Tool Shed TSASG3 Bedienungsanleitung

AIRLESS SPRAY GUN

www.thetoolshed.co.nz

TSASG3

OPERATION MANUAL OPERATION MANUAL

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TABLE OF CONTENTS PRODUCT DETAILS

Product Model ToolShed Airless Spray Gun

Product Code TSASG3

DISTRIBUTED BY:

Product Details 3

Specications 4

Product Identication 5

Safety Guidelines 6

Assembly 11

Operation 13

Cleaning 15

Maintenance 17

Troubleshooting 18

Note:

This manual is for your reference only. Due to the continuous improvement of

the ToolShed products, changes may be made at any time without obligation or

notice.

Warranty:

This product may be covered under The ToolShed warranty. For more information, see

our Terms & Conditions at www.thetoolshed.co.nz

Thank You

For the purchase of this ToolShed product. We try our hardest to supply customers like you

with the best quality products available, at the best price possible. We cant wait to continue

working together in the future.

Please contact us for any servicing, replacement parts, or questions you might have about

your ToolShed product by visiting our website, or calling: 0800 948 665.

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SPECIFICATIONS PRODUCT IDENTIFICATION

Motor Power 230 Volts / 50 Hertz

Motor Size 950 Watts

Maximum Working Pressure 3300 PSI

Flow Rate 0 – 2 LPM

Working Environment Temperature 5°C – 40°C

Storage Environment Temperature 25°C – 55°C

Standard Nozzle 517 (Included)

Net. Weight 7.1 KG

1Pressure Adjustment Knob

2Electrical Switch

3Pressure Relief Valve

4Fluid Outlet

5Suction Tube

6Drain Hose

715 Metre Hose

8500mm Extension Pipe

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SAFETY GUIDELINES SAFETY GUIDELINES

• DO NOT use the power tool or machinery

in rainy conditions or wet areas where the

power tool or machinery could get wet.

Water in this power tool or machinery can

lead to electric shock.

• Only use the power tool or machinery

when the plug correctly matches the

power outlet. Modifying plugs greatly

increases the risk of electric shock.

• Keep the power cord away from anything

that could damage it such as sharp edges,

moving parts or heat. A damaged power

cord increases the risk of electric shock.

• Only operate outdoors with the use of an

outdoor extension lead. Not all extension

leads are suited to outdoor use and using

one which is not can greatly increase the risk

of electric shock.

• Avoid body contact with grounded or

earthed surfaces. Surfaces such as radiators,

ranges, pipes, and refrigerators can increase

the risk of electric shock due to your body

being earthed or grounded.

• Never carry the power tool by the cord,

or yank the cable from the power outlet.

This can damage the internal wiring and may

become a hazard.

WARNING

Electric shock can cause serious injury

or, in some cases be fatal.

Electrical Safety

• Use the correct tool for the job. Forcing

a tool to do a job it was not designed for

increases the risk of accident or injury.

• Disconnect tools and machinery from

power, or remove batteries before doing

any maintenance or adjustments, or

before storing the tools and machinery.

This reduces or removes the risk of a power

connection that causes the tool or machinery

to accidentally re, which can help prevent

injury or accident.

• Check the general condition of the power

tool for damage or any problems that

could aect the way the tool or machine

works. An unrepaired tool or machine can

lead to accident and injury. Only have your

tool or machine repaired with genuine parts

from The ToolShed.

• Only use the power tool and machinery

with genuine parts or accessories that are

designed to be used with this power tool

and machinery. Failure to do so could result

in accident or injury or damage your tool or

machinery.

• Store your tool or machinery out of reach

of children, and away from untrained

personnel when not in use. Use by some-

body untrained, or a child, could lead to

accident or serious injury.

Power Tool & Machinery Use &

Care

• Always wear personal protective equip-

ment (PPE). Eye protection, ear protection,

dust masks, and other protective equipment

will help to reduce the risk of personal injury

or long-term illnesses.

• Dress appropriately. DO NOT wear loose

clothing that can get caught in moving

parts. Keep hair, loose clothing, jewellery,

and anything else that could be of risk, away

READ ALL SAFETY WARNINGS &

INSTRUCTIONS. Failure to follow

instructions and warnings could lead to

serious injury, electric shock, or re.

from moving parts in the machine, or they

could become caught therein.

• Always remain alert and DO NOT operate

power tools or machinery under the inu-

ence of any substances such as alcohol

or drugs, including prescription medica-

tions. Lack of focus could lead to injury or

accidents while operating these power tools

and machinery.

• Always ensure proper footing and

balance. Overreaching can lead to slipping

and falling which can result in injury or acci-

dent.

• Ensure the power switch is in the OFF

position before connecting any battery,

or power source to the power tool or

machinery. This can cause injury as tools

and machinery can suddenly re incidentally

when live, causing accidents.

• Use all provided dust collection and

extraction attachments, if included. This

equipment, along with the use of PPE dust

masks, can help keep you safe from dust, and

keep your work site clear from hazards.

• Ensure loose parts such as wrenches

or adjusting keys are removed before

starting the power tool or machinery.

WARNING

Work Area Safety

Personal Safety

• Ensure that your work area is kept clean

and well lit. Lack of visibility and clutter

greatly increase the risk of accident when

using tools.

• Keep bystanders, pets, and children

clear when operating this power tool or

machine. They can cause distraction or risk

injury to themselves.

• Ensure you are not operating the power

tool or machinery in the presence of dust,

liquids, ammable gases, or anything

that can create an explosive atmosphere.

Power tools and machinery can create sparks

which can lead to ignition and re hazards in

working environments.

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SAFETY GUIDELINES

Hazardous Vapours

Explosion or Fire

• Always wear personal protective equip-

ment (PPE).

• Paints, solvents, insecticides, and other mate-

rials can be harmful if inhaled, or if they are to

come in contact with the body.

• Use a respirator or mask if vapours have the

potential to be inhaled. Read all instructions

supplied with the mask to ensure it will

provide the necessary protection.

• Wear protective eye wear and clothing.

• Always ush the unit into a separate metal

container, at low pump pressure, with the

spray tip removed.

• Follow the material and solvent manufac-

turers warnings and instructions.

• Know the contents of the paints and solvents

being sprayed. Read all Material Safety Data

Sheets (MSDS) and container labels provided

with the paints and solvents.

• Use extreme caution when using materials

with a ashpoint below 21°C. (Flashpoint

is the temperature that a uid can produce

enough vapours to ignite).

• Use lowest possible pressure to ush the

equipment.

• Do not spray onto pump assembly.

• Solvent and paint fumes can ignite or

explode, causing severe injury and/or

property damage.

• Provide extensive exhaust options and fresh

air introduction to keep the air within the

spray area free from any accumulation of

ammable vapours.

• Do not spray in a conned area.

• Avoid all ignition sources such as static elec-

tric sparks, open ames, pilot lights, electrical

appliances, and hot objects.

• Do not smoke or light cigarettes in the spray

area.

• Ensure oor area is well ventilated, ammable

vapours are often heavier than air.

• The spray gun and objects in and around

the spray area must be properly grounded in

order to prevent static sparks.

• Keep area clean and free of paint or solvent

containers, rags, and other ammable mate-

rials.

• Use only conductive or high-pressure fuel

hoses.

SAFETY GUIDELINES

Injection Injury Explosion Hazard Due to

Incompatible Materials

Airless Sprayer Electrical Installation Drawing

• Will cause property damage or severe

injury.

• Do not use materials containing bleach or

chlorine.

• Do not use halogenated hydrocarbon

solvents such as bleach, mildewcide, meth-

ylene chloride, and trichloroethane. They are

not compatible with aluminium.

• The high-pressure paint stream produced

by this Airless spray gun can pierce the

skin and underlying tissues, leading to

serious injury.

• Never aim the gun at any part of the body.

• Do not aim the gun at/spray any person or

animal.

• Never allow any part of the body to touch

the uid stream.

• Never put your hand in front of the gun.

Gloves will not provide protection against an

injection injury.

• Always lock the gun trigger, shut the pump

o, and release all pressure before servicing,

cleaning the tip or guard, changing tips, or

leaving the tool unattended.

• Pressure will not be released by turning o

the motor. Refer to the section in this manual

regarding pressure release.

• Always remove the spray tip before ushing

or cleaning the system.

• Paint hoses can develop leaks from wear,

kinking, and abuse. Always inspect the hose

before each use, and do not use the hose to

lift or pull the spray gun.

• Never use a spray gun without a working

trigger lock and trigger guard in place.

• All accessories must be rated at or above 3000

PSI. This includes spray tips, guns, extensions,

and hoses.

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SAFETY GUIDELINES A SS E M B LY

Air Gun Specic Safety

Service

Before Starting

Pressure Relief Procedure

Procedure

• Have your tools and machinery serviced

at The ToolShed with ToolShed replace-

ment parts. This will ensure that the safety

of the power tool or machine is maintained.

• All hoses, ttings, and lter caps must be

secured before operating the spray pump.

Unsecured parts may eject at great force or

leak a high-pressure uid stream causing

severe injury.

• All hoses, swivels, guns, and accessories must

be rated at or above 3000 PSI.

• Do not spray outdoors on windy days.

• Wear protective clothing to keep paint o

your skin and hair.

• Do not operate or spray near children – keep

children away from the equipment at all

times.

• Read all instructions and safety procedures

before operating equipment.

• Before each use, check all hoses for cuts, leaks,

abrasions, or bulging. Check for damage

or movement of couplings. Immediately

replace the hose if any of these conditions

exist—NEVER REPAIR A PAINT HOSE.

• Check all ttings and connections in the

pump system, hose, and gun to ensure they

are tight.

• Check to ensure that there is a spray tip

attached to the gun, and that the tip is the

correct size for the coating you are to spray.

(There are various tips available for each type

of coating or conguration).

• Make sure the power source is securely

grounded and matches the motor rating of

your sprayer.

• Oil is used by the factory for testing and

protection. It is necessary to ush the unit

before spraying. Clean the pump with warm

soapy water. Ensure the hydraulic oil in the

pump is clean and sucient in volume, then

begin the following procedure.

Follow this pressure relief procedure whenever

you are instructed to relive pressure, stop

spraying, check or service the equipment, or

install or clean spray tip.

• Turn OFF power and turn pressure control to

the lowest pressure setting.

• Hold the gun against the side of a grounded

metal ushing pail. Trigger the gun to relive

the pressure.

• Remove spray tip from gun.

• Put the input hose and pressure relief tube

into a bucket with some water.

• Turn on the motor and push the pressure

valve upright. In a few seconds, water will

begin to ow up through the tube and ow

out from the outlet valve, tighten the outlet

valve clockwise, then the pressure valve

clockwise.

• When the pressure reaches up to around

207 Bar, check if there is any leakage on the

outlet hose.

• If there is no leakage, open the spray gun and

give it a test spray. Clean the oil in the pump.

Change the soapy water and use clean water

when the spray appears is clean.

• Turn o power, continue to spray until water

stops coming out.

• Unlock the trigger lock. Put the pressure

valve upright until there is no more soapy

water in the pump.

WARNING

The warnings and precautions

discussed in this manual cannot cover

all possible conditions and situations

that may occur. It must be understood

by the operator that common sense

and caution are factors which cannot

be built into this product, but must be

supplied by the operator.

• It is not possible to cover every conceivable

situation you can face. Always exercise care

and use your common sense. If you get into

a situation where you feel unsafe, stop and

seek expert advise. Contact your dealer,

service agent, or an experienced user. Do not

attempt any task you feel unsure of!

Always Use Common Sense • Turn the Prime Valve down.

• If you suspect the spray tip or hose is

clogged, or the pressure has not been fully

relieved after following the steps above,

VERY SLOWLY loosen the tip guard retaining

nut or hose end coupling to relieve pressure

gradually, then loosen completely.

• Engage trigger safety lock on the gun if the

unit is being shut down or left unattended.

12 13

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A SS E M B LY OPERATION

Set Up Priming the Spray Gun Painting

Priming & Start Up Steps

• Attach the paint hose to the paint gun and

attach with two wrenches.

• Turn the pressure control knob to the low

pressure spray setting.

• Attach the paint hose to the paint hose outlet

and tighten with a wrench.

This procedure is used for rst time operation

and also to ush storage uids out of the sprayer.

Oil Based Paint:

• Flush with mineral spirits followed by warm,

clean water.

Water Based (Latex) Paint:

• Flush with warm, clean water.

• Before painting, ensure the sprayer has

been primed and verify that the nozzle tip is

aligned properly.

• Once primed, adjust the nozzle to the spray

setting.

• Start spraying at the lowest setting on the

pressure control knob. Continue to increase

pressure as needed by turning the knob

clockwise until you achieve your ideal spray

pattern.

• Plug in sprayer and turn on the power.

• The sprayer will start pumping and water

or ushing solvent, along with air bubbles,

will be purged from the system. Let uids

discharge from the priming tube into the

waste bucket for 30–60 seconds then switch

the power to OFF.

• Remove the suction tube from water or

ushing solvent, and submerge the tube in

the paint pail.

• Switch the power to ON.

• The paint should work itself from the suction

tube to the sprayer priming tube until the

paint discharges from the return tube. Point

the gun into the waste bucket and pull the

trigger.

• Turn the spray/prime switch to spray mode

and continue to spray into the waste bucket.

• Stop spraying and activate the trigger lock.

• Remove the priming tube from the waste

bucket and clip it back to the suction tube,

and submerge in the paint pail.

• If the motor stops, the pump and tubes are

primed. If it does not stop, repeat the priming

steps.

• Separate the smaller priming tube from the

suction tube.

• Place the priming tube in the waste bucket.

• Submerge the suction tube in water or in a

ushing solvent.

• Turn the prime/spray switch to prime mode.

• Adjust the pressure control knob to the

Prime/Clean setting.

WARNING

NOTE

Ensure that the sprayer is turned o and

unplugged from the power source.

To prevent re when using Mineral

Spirits, ground the gun by holding

it against a metal container while

ushing it.

Remove or cover any objects in the area

that you want to protect from paint

over-spray and mist.

14 15

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OPERATION CLEANING

Painting Techniques

• Keep the gun approximately 300mm (1 Foot)

from the surface you are painting.

• Relieve pressure and drain paint from the

tubes.

• Submerge suction tube in water or ushing

liquid.

• Un-thread the spray tip and remove.

• Turn to Spray Mode.

• Switch power to ON.

• Spray paint into the paint pail.

• Separate tubes.

• Place priming tube into an empty waste

bucket.

• Do not fan the gun or the paint will be

uneven.

• Keep gun straight and move arm across at a

steady rate while staying one foot from the

surface.

Overlap

Strokes

16 17

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CLEANING MAINTENANCE

• Before cleaning or performing any mainte-

nance, you must ensure the tool is switched

o and disconnected from the power supply.

• Compressed air is the most eective way to

cleanthistool.AlwayswearPPEsafetygoggles

when cleaning tools with compressed air.

• Check the carbon brushes of the machine in

the event of excessive sparking.

• Ventilation openings and switch levers must

be kept clean. DO NOT attempt to clean by

inserting pointed objects through openings.

• Do not use harsh chemicals or solvents when

cleaning this tool.

• If you discover any damaged or broken parts,

consult your nearest ToolShed for replace-

ments and advise.

Daily Maintenance

General Repair Information

• The lifetime of the equipment is reliant on

you properly maintaining the machine.

• Read the manually carefully before use.

• Check electrical requirements before use.

• Thoroughly clean the equipment and acces-

sories after use.

• Coil the tube after cleaning to help prevent

damage.

• Ensure the machine is always adequately

lubricated, especially after extended periods

without use.

• Keep all screws, nuts, washers, gaskets, and

electrical ttings that are removed during

repair procedures. These parts are not usually

provided with replacement kits.

• Test the repairs after problems are corrected.

• If the sprayer does not operate properly,

review the repair procedure under TROUBLE-

SHOOTING to ensure the correct steps were

taken.

• Do not operate the sprayer without the

motor shroud in place. Replace if damaged.

Motor shroud directs air around the motor

to prevent overheating and insulates the

control board from accidental electric shock.

WARNING

Protect the internal drive parts of

this sprayer from water. Openings

in the cover allow for air cooling of

the mechanical parts and electronics

inside. If water gets in these openings,

the sprayer could malfunction or be

permanently damaged.

Prevent pump corrosion and damage

from freezing. Never leave water or

water-based paint in the sprayer while

it is not in use in cold weather. Freezing

uids can seriously damage the sprayer.

Store the sprayer with pump armour to

protect it during storage.

Do not run the sprayer dry for more

than 30 seconds. Doing so could

damage pump packings.

• Change to a waste bucket as the paint thins. • Remove trigger guard from the housing.

• Unscrew the nut.

• Remove Filter.

• Clean all parts in warm, soapy water, or

ushing uid using a bristled brush.

• Turn to Prime Mode.

• Continue to ush, until water is clear.

• Release trigger, turn power o, and relieve

pressure.

18 19

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TROUBLESHOOTING

FAULT POSSIBLE CAUSE SUGGESTED SOLUTION

Basic Fluid

Pressure

Pressure control knob setting. Motor will

not run if set at minimum (fully counter-

clockwise).

Slowly increase pressure setting to see if

motor starts.

Spray tip or uid lter may be clogged. Relieve pressure, then clear clog, or clean

gun lter

Basic

Mechanical

Pump frozen or hardened paint

Thaw sprayer if water or water-based

paint has frozen in sprayer. Place sprayer

in warm area to thaw. Do not start sprayer

until thawed completely. If paint hardened

(dried) in sprayer, replace pump packings.

Displacement pump connecting rod

pin. Pin must be completely pushed into

connecting rod and retaining spring must

be rmly in groove or pump pin.

Push pin into place and secure with spring

retainer.

Motor. Remove drive housing assembly. Replace motor if fan won’t turn.

Low Output

Worn spray tip. Relieve pressure, Replace tip.

Verify pump does not continue to stroke

when gun trigger is released. Service pump.

Prime valve leaking. Relieve pressure, Then repair prime valve.

Suction tube connections Tighten any loose connections. Check

O-ring on suction tube.

Electric supply with volt meter.

Meter must read 220–240 VAC or 100–120

VAC (According to models). Low voltages

reduce sprayer performance.

Reset building circuit breaker; replace

building fuse. Repair electrical outlet or try

another outlet.

Extension cord size and length. Replace with a correct, grounded extension

cord.

Leads from motor to circuit board for

damaged or loose wire connectors. Inspect

wiring insulation and terminals for signs of

overheating.

Be sure male terminal pins are centred

and rmly connected to female terminals.

Replace any loose terminals or damaged

wiring. Securely reconnect terminals.

Worn motor brushes which must be greater

than 6 mm (1/4 in.). Replace brushes.

Motor brushes binding in brush holders

Clean brush holders. Remove carbon dust

by using compressed air to blow out brush

dust.

Low stall pressure. Turn pressure control

knob fully clockwise. Replace pressure control assembly.

Motor armature for shorts by using an

armature tester, or perform spin test. Replace motor.

TSASG3 EXPLODED VIEW & PARTS LIST

23 24

32 33

38 40 41

47 48

1Lower Pump Body Assembly

2Inlet Valve Ball DW=12.303

3Rectangular Sealing Ring

4Ball Spring

5Feed Valve Seat

6Copper Sleeve

7Large Seal Assemblies

8Plunger Rod Assembly

9Sealing Ring Positioning Seat

10 V-Ring SealX3

11 Small V-Shaped Cowhide Sealing

Ring X2

12 Sealing Ring

13 Lock Nut Guide Copper Sleeve

14 Pump Body Lock Nut

15 Pressure Relief Valve Assembly

16 Pressure Relief Aluminium Fittings

17 Outlet Connector

18 Pressure Regulator Valve Assembly

19 Gearbox Assembly

20 Coupling Gear

21 Crankshaft Gear Assembly

22 Pin 5X12 X2

23 Motor Assembly

24 Spring Washer D=5 X4

25 Bolt M5X25 X4

26 Housing

27 Screw M4X12 X11

28 Power Switch

29 Bolt M5X14 X6

30 Connecting Wire

31 PCB Pad

32 PCB Assembly

33 Screw ST3.5X12F X2

34 Power Plug

35 Lock Washers X2

36 Spring Washer D=4 X2

37 Flat Washer D=4 X2

38 Screw M4X8 X3

39 Power Cord Retaining Ring

40 Base Crimping Plate

41 Screw M4X20 X2

42 Connecting Rod Assembly

43 Split Ring

44 Plunger Rod Connecting Pin

45 Connecting Pin Limit Plate

46 Housing Cover

47 Feed Tube Assembly

48 Hoop (8–12)

49 Pressure Relief Pipe

50 Frame Components

51 Foot Pads X4

52 Threaded Sheath

53 Extension

54 Airless Paint Sprayer

55 High Pressure Hose

56 Wrench X2

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