Toolots ET Series Bedienungsanleitung

Instruction Manual

Low Profile Lift Table

Model: ET -series

Note: Owner/Operator must read and understand this instruction

manual before using the low profile lift table

THANK YOU VERY MUCH FOR SELECTING OUR PRODUCT. THIS

INSTRUCTION MANUAL DESCRIBES CORRECT OPERATING

METHOD TO ENSURE PROLONGED SERVICE LIFE. PLEASE READ

AND COMPLETELY UNDERSTAND THIS MANUAL BEFORE

OPERATING THE LOW PROFILE LIFT TABLE. ALWAYS KEEP THIS

MANUAL AT AN APPROPRIATE PLACE. IF THE MANUAL OR

WARNING DECAL IS MISSING, PLEASE CONTACT WITH DEALER.

Note: This manual has been prepared for skilled and competent personal. It provises

instructions for using the product correctly and parts list. This Manual cannot replace the

professional skills and expertise of the user.

1. WARNING! If operating the lift table improperly, a

person may be seriously !injured. Therefore,

operate properly according to the following

instruction

◇ Read & thoroughly understand the instruction manual completely before using.

Follow all safety instructions strictly.

◇ It is necessary to check all safety devices before operation.

◇ Make sure that there are no obstacles in the working area.

◇ Do not put foot or hand in scissors mechanism or through frame.

◇ Screw the lifting eyes on the base frame before working on the lift table.

◇ Do not overload the lift table. Load should be distributed on the table according

to relevant load distribution chart.

◇ Pay attention if local voltage and frequency is as same as the input specification

of the lift table.

◇ Use the lift table on flat and solid ground.

◇ All the electrical connection and disconnection operations must be carried out by

skilled and competent personal.

◇ While operation, it is forbidden to contact the moving parts of the lift table.

◇ While the lift table moving, it is forbidden to adjust or to move the load

◇ It is forbidden to lift the load, which perhaps does harm to a person or other

object.

◇ It is forbidden to operate the lift table while a person is under the table.

◇ Do not adjust the safety valve of hydraulic power pack.

◇ It is forbidden to operate the lift table even if there is underf the table.

◇ Do not adjust the safety valve of hydraulic power pack.

◇ It is forbidden to operate the lift table even if there is small structure distortion.

◇ Do not use in an explosive or flammable place.

Note! Maximum load refers to the load being uniformly distributed

over the entire platform area.

In accordance with EN1570, Safety Requirements for Lifting Tables, the basic

requirements are:

I 100% of the rated load (maximu m load) uniformly distributed over the entire

platform area.

II or 50% of the rated load (maxi mum load) uniformly distributed over half the

length of the platform.

III or 33% of the rated load (maxi mum load) uniformly distributed over half the

width of the platform.

2. INSTALLATION OF LIFT TABLE ON THE FLOOR/GROUND

OR IN A PIT

Double or triple vertical

Scissors tables must be

Fixed to the floor/ground

By means of expander bolts or silimar, We also

remommend that all other lift table types, with the exception of mobile units, are securely

affixed on the floor to Pr event unintentional movement

Mechanical/electrical installation

1. The base frame of the lift table is not as standard self-supporting. It is important

that the flooring is flat and stable and that the installation area or pit, when

necessary, is well drained.

2. Utilize a lifting sling through the scissor package. Tie the base frame to the

platform or the scissor mechanism. Locate the table into the desire position. Turn

the fixed arm end to the side where the load will be moved on or off at upper level.

See picture below.

3. Check the operation of the safety frame on all sides.

4. The control device should be positioned so that the operator has a clear view over

the lift table and the load at all times when the lift is operated.

3. CAUTION! If operationg the lift table improperly. A

person may be injured. Therefore, operate

properly according to the follwing instruction.

◇ The lift table is a moveable lifter designed to lift or lower rated load. Do not use

it for other purpose.

◇ Do not allow a person to operate the lift table, who does not understand its

operation.

◇ It is forbidden to change the lift table without manufacture’s written admission.

◇ It is necessary to use the spare parts designated by manufacturer.

◇ Make sure to keep a distance between the table and ambient objects enough to

operate the lift table safety.

◇ Keep the hydraulic system under clean and safe condition.

◇ The hydraulic power pack features an electric lowering control those coils. The

coils must be fed with the power supply voltage should not exceed + 10% of the

rated required votage.

◇ Always do maintenance and routine check while the lift table is unloaded.

◇ The lift table is not waterproof and should be used in a dry environment.

4. DAILY INSPECTION

Daily inspection is effective to find the malfunction or fault on the lift table.

Before operation, check the lift table according to the following points.

CAUTION! Do n o t u se th e l i ft ta b le if an y

m al f unct ion o r f a u l t i s f o u nd .

◇ Check all the terms of WARNING and CAUTION.

◇ Check scratches, bending or crack on the lift table.

◇ Check smooth movement of the table.

◇ Check if there is any dydraulic oil leakage.

◇ Check the vertical creep of the table.

◇ Check if all the bolts and nuts are firmly tightened.

5. Operating the lift table

■ LOADING

The maximum capacity of the lift table is 1000kg/2000kg. Load should be

distributed on the lift table equably.

■ Lifting the Table

CAUTION! Do not ov erl oa d the l ift ta bl e.

En su re th e ba l an c e of l oad ing . Do n o t l o ad

pa rti all y o r c o n c en tri ca ll y

◇ Screw and loose emergency stop switch.

◇ Push the UP button and power pack starts to work to lift the load.

◇ Loose the UP button and power pack stops working.

■ LOWERING THE TABLE

WARNING! Do not put foot or hand in scissors

mechanism.

◇ Push the DOWN button and the table will lower.

◇ Loose the DOWN button and the table will stop.

NOTE

◇ The table is equipped with an aluminum guard to avoid accidental danger.

◇ If aluminum guard strikes an object while the table lowers, stop operation and

check the lift table. After making sure no any abnormality, strike the UP button

slightly and then the electric system will function as before.

■ EMERGENCY STOP

There are two methods of emergency stop as follows:

◇ Push down the emergency stop switch and the movement of table stops.

◇ Strike aluminum guard upward and the movement of table also stops.

■ TRANSPORTATION

If necessary, the lift table can be transported with attached righbolts.

◇ Pay attention to the maximum capacity of lifting equipment to be used.

◇ Keep the righbolts with reasonableness.

6. HYDRAULIC CIRCUIT & ELECTRIC PRINCIPLE DIAGRAM

See Figure 1 & Figure 2

Fig. 1 Hydraulic circuit

Fig. 2 Electric Principle Diagram

7. SERVICE INSTRUCTIONS

■ Do routine check of fasteners, packing and oil leaking.

■ Do routine check of the function of the lift table.

■ Before service the lift table, make sure to turn off the AC power supply.

■ After service it is necessary to check the function of the lift table again.

■ ONLY a qualified personel can do service work.

■ Do routine check of the micro-switches on the safety guard.

■ Do routine check of the hydraulic system by listening its noise, touch motor’s

surface.

■ Caution: It is necessary to turn off the AC power supply before touch motor’s

surface.

■ Pay attention to clear or even replace the oil filter after operating for a long time.

■ Appropriate lubrication is necessary to make the lift table work easily and have a

prolonged service lift.

■ Following table is recommended to service the lift table periodically.

Content

After every 500 hour’

working or every 3

months later

After every 2000

hours’wording or

every year

Check oil level of oil tank ☆

Check the cleanliness of oil filter ☆

Fasten all the connecting parts again ☆

Check wear and tear of pressure oil pipes ☆

Check hydraulic cylinder ☆

Fix main parts tightly again ☆

Check the function of micro-switches ☆

Check whole working state of the lift

table

☆

Lubricate all the joints and privot points ☆

Check wear and tear of all axial bushes ☆

Replace hydraulic oil for the first time Accumulated working ten hours’

Replace hydraulic oil ☆

Check oil leaking ☆

Remark:

☆

stands for proceeding the item.

8. GREASING POINTS

① Piston rod bearing

② Lower running wheel

③ Lower arm fixing

④ Arm center

⑤ Upper arm fixing

⑥ Upper running wheel

When greasing the bearing the lift table must not be loaded! When determining oil

levels, bear in mind that the tank contains the greatest amount when the lift table

is in its lowest position. Hydraulic oil must be treated as dangerous waste!

9. TROUBLE SHOOTING

Note: Before service it is necessary to screw two eyebolts into relevant screw-holes

on the basis lest the table lowers accidentally.

Trouble Cause Remedy

Table cannot lift

while motor works

mormally

◇ Eyebolt has not been removed

◇ AC Voltage phrases mistake

◇ Electromagnetic dysfunctions

◇ The table is overloaded

◇ Remove eyebolt

◇Correct AC voltage phrase

electromagnetic valve and repair it

◇ Remove excessive load

Table cannot lift

and motor does not

work

◇ Lowering limit switch (if

switched) damaged ◇ Replace limit switch

Table cannot lower

◇Lowering limit switch or

micro-switch on safety guard damaged

◇Electromagnetic valve dysfunctions

◇ Safety guard works

◇ Something wrong with electric

circuit board

◇ Replace lowering limit switch

switch or micro-switch.

◇Check the function of

electromagnetic valve and repair it

◇ Strike the UP button slightly

◇ Replace electric circuit board

Table’s legs go over

limit position (if

existed) while table

lowers

◇ Internal leaking in electromagnetic

valve

◇ Packing damaged in hydraulic

cylinder

◇Repair electromagnetic valve

and if necessary replace it

◇ Check and replace packing

Table cannot reach

the hightest position

◇ Oil not enough

◇ Limit switch damaged

◇ Fill enough oil

◇ Check and repair limit switch.

If necessary, replace it

10. SPECIFICATIONS

Model ET1001 ET1002 ET2001 ET2002 ET4001 ET4002

Capacity (kg) 1000kg/2200lb 1000kg/2200lb 2000kg/4400lb 2000kg/4400lb 4000kb/8800lb 4000kb/8800lb

Lowest Height (mm) 205 205 230 230 240 240

Max. Lift Height (mm) 1000 1000 1050 1050 1100 1100

Table Dimensions (mm) 820x1300 1000x1600 850x1300 1000x1600 1200x1700 1200x2000

Approx. Lifting Time while

Loaded Rate Capacity(sec)

20 ∽ 25 20 ∽ 25 16 ∽ 22 16 ∽ 22 30 ∽ 40 30 ∽ 40

Net Weight (kg) 160 186 235 268 375 405

Packing Dimensions 1310x820x210 1610x1010x210 1310x860x240 1610x1010x240 1710x1210x250 2010x1210x250

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