal . . . . . . . . . . . . . . . . . . 43
9.7 Blade Carrier Installation . . . . . . . . . . . . . . . . . 43
9.8 Shear Bolt Replacement (If Equipped) . . . . . . 43
9.9 Slip Clutch Operational Check . . . . . . . . . . . . 43
9.10 Slip Clutch Adjustment . . . . . . . . . . . . . . . . . . 44
9.11 Bolt Torque Requirements . . . . . . . . . . . . . . . . 44
9.12 Welding Repairs . . . . . . . . . . . . . . . . . . . . . . . 44
9.13 Service Record . . . . . . . . . . . . . . . . . . . . . . . . 45
10. TROUBLESHOOTING . . . . . . . . . . . . . . . . . . 46
11. SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . 48
11.1 Bolt Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
11.1.1 Standard Torque Values. . . . . . . . . . . . 53
12. WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . 54
13. PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
13.1 Tailwheel Assembly . . . . . . . . . . . . . . . . . . . . .57
13.2 Hitch Assembly . . . . . . . . . . . . . . . . . . . . . . . . 58
13.3 Deck Assembly . . . . . . . . . . . . . . . . . . . . . . . . 60
13.4 Driveline Assembly . . . . . . . . . . . . . . . . . . . . . 62
13.5 Gearbox. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
13.6 Blade Assembly. . . . . . . . . . . . . . . . . . . . . . . . 65
13.7 Optional Chain Shield . . . . . . . . . . . . . . . . . . . 66
1200-1600 Series Rotary Cutters 8 Titan Implement, LLC
August 2016 (423) 334-0012
1. INTRODUCTION
1.1 Welcome
1200 Series Rotary Cutter
1300 Series Rotary Cutter
1400 Series Rotary Cutter
1500 Series Rotary Cutter
1600 Series Rotary Cutter
Congratulations on your choice of a Titan Implement
rotary cutter. This equipment has been designed and
manufactured to meet the needs of discerning users.
The Titan Implement rotary cutter is designed to cut
grass, weeds, and light brush.
Many features incorporated into this rotary cutter are
the result of suggestions made by customers like you.
Read this manual carefully to learn how to operate
the rotary cutter safely and how to set it to provide
maximum cutting effi ciency.
By following the operating instructions in conjunction
with a good maintenance program, your Titan
Implement rotary cutter will provide many years of
trouble-free service.
Titan Implement, LLC 9 1200-1600 Series Rotary Cutters
(423) 334-0012 August 2016
This manual covers Titan Implement rotary cutter
models:
Model Model
1204 1205
1206 1305
1306 13062TW
1405 1406
1405BG 1406BG
1505 1506
1507 1606
1607
1.2 Safe Operation
Safe, effi cient, and trouble-free operation of your rotary
cutter requires that you, and anyone else who will be
using or maintaining the unit, read and understand the
information contained within the Owner’s Manual.
Use this manual for frequent reference and to pass on
to new operators or owners.
WARNING
Read And Understand Manual
To prevent personal injury or even death, be
sure you read and understand all of the
instructions in this manual and other related OEM
equipment manuals! The rotary cutter, if not used
and maintained properly, can be dangerous to users
unfamiliar with its operation. Do not allow operating,
maintaining, adjusting, or cleaning of this rotary
cutter until the user has read this manual and has
developed a thorough understanding of the safety
precautions and functions of the unit.
This rotary cutter is designed for the specifi c purpose
of cutting grass, weeds, and light brush. DO NOT
modify or use this rotary cutter for any application
other than that for which it was designed.
Rotary cutters maintained or operated improperly or
by untrained personnel can be dangerous; exposing
the user and/or bystanders to possible serious
injury or death.
1.3 Safety Shields
Some of the illustrations in this manual may show
the equipment with safety shields removed for clarity.
Never operate the rotary cutter unless all safety shields
are in place.
WARNING
Cutting or Entanglement Hazard
Operating the rotary cutter without the
safety shields can result in physical
injury or death. Make sure all shields are properly
installed before operating the rotary cutter. This
equipment should never be operated with any safety
shielding removed.
1.4 Intended Usage
Do not use this rotary cutter for any other purpose than
its intended use; cutting grass, weeds, and light brush.
1.5 Operator Orientation
The directions left, right, front, and rear, as mentioned
throughout this manual, are as seen from the tractor
operator’s seat and facing in the direction of travel.
1.6 Serial Number Location (Typical)
The model number and serial number decals are
located to the left of the gearbox.
Model Number ______________________________
Serial Number ______________________________
1.7 Product Improvements
Because Titan Implement, LLC maintains an ongoing
program of product improvement, we reserve the
right to make improvements in design or changes in
specifi cations without incurring any obligation to install
them on units previously sold.
1200-1600 Series Rotary Cutters 10 Titan Implement, LLC
August 2016 (423) 334-0012
1.8 Disposal of Equipment at End of Useful
Life
The Titan Implement, LLC rotary cutter has been
designed for the specifi c purpose of cutting grass,
weeds, and light brush. When this unit is no longer
capable of doing its designed purpose, it should be
dismantled and scrapped. Do not use any materials or
components from this unit for any other purpose.
1.9 Unanswered Questions
If you have any questions not answered in this manual
or require additional copies or the manual is damaged,
please contact your dealer or:
Titan Implement, LLC
P.O. Box 649
232 Industrial Lane
Decatur, TN 37322
Phone: (423) 334-0012
Fax: (423) 334-0023
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