TLV BB1N Bedienungsanleitung

172-65143M-04 (BB1N·BBF1N) 7 October 2021

Ball Butterfly Valve

BB1N · BBF1N

172-65143M-04 (BB1N·BBF1N) 7 Oct 2021

Contents

Introduction ........................................................................ 1

Safety Considerations........................................................ 2

Specifications..................................................................... 4

Configuration...................................................................... 5

Installation.......................................................................... 6

Maintenance....................................................................... 7

Disassembly/Reassembly.................................................. 8

Troubleshooting ............................................................... 14

TLV EXPRESS LIMITED WARRANTY............................ 15

Service............................................................................. 17

Introduction

Thank you for purchasing the TLV ball butterfly valve.

This product has been thoroughly inspected before being shipped from the factory.

When the product is delivered, before doing anything else, check the

specifications and external appearance to make sure nothing is out of the

ordinary. Also be sure to read this manual carefully before use and follow the

instructions to be sure of using the product properly.

The TLV ball butterfly valve offers a combination of the superior sealing properties

of the ball valve and the smooth rotary movement of the butterfly valve.

If detailed instructions for special order specifications or options not contained in

this manual are required, please contact TLV for full details.

This instruction manual is intended for use with the models listed on the front

cover. It is necessary not only for installation but for subsequent maintenance,

disassembly/reassembly and troubleshooting. Please keep it in a safe place for

future reference.

172-65143M-04 (BB1N·BBF1N) 7 Oct 2021

Safety Considerations

Read this section carefully before use and be sure to follow the instructions.

Installation, inspection, maintenance, repairs, disassembly, adjustment, and

valve opening/closing should be carried out only by trained maintenance

personnel.

The precautions listed in this manual are designed to ensure safety and

prevent equipment damage and personal injury. For situations that may occur

as a result of erroneous handling, three different types of cautionary items are

used to indicate the degree of urgency and the scale of potential damage and

danger: DANGER, WARNING and CAUTION.

The three types of cautionary items above are very important for safety: be

sure to observe all of them as they relate to installation, use, maintenance, and

repair. Furthermore, TLV accepts no responsibility for any accidents or

damage occurring as a result of failure to observe these precautions.

Symbols

Indicates a DANGER, WARNING or CAUTION item.

Indicates an urgent situation which poses a threat of death or serious

injury

Indicates that there is a potential threat of death or serious injury

Indicates that there is a possibility of injury or equipment/product

damage

DO NOT use for toxic, flammable or otherwise hazardous fluids.

Use only for fluids listed in the specification table. This product is for

intended use only. Improper use may result in such hazards as damage to

the product or malfunctions that may lead to serious accidents.

Install properly and DO NOT use this product outside the

recommended operating pressure, temperature and other

specification ranges.

Improper use may result in such hazards as damage to the product or

malfunctions that may lead to serious accidents. Local regulations may

restrict the use of this product to below the conditions quoted.

Take measures to prevent people from coming into direct contact

with product outlets.

Failure to do so may result in burns or other injury from the discharge of

fluids.

When disassembling or removing the product, wait until the internal

pressure equals atmospheric pressure and the surface of the

product has cooled to room temperature.

Disassembling or removing the product when it is hot or under pressure

may lead to discharge of fluids, causing burns, other injuries or damage.

Continued on the next page

DANGER

WARNING

CAUTION

WARNING

CAUTION

172-65143M-04 (BB1N·BBF1N) 7 Oct 2021

Be sure to use only the recommended components when repairing

the product, and NEVER attempt to modify the product in any way.

Failure to observe these precautions may result in damage to the product

and burns or other injury due to malfunction or the discharge of fluids.

Do not use excessive force when connecting threaded pipes to the

product.

Over-tightening may cause breakage leading to fluid discharge, which

may cause burns or other injury.

Use only under conditions in which no freeze-up will occur.

Freezing may damage the product, leading to fluid discharge, which

may cause burns or other injury.

Do not stand on or apply body weight to the handle.

The handle may break, resulting in injury or other accidents.

Use only under conditions in which no water hammer will occur.

The impact of water hammer may damage the product, leading to fluid

discharge, which may cause burns or other injury.

CAUTION

172-65143M-04 (BB1N·BBF1N) 7 Oct 2021

Specifications

DO NOT use for toxic, flammable or otherwise hazardous fluids.

Use only for fluids listed in the specification table. This product is for

intended use only. Improper use may result in such hazards as damage

to the product or malfunctions that may lead to serious accidents.

WARNING

Install properly and DO NOT use this product outside the recommended

operating pressure, temperature and other specification ranges.

Improper use may result in such hazards as damage to the product or

malfunctions which may lead to serious accidents. Local regulations

may restrict the use of this product to below the conditions quoted.

CAUTION

Use only under conditions in which no freeze-up will occur. Freezing

may damage the product, leading to fluid discharge, which may cause

burns or other injury.

CAUTION

Model

BB1N

BBF1N

Connection

Screwed

Flanged

Size (mm)

15, 20, 25, 32, 40, 50

Max. Operating Pressure (MPaG) PMO

1.0

Max. Operating Temp. (°C) TMO

185

Max. Allowable Pressure (MPaG) PMA*

1.0

Max. Allowable Temp. (°C) TMA*

185

Applicable Fluid

Steam, water, air

Cv Values

(Cv US)

Size

(mm)

BB1N

BBF1N

9.6

8.0

18.4

15.5

29.0

26.0

50.2

47.0

81.5

78.0

135.0

(1 MPa 10.197 kg/cm2)

* Maximum allowable pressure (PMA) and maximum allowable temperature (TMA) are

PRESSURE SHELL DESIGN CONDITIONS, NOT OPERATING CONDITIONS

Avoid using the ball valve in the half-open position, as it may result in damage to the

valve seat. Be sure to use it in the fully open or fully closed positions.

Also, do not use with slurries.

Specifications for special order products may vary. Check the drawings, etc. for

specifications.

172-65143M-04 (BB1N·BBF1N) 7 Oct 2021

Configuration

Handle Unit (Both BB1N and BBF1N)

Valve Unit

No.

Name

No.

Name

No.

Name

Body

Bushing

Gasket

Inlet Union

Gasket

Stem Packing

Flange

Valve Shaft

Seal

Ball

Spindle

Guide Bushing

Valve Seat

Holder

Holder Screw

Washer

Flange Bolt

Belleville Washer

O-ring

Gland Seat

No.

Name

Handle

Bushing

Belleville Washer

Handle Bolt

172-65143M-04 (BB1N·BBF1N) 7 Oct 2021

Installation

DO NOT use for toxic, flammable or otherwise hazardous fluids.

Use only for fluids listed in the specification table. This product is for

intended use only. Improper use may result in such hazards as damage

to the product or malfunctions that may lead to serious accidents.

WARNING

Install properly and DO NOT use this product outside the recommended

operating pressure, temperature and other specification ranges.

Improper use may result in such hazards as damage to the product or

malfunctions which may lead to serious accidents. Local regulations

may restrict the use of this product to below the conditions quoted.

CAUTION

Take measures to prevent people from coming into direct contact with

product outlets. Failure to do so may result in burns or other injury from

the discharge of fluids.

CAUTION

Use only under conditions in which no freeze-up will occur. Freezing

may damage the product, leading to fluid discharge, which may cause

burns or other injury.

CAUTION

Do not use excessive force when connecting threaded pipes to the

product. Over-tightening may cause breakage leading to fluid

discharge, which may cause burns or other injury.

CAUTION

Do not stand on or apply body weight to the handle. The handle may

break, resulting in injury or other accidents.

CAUTION

Installation, inspection, maintenance, repairs, disassembly, adjustment and valve

opening/closing should be carried out only by trained maintenance personnel.

1. Before installation, be sure to remove all protective seals.

2. Before installing the product, blow out the inlet piping to remove any piping scraps, dirt

and oil. Close the inlet valve after blowdown.

3. There are no inlet or outlet restrictions for installation.

4. To facilitate maintenance of screwed products, the installation of a union at the outlet

is recommended.

If there is a problem, determine the cause by using the “Troubleshooting” section in this

manual.

172-65143M-04 (BB1N·BBF1N) 7 Oct 2021

Maintenance

Take measures to prevent people from coming into direct contact with

product outlets. Failure to do so may result in burns or other injury from

the discharge of fluids.

CAUTION

Be sure to use only the recommended components when repairing the

product, and NEVER attempt to modify the product in any way. Failure to

observe these precautions may result in damage to the product or burns

or other injury due to malfunction or the discharge of fluids.

CAUTION

Valve Seat Replacement

Replacement of the valve seat with a new valve seat after approximately 100,000 cycles

depending on fluid quality and operation conditions will allow for prolonged use of the

product.

For instructions on valve seat replacement, see the Disassembly/Reassembly section.

Additional Tightening of the Valve Unit Gland Section

It is possible to further tighten the gland section in the valve unit. Where there is leakage

from the gasket or seal, tighten the gland section further using the following instructions:

1. Detach the handle unit (see instructions on p. 8).

2. Tighten, using the following steps:

1) Loosen the holder screw.

2) Tighten the holder further in with a socket wrench.

3) Retighten the holder screw.

Cautions when applying additional tightening:

Do not tighten the holder completely the first time. Do not tighten the holder any

more than is necessary to stop leakage.

If leakage continues even after the holder has been tightened, replace worn parts.

172-65143M-04 (BB1N·BBF1N) 7 Oct 2021

Disassembly/Reassembly

When disassembling or removing the product, wait until the internal

pressure equals atmospheric pressure and the surface of the product

has cooled to room temperature. Disassembling or removing the

product when it is hot or under pressure may lead to discharge of fluids,

causing burns, other injuries or damage.

CAUTION

Be sure to use only the recommended components when repairing the

product, and NEVER attempt to modify the product in any way. Failure to

observe these precautions may result in damage to the product or burns

or other injury due to malfunction or the discharge of fluids.

CAUTION

Do not use excessive force when connecting threaded pipes to the

product. Over-tightening may cause breakage leading to fluid

discharge, which may cause burns or other injury.

CAUTION

Use the following procedures to remove components. Use the same procedures in

reverse to reassemble.

(Installation, inspection, maintenance, repairs, disassembly, adjustment and valve

opening/closing should be carried out only by trained maintenance personnel.)

Detaching/Reattaching the Handle and Valve Units

Part

During Disassembly

During Reassembly

During Inspections

Handle Bolt

Remove with a hex key

Coat threaded portions with

anti-seize, and tighten to

the proper torque

—

Bushing

Remove the bushing

Reinsert the bushing

—

Belleville

Washer

Remove the Belleville

washer

Reinsert the Belleville

washer

—

Handle

Remove the handle

Reattach the handle

Check for damage, or

deformation, particularly

the area in contact with

the spindle

(1 N·m 10 kg·cm)

172-65143M-04 (BB1N·BBF1N) 7 Oct 2021

Disassembly/Reassembly of the Valve Unit Gland Section

Part

During Disassembly

During Reassembly

During Inspections

Holder Screw

Remove with a hex key

For stainless steel valve

bodies, coat the threaded

portions with anti-seize

and tighten to the proper

torque

—

Holder

Remove with a socket

wrench

For stainless steel valve

bodies, coat the threaded

portions with anti-seize

and tighten to the proper

torque

—

Guide Bushing

Remove guide bushing

Reinsert guide bushing

Check for wear

Seal

Remove the seal

Use a new part

—

Stem Packing

Remove the packing

Use a new part

—

Spindle

Remove the spindle

Reinsert the spindle

Check both faces for

deformation. Check

for wear, damage and

corrosion

Valve Shaft

Remove the valve shaft

Reinsert the valve shaft

Check for wear or

deformation

Gland Seat

Remove the gland seat

Use a new part

—

Washer

Remove the washer

Reinsert the washer

Check for damage or

deformation

Belleville

Washer

Remove the Belleville

washer

Reinsert the Belleville

washer, referring to the

drawing on the following

page for proper orientation

Check for damage or

deformation

Gasket

Remove the gasket and

clean sealing surfaces

Replace with a new gasket

if damaged or deformed,

referring to the drawing on

the following page for

proper orientation.

—

(1 N·m 10 kg·cm)

NOTE: 1. Reassemble the gland section after reassembling the valve section (see the

Disassembly/Reassembly of the Valve Section in the Disassembly/Reassembly

section).

2. When reinserting the spindle and valve shaft into the ball:

for the screwed model, finger-tighten the inlet union; for the flanged model, finger-

tighten the flange bolt. This serves as preparation for centering the ball.

When reassembly is completed, tighten the valve holder.

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