Toro 72201 Bedienungsanleitung

Operator’s Manual

Domestic English (EN)

Form No. 3328–112

417XT and 419XT

Wheel HorseGarden Tractor

Model No. 72201—Serial No. 230000001 and Up

Model No. 72202—Serial No. 230000001 and Up

Printed in the USA

2003 by The Toro Company

8111 Lyndale Avenue South

Bloomington, MN 55420-1196

CALIFORNIA

Proposition 65 Warning

The engine exhaust from this product contains

chemicals known to the State of California to

cause cancer, birth defects, or other reproductive

harm.

Warning

The enclosed Engine Owner’s Manual is supplied for

information regarding The U.S. Environmental

Protection Agency (EPA) and the California Emission

Control Regulation of emission systems, maintenance

and warranty.

Keep this engine Owner’s Manual with your unit.

Should this engine Owner’s Manual become damaged

or illegible, replace immediately. Replacements may be

ordered through the engine manufacturer.

This spark ignition system complies with Canadian

ICES–002.

Ce système d’allumage par étincelle de véhicule est

conforme à la norme NMB–002 du Canada.

Contents

Page

Introduction 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Safety 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Safe Operating Practices 3. . . . . . . . . . . . . . . . . . .

Toro Riding Mower Safety 5. . . . . . . . . . . . . . . . .

Slope Chart 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Safety and Instruction Decals 9. . . . . . . . . . . . . . .

Gasoline and Oil 12. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Recommended Gasoline 12. . . . . . . . . . . . . . . . . . .

Using Stabilizer/Conditioner 12. . . . . . . . . . . . . . . .

Filling the Fuel Tank 12. . . . . . . . . . . . . . . . . . . . . .

Check Engine Oil Level 12. . . . . . . . . . . . . . . . . . . .

Setup 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Loose Parts 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Checking the Tire Pressure 13. . . . . . . . . . . . . . . . .

Activating and Installing the Battery 13. . . . . . . . . .

Checking the Engine Oil 14. . . . . . . . . . . . . . . . . . .

Checking the Tractor Lubrication 14. . . . . . . . . . . .

Learn to Operate the Tractor 14. . . . . . . . . . . . . . . .

Test Driving the Tractor 14. . . . . . . . . . . . . . . . . . . .

Checking the Safety System 14. . . . . . . . . . . . . . . .

Operation 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Think Safety First 15. . . . . . . . . . . . . . . . . . . . . . . .

Controls for Model 72201 15. . . . . . . . . . . . . . . . . .

Page

Controls for Model 72202 15. . . . . . . . . . . . . . . . . .

Operating the Parking Brake 15. . . . . . . . . . . . . . . .

Starting and Stopping the Engine 16. . . . . . . . . . . .

Operating the Power Take Off (PTO) 17. . . . . . . . .

The Safety Interlock System 17. . . . . . . . . . . . . . . .

Indicator Control Module 19. . . . . . . . . . . . . . . . . .

Driving Forward or Backward 19. . . . . . . . . . . . . . .

Stopping the Machine 20. . . . . . . . . . . . . . . . . . . . .

Using the Attachment Power Lift 20. . . . . . . . . . . .

Operating the Attachment Lift Lever 20. . . . . . . . .

Positioning the Seat 21. . . . . . . . . . . . . . . . . . . . . . .

Headlights 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Positioning the Tilt Steering Wheel 21. . . . . . . . . . .

Using the Cruise Control 21. . . . . . . . . . . . . . . . . . .

Pushing the Machine by Hand 22. . . . . . . . . . . . . . .

Maintenance 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Recommended Maintenance Schedule 23. . . . . . . .

Servicing the Engine Oil 24. . . . . . . . . . . . . . . . . . .

Cleaning the Cooling System 25. . . . . . . . . . . . . . .

Servicing the Air Cleaner 25. . . . . . . . . . . . . . . . . .

Servicing the Spark Plug 26. . . . . . . . . . . . . . . . . . .

Greasing and Lubrication 27. . . . . . . . . . . . . . . . . . .

Checking the Tire Pressure 28. . . . . . . . . . . . . . . . .

Servicing the Brake 28. . . . . . . . . . . . . . . . . . . . . . .

Servicing the Fuel Tank 28. . . . . . . . . . . . . . . . . . . .

Servicing the Fuel Filter 29. . . . . . . . . . . . . . . . . . .

Servicing the Front Wheel Toe-In 29. . . . . . . . . . . .

Transaxle Fluid 30. . . . . . . . . . . . . . . . . . . . . . . . . .

Servicing the Fuses 30. . . . . . . . . . . . . . . . . . . . . . .

Servicing the Headlights 30. . . . . . . . . . . . . . . . . . .

Servicing the Battery 31. . . . . . . . . . . . . . . . . . . . . .

Wiring Schematic 34. . . . . . . . . . . . . . . . . . . . . . . . .

Wiring Schematic 35. . . . . . . . . . . . . . . . . . . . . . . . .

Cleaning and Storage 36. . . . . . . . . . . . . . . . . . . . . .

Troubleshooting 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

The Toro Total Coverage Guarantee 40. . . . . . . . . . . . .

Introduction

Important The engine in this product is not equipped

with a spark arrester muffler. It is a violation of California

Public Resource Code Section 4442 to use or operate this

engine on any forest-covered, brush-covered, or

grass-covered land as defined in CPRC 4126. Other states

or federal areas may have similar laws.

Thank you for purchasing a Toro product.

All of us at Toro want you to be completely satisfied with

your new product, so feel free to contact your local

Authorized Service Dealer for help with service, genuine

replacement parts, or other information you may require.

Whenever you contact your Authorized Service Dealer or

the factory, always know the model and serial numbers of

your product. These numbers will help the Service Dealer

or Service Representative provide exact information about

your specific product. You will find the model and serial

number plate at the location shown in Figure 1.

m–2345

Figure 1

1. Modeland serial number plate

For your convenience, write the product model and serial

numbers in the space below.

Model No:

Serial No.

Read this manual carefully to learn how to operate and

maintain your product correctly. Reading this manual will

help you and others avoid personal injury and damage to

the product. Although we design, produce and market

safe, state-of-the-art products, you are responsible for

using the product properly and safely. You are also

responsible for training persons, who you allow to use the

product, about safe operation.

The warning system in this manual identifies potential

hazards and has special safety messages that help you and

others avoid personal injury, even death. Danger,

Warning, and Caution are signal words used to identify

the level of hazard. However, regardless of the hazard, be

extremely careful.

Danger signals an extreme hazard that will cause serious

injury or death if the recommended precautions are not

followed.

Warning signals a hazard that may cause serious injury or

death if the recommended precautions are not followed.

Caution signals a hazard that may cause minor or

moderate injury if the recommended precautions are not

followed.

Two other words are also used to highlight information.

Important calls attention to special mechanical

information, and Note emphasizes general information

worthy of special attention.

Determine the left and right side of the machine from the

normal operating position.

Safety

This machine meets or exceeds the B71.1–1998

specifications of the American National Standards

Institute, in effect at the time of production. However,

improper use or maintenance by the operator or owner

can result in injury. To reduce the potential for injury,

comply with these safety instructions and always pay

attention to the safety alert symbol, which means

CAUTION, WARNING, or DANGER—“personal

safety instruction.” Failure to comply with the

instruction may result in personal injury or death.

Safe Operating Practices

The following instructions are from ANSI standard

B71.1—1998.

This product is capable of amputating hands and feet and

throwing objects. Always follow all safety instructions to

avoid serious injury or death.

General Operation

•Read, understand, and follow all instructions in the

operator’s manual and on the machine before starting.

•Allow only responsible adults who are familiar with

the instructions to operate the machine.

•Clear the area of objects such as rocks, toys, wire, etc.,

which could be picked up and thrown by the blade.

•Be sure the area is clear of other people before

mowing. Stop the machine if anyone enters the area.

•Never carry passengers.

•Do not mow in reverse unless absolutely necessary.

Always look down and behind before and while

backing.

•Be aware of the mower discharge direction and do not

point it at anyone. Do not operate the mower without

either the entire grass catcher or the guard in place.

•Slow down before turning.

•Never leave a running machine unattended. Always

turn off blades, set parking brake, stop engine, and

remove keys before dismounting.

•Turn off blades when not mowing.

•Stop the engine before removing the grass catcher or

unclogging the chute.

•Mow only in daylight or good artificial light.

•Do not operate the machine while under the influence

of alcohol or drugs.

•Watch for traffic when operating near or crossing

roadways.

•Use extra care when loading or unloading the machine

into a trailer or truck.

•Always wear safety goggles or safety glasses with side

shields when operating mower.

•Data indicates that operators, age 60 years and above,

are involved in a large percentage of riding

mower–related injuries. These operators should

evaluate their ability to operate the riding mower

safely enough to protect themselves and others from

serious injury.

Slope Operation

Slopes are a major factor related to loss-of-control and

tip-over accidents, which can result in severe injury or

death. All slopes require extra caution. If you cannot back

up the slope or if you feel uneasy on it, do not mow it.

•Mow up and down slopes, not across.

•Remove obstacles such as rocks, tree limbs, etc.

•Watch for holes, ruts or bumps. Uneven terrain could

overturn the machine. Tall grass can hide obstacles.

•Use slow speed. Choose a low gear so that you will not

have to stop or shift while on the slope.

•Follow Toro’s recommendations for wheel weight or

counterweights to improve stability.

•Use extra care with grass catchers or other

attachments. These can change the stability of the

machine.

•Keep all movement on slopes slow and gradual. Do

not make sudden changes in speed or direction.

•Avoid starting or stopping on a slope. If tires lose

traction, disengage the blades and proceed slowly

straight down the slope.

•Do not turn on slopes unless necessary, and then, turn

slowly and gradually downhill, if possible.

•Do not mow near drop-offs, ditches, or embankments.

The machine could suddenly turn over if a wheel goes

over the edge of a cliff or ditch, or if an edge caves in.

•Do not mow on wet grass. Reduced traction could

cause sliding.

•Do not try to stabilize the machine by putting your

foot on the ground.

•Do not use a grass catcher on steep slopes.

Children

Tragic accidents can occur if the operator is not alert to

the presence of children. Children are often attracted to

the machine and the mowing activity. Never assume that

children will remain where you last saw them.

•Keep children out of the mowing area and under the

watchful care of another responsible adult.

•Be alert and turn the machine off if children enter the

area.

•Before and while backing, look behind and down for

small children.

•Never carry children, even with the blades off. They

may fall off and be seriously injured or interfere with

safe machine operation.

•Never allow children to operate the machine.

•Use extra care when approaching blind corners,

shrubs, trees, the end of a fence or other objects that

may obscure vision.

Service

•Use extra care when handling gasoline and other fuels.

They are flammable and vapors are explosive.

– Use only an approved container.

– Never remove the gas cap or add fuel when the

engine is running. Allow the engine to cool before

refueling. Do not smoke.

– Never refuel the machine indoors.

– Never store the machine or fuel container inside

where there is an open flame, such as near a water

heater or furnace.

•Never run a machine inside a closed area.

•Keep nuts and bolts tight, especially the blade

attachment bolts. Keep equipment in good condition.

•Never tamper with safety devices. Check their proper

operation regularly.

•Keep the machine free of grass, leaves, or other debris

build-up. Clean up oil or fuel spillage. Allow the

machine to cool before storing.

•Stop and inspect the equipment if you strike an object.

Repair, if necessary, before restarting.

•Grass catcher components are subject to wear, damage

and deterioration, which could expose moving parts or

allow objects to be thrown. Frequently check

components and replace with manufacturer’s

recommended parts, when necessary.

•Mower blades are sharp and can cut. Wrap the blade(s)

or wear gloves, and use extra caution when servicing

them.

•Use only genuine Toro replacement parts to ensure that

original standards are maintained.

Toro Riding Mower Safety

The following list contains safety information specific to

Toro products or other safety information that you must

know that is not included in the ANSI standards.

Engine exhaust contains carbon monoxide, which

is an odorless, deadly poison that can kill you. It is

also known to the State of California to cause

birth defects.

Do not run engine indoors or in an enclosed area.

Warning

•Stop the engine, disconnect spark plug wire(s) and

remove key before performing any service, repairs,

maintenance or adjustments.

•Slow down before turning. Sharp turns on any terrain

may cause loss of control.

•Never leave a running machine unattended. Always

turn off blades, set parking brake, stop engine, and

remove the ignition and KeyChoicekeys before

dismounting.

•Keep hands, feet, hair and loose clothing away from

attachment discharge area, underside of mower and

any moving parts while engine is running.

•Do not touch equipment or attachment parts which

may be hot from operation. Allow to cool before

attempting to maintain, adjust or service.

•Battery acid is poisonous and can cause burns. Avoid

contact with skin, eyes and clothing. Protect your face,

eyes and clothing when working with a battery.

•Battery gases can explode. Keep cigarettes, sparks and

flames away from battery.

•Use only genuine replacement parts to ensure that

original standards are maintained.

•Use only Toro approved attachments. Warranty may be

voided if used with unapproved attachments.

•Do not mow across hillsides or slopes greater than 5

degrees.

•Do not mow down hillsides or slopes greater than 15

degrees.

•Do not mow up hillsides or slopes greater than 10

degrees.

•If a steep slope must be ascended, back up the hill, and

drive forward down the hill, keeping the machine in

gear.

•Avoid turning on slopes. If you must turn, turn slowly

and gradually downhill, if possible.

•Do not use a grass catcher on steep slopes. Heavy

grass bags could cause loss of control or overturn the

machine.

•If loading the machine onto a trailer or truck, use a

single, full-width ramp only. The ramp angle should

not exceed 15 degrees.

Slope Chart

Safety and Instruction Decals

Safety decals and instructions are easily visible to the operator and are located near any

area of potential danger. Replace any decal that is damaged or lost.

112168

83-6620

93-0302

92-6726

99-2985

99-5339

106-9871 (Model 72202 only)

1. Cruise control, locked

2. Power Take-off (PTO)

3. Battery

4. Engine oil pressure

5. Fuel level

6. Mowing in reverse

enabled.

99-8036 (Model 72201 only)

1. Mowingin reverse

enabled.

2. Battery

3. Engine oil pressure

4. Power Take-off (PTO)

92-6720

1. Pull the knob out to start

the PTO. 2. Push the knob in to stop

the PTO.

92-6721

104-4163

1. Explosion hazard

2. No fire, open flames, or

smoking.

3. Caustic liquid/chemical

burn hazard

4. Wear eye protection

5. Read the

Operator’s

Manual.

6. Keep bystanders a safe

distance from the battery.

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