Topfloor EX30-OCS Bedienungsanleitung
EX30-OCS
www.crescentindustrial.co.uk
Operator’s
manual -
English
www.crescentindustrial.co.uk
EX30-OCS
A copy of these instructions must be made available to everyone involved in putting this machine into
use, and its operation, maintenance and servicing!!
Original instructions for use in accordance with
Annex 1 (Paragraph 1.7.4.) of the Machinery
Directive 2006/42/EC
All rights reserved. No part of this document may be reproduced, stored in a database or retrieval
system or published in any form or in any way, electronically, mechanically, by print, photocopy,
microfilm or any other means without the prior written permission of Crescent Industrial
This also applies to all accompanying drawings and diagrams. Crescent Industrial shall retain the
right to modify machine components at any time with no obligation to inform the purchaser in
advance or directly. The contents of this manual may also be subject to change without notice.
For information about the machine’s settings, maintenance work and repairs that is not provided
in this user manual, please contact the supplier’s technical services department. This user manual
was compiled with the utmost care. Crescent Industrial cannot, however, accept any responsibility
for any errors it may contain or the possible consequences thereof.
Specifications – Safety - Usage - Maintenance
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EX30-OCS
ADDRESSES ................................................................................................... 04
FOREWORD ................................................................................................... 04
1. INTRODUCTION ........................................................................................ 05
2. GENERAL DESCRIPTION ........................................................................... 05
3. MACHINE OVERVIEW ............................................................................... 06
4. INTENDED USE ......................................................................................... 07
5. TECHNICAL DETAILS ................................................................................ 08
5.1 SPECIFICATIONS ................................................................................. 08
5.2 PARTS SUBJECT TO WEAR .................................................................. 08
5.3 NOISE EMISSION ................................................................................ 08
6. SAFETY ..................................................................................................... 09
6.1 GENERAL ........................................................................................... 09
6.2 SPECIFIC SAFETY INSTRUCTIONS ........................................................ 10
7. STORAGE ................................................................................................. 11
8. TRANSPORT ............................................................................................. 12
9. GETTING DOWN TO WORK! ................................................................... 12
9.1 PRELIMINARY CHECKS ..................................................................... 12
9.2 GETTING DOWN TO WORK! ............................................................... 12
9.3 BALLAST PLATES - ADDITIONAL WEIGHT ........................................... 12
10. MAINTENANCE ...................................................................................... 13
10.1 LUBRICANTS ................................................................................... 13
10.2 MAINTENANCE SCHEDULE .............................................................. 13
10.3 REPLACING A PAD ........................................................................... 13
11. TROUBLESHOOTING .............................................................................. 14
12. WARRANTY CONDITIONS ..................................................................... 15
13. REPAIRS .................................................................................................. 15
14. END OF SERVICE LIFE ............................................................................. 15
15. PARTS ..................................................................................................... 16
16. EU DECLARATION OF CONFORMITY .......................................................16
USER MANUAL EX30-OCS
TABLE OF CONTENTS
www.crescentindustrial.co.uk
EX30-OCS
ADDRESSES
Design, Production, Sales and Service:
Crescent Industrial Ltd
Berrington House
Berrington Road
Leamington Spa
CV31 1NB
Tel: 0845 33 77 695
www.crescentindustrial.co.uk
FOREWORD
This manual is intended for everyone involved in putting this machine into use, and its operation,
maintenance and servicing. These people must:
• Possess the necessary level of knowledge and qualifications to do their work.
• Have read and understood this user manual.
• Follow all given safety instructions.
• If necessary, have access to sufficient right-sized and good-quality tools.
This user manual, the type plate and stickers placed on the machine contain important safety
information and as such form an integral part of the delivery. Store this manual in a safe place
and pass it on if the machine is sold.
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EX30-OCS
1. INTRODUCTION
Congratulations with the purchase of your Topfloor orbital cleaning machine, stripping,
polishing, sanding and removing paint, coatings, adhesive residues, etc. You now have a machine
specifically designed for your intended use at your disposal. It is built in accordance with the latest
insights and most up-to-date techniques, and, provided the instructions in this manual are
followed correctly, it will give years of trouble-free use. The aim of this manual is to familiarise
yourself with operating the machine and to provide instructions for working with it safely and
guidelines for periodic maintenance. Make sure you are familiar with the contents of this manual
before starting to work with the machine so that you can use all its features optimally and safely.
This user manual, the type plate and stickers placed on the machine contain important safety
information and as such form an integral part of the delivery. If they are damaged or lost, they
must be replaced. Copies can be obtained from your supplier.
The machine is pre-assembled on delivery and is completely ready for carrying out
scrubbing/buffing/polishing work. Make sure you know how to do this work before you start
using the machine. On delivery, verbal instructions will be given about operating the machine,
safety procedures and necessary maintenance. If this is not possible, the buyer is responsible for
providing correct instructions. The machine offers a large number of possibilities for treating a
floor. Topfloor offers product training on all oscillating floor cleaning machines that are
purchased or hired. Go to www.crescentindustrial.co.uk to where all product specification data
sheets and useful video guides on how to operate the machine can be found on the product page.
2. GENERAL DESCRIPTION
EX30-OCS Oscillating Floor Cleaning Machine is designed for easily cleaning floors along
the edges, and in corners and smaller spaces. After fitting special pads, these machines can also
be used for (solvent-free!) stripping or sanding/polishing parquet floors.
The plastic surround bumper makes it possible to work in tight corners. These floor treatment
machines are unique because of the Topfloor method: the high number of oscillations of 2,800
a minute. This makes the effect of the pads unrivalled.
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EX30-OCS
The machine is easy to use and requires no effort, because it is as if it hovers over the floor.
The basis of the machine is a robust, sturdy stainless steel frame on which the pad holder with
oscillating rubbers is attached. A large-size eccentric electric motor that drives the pad holder is
mounted on the frame. When in operation, the machine is guided over the floor on a wheelset
by pushing a stainless steel shaft ending in a T-handle that can be adjusted to suit any height
3. MACHINE OVERVIEW
1. On/off switch
2. Power cable
3. Shaft
4. Shaft adjustment locking lever
5. Electric motor
6. Type plate
7. Oscillating rubber
8. Ballast plate (small)
9. Pad holder with plastic
bumper
10. Pad
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EX30-OCS
4. INTENDED USE
The EX30-OCS floor treatment machine is designed for:
• Cleaning
• Stripping
• Polishing
• Sanding
• Levelling
• Buffing
small and medium-sized hard and water-resistant floor surfaces using task-specific pads and/or
accessories. The duty cycle is 100% for normal professional use. Machines fitted with an IP54
plug can be used with (scrubbing) water.
Topfloor has – not yet - tested and approved the use of the machine for other purposes. With
respect to other possible uses, contact Topfloor IN ADVANCE to discuss whether the machine
is suitable. When working, the operator stands BEHIND the machine loosely holding the T-handle.
WARNING!
TOPFLOOR disclaims all responsibility in advance for damage caused as a result of
any use other than described above!!
WARNING!
These machines do NOT comply with ATEX requirements and may
NOT be used in an ATEX environment!!
According to information given on the website www.arboportaal.nl the risk of employees
suffering hearing loss starts at exposure to a noise level of 80 dB(A). Under the Working
Conditions Act, the employer must provide hearing protection if the local noise level exceeds
this value. Employees may only work in an environment with a noise level of 83 dB(A) for four
hours without hearing protection, there must not be an unacceptably high risk of hearing loss
and they may not be exposed to high noise levels during the following four hours. Employees
are obliged to wear hearing protection if they are on average exposed to a noise level of
85 dB(A) on a daily basis
5.2 Parts subject to wear
Machine parts subject to wear are not covered under the
warranty conditions due to:
1. additional contact with the product or
2. normal wear and tear during use
The parts of this machine that are subject to wear are:
• The oscillating rubbers
• The pads
5.3 Noise emission
The measured noise level of the machine when in operation is 60 dB(A). Test
results show that the machine’s noise emission when in operation depends
largely on the surface on which and the space in which it is used. Spatial echo
can lead to significantly higher noise levels. In these situations, Topfloor advises
making hearing protection permanently available.
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EX30-OCS
5. TECHNICAL DETAILS
5.1 Specifications
Working Surface: 30 x 20cm / 11.8 x 7.9” inches
Weight: 16 kg / 35.3 lb
Noise Level: 60 dB
Cable Length: 12m / 39ft
Movement: 2850 RPM
Voltage: 240v
Hertz: 50 Hz
Power: 0,37 kW
Protection Class: IPX54
Distance – Motor to Floor: 31 cm / 12.2”inches
Distance – Handle to Floor: 115 cm / 45.3”inches
Distance – Machine Front to-
Back of Wheel:
23 cm / 9”inches
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EX30-OCS
6. SAFETY
Always make sure the workplace is adequately illuminated. If necessary, place temporary
additional (construction site) lighting to maintain sufficient oversight. Everyone involved in putting
the machine into operation and its assembly, operation, maintenance and servicing, must:
• Possess the necessary level of knowledge and qualifications to do their work.
• Have read and understood this user manual.
• Follow all given safety instructions.
• If necessary, have access to sufficient right-sized and good-quality tools.
WARNING!
Almost all accidents are the result of: reduced concentration, inadvertence, negligence
or misjudgement! Be sure to work slowly and carefully!
6.1 General
WARNING!
Improper use or operating the machine without having the necessary experience
causes an immediate risk of physical injury, and damage to the machines and the
environment. Keep bystanders a safe distance away from the machine while in
operation!
WARNING!
Regular inspections and scheduled preventive maintenance reduce the chance of
malfunctions during operation. Read through the user manual carefully before
starting the machine!
Please read the user manual
carefully before starting the
machine!
Warning!
Electric Voltage!
Wear ear protection! Use a dust mask when grinding!
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EX30-OCS
WARNING!
Electrical hazard! Wearing hearing protection and a dust mask is compulsory when
carrying out dry sanding work. This machine does NOT comply with ATEX requirements
6.2 Specific safety instructions
ATTENTION!
The machine’s plug must be removed from the power socket whenever any form of
maintenance is carried out.
This Topfloor floor cleaning machine may NOT be used for cleaning floors that release substances
that form a risk to the health of the operator or bystanders, or the environment! Only use this
Topfloor machine on a suitable floor surfaces. If you have any doubts or questions, always
contact Topfloor or your local dealer.
ATTENTION!
Verify that the switch is set to “OFF” before inserting the machine’s plug in the power
socket!! Move the machine carefully over steps/stairs.
ATTENTION!
The machine is supplied with an extension cable as standard. The reach of the machine
may not be lengthened with an additional extension cable.
Never scrub over the extension cable.
If you accidentally move the machine or scrub over the cable, switch of the machine and remove
the plug from the power socket. Check the cable carefully for damage (water can also penetrate
through small cracks in the cable!)
ATTENTION!! RISK OF ELECTRIC SHOCK!
The machine is UNSUITABLE for operating completely submerged. Attempting to do this can
cause life-threatening situations
ATTENTION!
The machine may only be used with earthed power sockets and an earth leakage
circuit breaker
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