TOHATSU 115 Bedienungsanleitung

TOHATSU

OUTBOARDS

No.00311050-O

of this manual may be reproduced or transmitted in any form or by

any means without the express written permission of Tohatsu

Corporation.

.,;c, ,.:i i .. pi ,, ,. .,, i ,... _,,,, ,~,.,.~.., ,~ ,,A ,~,

TOHATSU ENGINE

OWNER REGISTRATION AND INDENTIFICATION

Upon purchasing this product, be sure your dealer fills out the WARRANTY

CARD correctly and mails it to the distributor. completely fdled in. This card

identlfles you as the legal owner of the product and serves as your warranty

registration of the same.

If this procedure is not followed, your outbord will not be covered by warranty.

PREDELIVERY CHECK

Be sure that the product has been checked by an authorized TOHATSU dealer

before the delivery.

Warranty

This Tohatsu product is fully guaranteed against defective materials and

workmanship for the period from the date of purchase. provided that the

purchase has been registered in accordance with the above.

The warranty will not apply to normal worn parts, adjustments, tune-ups or to

any damage caused by:

1) Uses or operations NOT conforming to the instructions described in this

cwnm manual;

2) Participating in or preparing for racing or other competitive activity;

3) Water entering the engine or the engine room,

4) Any other thoughtless use or operation

The warranty will become void if the product has been altered, modified or

repaired by any other than a company or a service firm authorized by

TOHATSU.

The warranty will cover only your TOHATSU product and will not cover the

boat mounted with the product, trailer, equipment or accessories associated to

the product.

Serial Number

Please record the serial number of the engine (indicated on the lower engine

ccwer and cylinder block) in the space below. This number will come in handy

in the event of theft or to quickly help identify the product type.

Serial Number :

TOHATSU ENGINE

To you the Customer

Thank you for selecting a Tohatsu product. You are now the proud owner of an

excellent outboard engine, which will serve you for many years to come.

We would like to point out that carefree usage can only be assured on the

condition that this manual is read through in its entirely and maintenance

routines. as described later in this manual. are followed carefully. Should

difficulty arise with the engine, please check the trouble according to the

troubleshooting list at the end of this manual. and if it can not be remedied.

contact an authorized Tohatsu service shop or your dealer.

We hope you will get much enjoyment from this product and wish you good

luck with your boating adventures.

Tohatsu Corporation

NOTICE

HEED ALL WARNINGS AND CAUTIONS AS SET FORTH HEREIN.

THEY HAVE BEEN INCLUDED FOR YOUR SAFETY AND MUST BE

READ CAREFULLY NEGLIGENCE IN OBSERVING SUCH WARNINGS

AND CAUTIONS COULD RESULT IN SEVERE INJURY OR DEATH.

EMERGENCY STOP SWITCH

The stop switch will cut off the engine when the stop switch line is pulled out.

This line connects to the wrist of the operator, effectively preventing injuries

from the propeller in case he fallen overboad. We highly recommend use of the

stop switch line. since it can save the life of the operator if bad things come to

wane. However, we would also like to point out the drawbacks of the switch to

the operator. Accidental activation of the switch (such as the line being pulled

in heavy seas), could cause passengers to lose their balance, fall overboard, and

could result in loss of power in heavy seas. strong currents or high winds. Loss

of control while mooring is another potential hazards

To prevent such hazardous situation. the line is curled and will extend to a full

1,300mm.

WARNING

As the operator/driver of the boat, you are responsible for the safety of those

aboard, other crafts around you and that local boating regulations are followed.

As such you should possess thorough knowledge of correct operation of the

boat, its accessories and the engine. Thus, to learn about correct operation and

maintenance of the engine, please read through this manual carefully.

TOHATSU ENGINE

WARNING

It is very difficult for a person standing or floating in the water to take evasive

action should he see a power boat heading in his direction, even at a slow

speed. Therefore. it is strongly recommended that when your boat is in the

immediate vicmity of people in the water, the engme be shifted to neutral and

shut off.

SERIOUS INJURY IS LIKELY IF CONTACT IS MADE WITH A PERSON

IN THE WATER BY A MOVING BOAT, GEAR HOUSING, PROPELLER,

OR ANY SOLID DEVICE RIGIDLY ATTACHED TO A BOAT OR

GEARHOUSING.

It is the operator’s responsibility to perform all safety checks and to ensure that

all lubricatmn and maimenance instructions are complied with for safe

operation It is also the operator’s responsibility to return the unit to the local

dealer for periodic inspection.

Correct periodic maintenance and good care of this outboard engine will lessen

the chance for problems and keep overall operating expenses at a minimum.

SERVICING, REPLACEMENT PARTS & LUBRICANTS

Only let an authorized TOHATSU service shop perform servicing or main-

tenance on this product. Be sure to use genuine parts, and genuine lubricants or

recommended Iubricantx

MAINTENANCE

As the owner of this outboard engine. you should have acquanted yourself with

the correcr maintenance of the same. Please comply with all instructions on

lubrication and maintenance. and return the engme to the dealer for periodic

inspection at the prescribed intervals.

Troublefree operation cannot be expected unless the engine receive conect

periodic maintenance and is taken good care of. Moreover, if such maintenance

is performed periodically. it is not likely that a costly overhaul would ever be

required.

USE OF SERVICE SHOP

When subjecting your TOHATSU product to a check or a repair, please be sure

to use a TOHATSU dealer authorized by the TOHATSU or a TOHATSU agent.

CONTENTS

Page

SPECIFICATIONS .......................................... .,g

NOMENCLATURE ......................................... -9

1. ENGINE INSTALLATION ON BOAT~--~~~..~~~~.--~~~~I o

2. REMOTE CONTROL BOX ............................ .,4

Installing the Remote Control Box ........................... ‘14

H Connecting the Remote Control Cable to the Remote Control Box .. .15

Connecting the Remote Control Cable to the Engine ............ .17

Connecting Cords and Cables ............................ ...2 0

3. TRIM ADJUSTMENT .................................. -22

q properTrimAngle ....................................... .23

~lmproperTrimAngle(bowrisestoohigh).~~.--~~~~~~~~~.-~~~~~2 3

ImproperTrim Angle (bow dips into the water) ................ “23

4. MULTI-PURPOSE METER. ........................... .24

5. INSTALLING THE DRAG LINK ASSEMBLY

....... ...2 7

6. BATTERY ............................................. .28

, F,,,== & ENGINE OIL ..................................

. .2g

8. Running ................................................ 32

q Break-in

................................................ .32

gStafiing .............................................. ...3 3

Manual Start-in case of trouble with the electric starter motor ...... .36

q Wam.up .............................................. .3*

CJ.WARNING SYSTEM ................................... .-,9

10. OPERATION OF THE REMOTE CONTROL BOX.....4 1

11. MOORING WITH THE ENGINETILTED

UP...........4 4

12. DISMOUNTING THE ENGINE FROM THE BOAT . ...4 6

13. ADJUSTMENTS.. _. . -4,

p Remote contra, Lever Load I.. , .4,

q TrimTabAdjustment I.. . -. .47

14. INSPECTION AND MAINTENANCE ...............----4a

n Dally ,nspection , . . .48

q Periodic[nspectionChecklist-. -. -. .53

q Cha”gingGearOil~........,-~............-..............-~~

q CleaningTanksandtheFilten ... -55

H Checking and Refilling Oil in the Power Trim &Tilt Unit. . 37

,(j. W,NT,=R STORAGE.. . =,a

16. PRE-SEASON CHECK.. _. -60

17. CHECKING AFTER STRIKING UNDERWATER

OBJECT. . .62

18. IF THE ENGINE BECOMES SUBMERGED

IN WATER.. _. _. _. -62

19. PRECAUTIONS IN COLD WEATHER ....“--........63

20. TR(-,,,BLES,,(-,OTlNG , . _. _. _. _. .63

2,. ,.,CCESS,-,R\ES

. _. 1. _. -65

22. OPTIONAL ACCESSORlES _. _. .&j

23. PROPELLER S,==ECTlON

. _. ._. . .._. . . . . .68

24,

W,R,NG DIAGRAM... . . . . ._.._... . . . . . . . . . . . . . ,.-by

SPECIFICATIONS

Overall Width, mm (in) ._,._,,_,____.

Approx. 390 (15.35) (upper en-

gine cover)

Overall Height, mm (in) .,.,,.,___,,_ L: 1,560 (61.4) XL: 1,687 (66.4)

Transom Height, mm (in) .._._... L: 516 (20.3) XL: 643 (25.3)

Weight, kg (lbs) . ..._.._.__._._.._......, L: 156 (330.3) XL: 159 (337.0)

Max. Output, kW (FS) ._.........._... 85.74 (115)

Full Throttle Speed range, ‘pm. _. 5,200 - 5,700

No. of Cylinders .,._...._.,_.__._.__..,...4

Piston Displacement, cc (in’) ..___. 1,768 (107.89)

Bore & Stroke, mm (in) _,__,_,,___,__

88 X 72.7 (3.464 X 2.862)

Exhaust System _...._...._.__.____,.,.....

Through hub exhaust

Lubrication . . . . .. .... ...... ... . . Separating oil supply auto mixing

svstem

Fuel Mixing Ratio ._....._._....__.._.... 5O:l - 12O:l

Cooling System _...._..........__......... Forced water cooling

Starting System .._.._.__....._......... Electric starter motor

Ignition .. ..._._.._......._.................... Contact Pointless CD. Ignition

Spark Plugs ._...._.........._............... NGK B8HS-lO/BR8HS-10 or

Chamoion L-78 fl.Omm eauj

Alternator .._........._....__.......,....,,.,. 12V, 330W

Tilt Stages . .._._............... 5

Engine Oil _,_......._,.,,_,__,....,.,,..,,,., Genuine TOHATSU Motor Oil

or recommended one (TCW- Ill )

Gear Oil ................. .. ...... . .. . ... Tohatsu gear oil, API GL5 (SAE

#80 to #90)

Fuel Tank Capacity,

litter rUS eal) . ...._...._.............. 22.7 161

Engine Oil Capacity,

litter (US gal) . .._....___.......... 6 (1.6)

Gear Reduction Ratio .._._.._.__,_,.__

13:.26

NOMENCLATURE

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