Toro 08731 Bedienungsanleitung

FormNo.3372-400RevC

MidmountToolbarSystem

SandPro®/IneldPro®3040and5040TractionUnit

ModelNo.08731—SerialNo.312000001andUp

Operator'sManual

Important:Beforeinstallingthemid-mounttoolbarsystem,youshouldobtainoneofthetoolbarsavailableforuse

withthesystem.Formoreinformation,contactanAuthorizedToroDistributor.

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

1Nopartsrequired–Dothepre-installationsetup.

Bolt(5/16x2-1/4inches)2

Nut(5/16inch)2

Scarierlift-handleassembly1

Bolt(1/2x3-1/4inches)2

Thinlocknut(1/2inch)2

Detentplate1

Knob1

Installthescarierlift-handleassembly.

Pivottube1

Extensionspring1

Springrod1

Pivottubebracket2

Bolt(3/8x3inches)4

Locknut(3/8inch)6

Springbracket1

Bolt(3/8x2-3/4inches)1

Installthepivottubeandthetension

spring.

Adjustablerodassembly1

Bolt(1/2x1-1/2inches)1

4Locknut(1/2inch)2

Installtheadjustablerodassembly.

Screenpanel1

Pan-headscrew(#10x1/2inch)2

Right-handsaddleassembly1

Left-handsaddleassembly1

Bolt(5/16x1inch)4

Locknut(5/16inch)4

Installthescreenpanelandsaddles.

6Toolbar(soldseparately)1Installatoolbar.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.T oro.com.OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved*3372-400*C

ProcedureDescriptionQty.Use

Leverassembly1

Bolt(5/16x2inches)1

Locknut(5/16inch)3

Pivottab1

Toolbarlink1

Carriagebolt(3/8x1-1/4inches)1

Spacer1

Washer(1inch)1

Locknut(3/8inch)1

Pedalleverassembly1

Retainingring2

Washer(7/8inch)1

Bolt(5/16x1inch)1

Eccentricbolt1

Installthetoolbarliftpedal.

8Nopartsrequired–Adjustthepivotspringtensionandthe

adjustablerodassembly.

9Nopartsrequired–Adjustthetoolbartransportheight.

Shim(Partno.110-7379)1

Shim(Partno.110-7380)1

10Shim(Partno.110-7381)1

Levelthetoolbar.

11Nopartsrequired–Read/storethedocumentation.

DoingthePre-Installation

Setup

NoPartsRequired

Procedure

Note:Ifyouwillbeinstallingthespringtinetoolbar,install

thepivottubebracketssuppliedwiththespringtinetoolbar

insteadoftheonessuppliedwiththisattachment.Refertothe

SpringTineToolbarInstallationInstructionsformoreinformation.

Note:Wheninstallingafrontmanualbladeinconjunction

withamidmounttoolbarsystem,installthemidmount

toolbarsystemrst.

InstallingtheScarier

Lift-handleAssembly

Partsneededforthisprocedure:

2Bolt(5/16x2-1/4inches)

2Nut(5/16inch)

1Scarierlift-handleassembly

2Bolt(1/2x3-1/4inches)

2Thinlocknut(1/2inch)

1Detentplate

1Knob

Procedure

1.Blockuptherearofthemachineandremovetherear

tires.

Note:Placetheblocksundertherearwheelmotor

mounts.

2.Removethe4ange-headscrewsthatsecurethe

right-handwheelshroudtotheframe(Figure1).

Figure1

1.Right-handwheelshroud4.Screenpanel

2.Nut(2)5.Screws

3.Boltandwasher(2)

3.Removeandretaintheshroud.

Note:IfaManualBlade(Model08714)isinstalledon

themachine,removetherightblade-mountingbracket

beforeinstallingtheliftarmassembly.

4.Removethe2screws,2bolts,2washersand2nutsthat

securethescreenpaneltotheframe(Figure1).

Note:Removeanddiscardthescreenpanel,butretain

thewashersandnuts.

5.Installthemountingbracketofthescarierlift-handle

assemblytotherightfootresttubeswith2bolts(1/2

x3-1/4inch)andthinlocknuts(1/2inch),asshown

inFigure2.

Figure2

1.Bolt(1/2x3-1/4inch)4.Thinlocknuts(1/2inch)

2.Mountingbracket5.Footresttube

3.Scarierlift-handle

assembly

6.Hydraulicline

Note:Ensurethattheboltheadsarepositionedtothe

outsideandthatthethinlocknutsareused.

Important:Thereareboththickandthinlocknuts

inthelooseparts.Usethethinlocknutsforthis

step.Ifyouusethethickones,theywillnotlock

onandwilleventuallyfalloff.

Note:Thehandleassemblyisinstalledthroughthe

bottomofthetractionunitbyguidingthehandleup

throughtheopeningmadebyremovingthescreen

panel.

Note:Donotdisassemblethehandleassemblyto

installitintothetractionunit.

6.Insertthedetentplateontothescarierlifthandle.

Note:Thehandleshouldpassbetweenthedetent

plateandthehandleguide(Figure3).

G019398

Figure3

1.Locknut(5/16inch)(2)5.Scarierlifthandle

2.Rightrearframetube6.Knob

3.Detentplate7.Washer(2)

4.Handleguide8.Bolt(5/16x2-1/4inch)(2)

7.Installthedetentplatetothebackoftherightrear

verticalframetubewith2bolts(5/16x2-1/4inch),2

washers,and2locknuts(5/16inch)(Usethewashers

andlocknutsremovedinstep4).Positionthepartsas

showninFigure3.)

8.Threadtheknobontothelifthandle(Figure3).

9.Ensurethatthelifthandlemovesthefullrangeof

motionthroughthedetentplateandthatitlocksinto

placeateachdetentlocation.

Note:Ifthelifthandleistoolooseortootight,

tightenorloosenthelocknutsonthehandleliftpivot

(Figure4).

Figure4

1.Handleliftassemblypivot2.Locknut

10.Checktheclearancebetweenthelifthandleassembly

andthehydraulicline.

Note:Theremustbeaminimumclearanceof1/8

inchbetweenthehydrauliclineandthelifthandle

assembly.Gentlypositionthehydrauliclineasrequired

(Figure2).

InstallingthePivotTubeand

theTensionSpring

Partsneededforthisprocedure:

1Pivottube

1Extensionspring

1Springrod

2Pivottubebracket

4Bolt(3/8x3inches)

6Locknut(3/8inch)

1Springbracket

1Bolt(3/8x2-3/4inches)

Procedure

Note:Ifyouwillbeinstallingthespringtinetoolbar,install

thepivottubebracketssuppliedwiththespringtinetoolbar

insteadoftheonessuppliedwiththisattachment.Refertothe

SpringTineToolbarInstallationInstructionsformoreinformation.

1.Connecttheextensionspringtooneofthespring

leversonthepivottubeandtothespringrod(Figure5).

Figure5

1.Locknut(3/8inch)5.Extensionspring

2.Pivottubebracket6.Springrod

3.Bolt(3/8x3inch)7.Frontofmachine

4.Pivottube

2.Looselyinstallthepivottubebracketontotheright

side(Figure5).

3.Slidetheright-handsideofthepivottubeintotheright

sidepivottubebracket(Figure5).

4.Insertthespringrodintotheholeinthespringbracket,

andlooselysecureitwithalocknut(3/8inch).

Note:PositionthespringrodasshowninFigure6.

Figure6

1.Extensionspring4.Frame

2.Springrod5.Springbracket

3.Locknut(3/8inch)6.Bolt(3/8x2-3/4inch)

5.Raisetheleft-handsideofthepivottubetotheframe

andinstallitwithapivottubebracket,2bolts(3/8x3

inch),and2locknuts(3/8inch)(Figure5).

6.Mountthespringbrackettothefrontframetubewith

abolt(3/8x2-3/4inch)andalocknut(3/8inch).

Note:PositionthespringbracketasshowninFigure

7.Tightenallfasteners,butdonottightenthelocknut

thatsecurethespringrodatthistime.

InstallingtheAdjustableRod

Assembly

Partsneededforthisprocedure:

1Adjustablerodassembly

1Bolt(1/2x1-1/2inches)

2Locknut(1/2inch)

Procedure

1.Positiontheballjointoftheshortendoftheadjustable

rodassemblytotherightoftheadjustablerodleveron

thepivottube(Figure7).

Figure7

1.Adjustablerodleveronthe

pivottube

4.Long-endballjoint

2.Short-endballjoint5.Lifthandleassembly

3.Adjustablerod6.Seconddetentposition

2.Movethelifthandletotheseconddetentposition

fromthetop.

3.Placetheballjointonthelongendoftheadjustable

rodassemblyoverthestudonthebottomonthelift

handleassemblyandlooselysecureitwithalocknut

(1/2inch)(Figure7).

Note:Youcanmovethepivottubeupordowninits

bracketstogainclearanceformountingtheadjustable

rod.

4.Movethelifthandleallthewaydownwardtothe

bottomdetentposition.

5.Movetheballjointontheshortendoftheadjustable

rodaroundtheadjustablerodleveronthepivottube

untilitisontheleftsideoftherodlever.

Note:Youcanmovethepivottubeupordowninits

bracketstogainclearanceformountingtheadjustable

rod.

6.Movethelifthandleuntiltheholeintheballjoint

alignswiththeholeontheright-sideoftheadjustable

rodleveronthepivottube,andsecuretherodtothe

leverwithabolt(1/2x1-1/2inches)andalocknut

(1/2inch)asshowninFigure8.

Figure8

Adjustablerodshowninthefullyloweredposition

1.Lowestdetentslot3.Longendonthestudand

securedwithanut

2.Shortendsecuredwitha

boltandnutfromtheleft

side

7.Tightenthefasteners.

InstallingtheScreenPanel

andSaddles

Partsneededforthisprocedure:

1Screenpanel

2Pan-headscrew(#10x1/2inch)

1Right-handsaddleassembly

1Left-handsaddleassembly

4Bolt(5/16x1inch)

4Locknut(5/16inch)

Procedure

Note:Ifyouremovedthemanualplow,installitatthistime.

1.Installthenewscreenpaneltothebacksideofthe

frameopeningwith2pan-headscrews(#10x1/2

inch)(Figure9).

G017979

Figure9

1.Newscreenpanel2.Pan-headscrews(#10x

1/2inch)

2.Looselyattachtherearofasaddleassemblytoeachlift

armwithabolt(5/16x1inch)andalocknut(5/16

inch).

Note:Thesaddlestudshouldpointinward(Figure

10).

Note:PositionthesaddlesasshowninFigure10.

Figure10

1.Bolt(5/16x1inch)3.Liftarm

2.Saddle4.Locknut(5/16inch)

InstallingaToolbar

Partsneededforthisprocedure:

1Toolbar(soldseparately)

Procedure

Important:Ifyouareinstallingaspringtinetoolbar,

skipthisprocedureandinstallitusingtheinstructions

providedwiththetoolbar.Onceinstalled,goto

Installing the T oolbar Lift P edal

intheseinstructions.

Note:Ifyourtoolbarcomeswithoutthepivotbracket

installed,installittothefourthtoothfromtheleftasshown

inFigure11,andtightentheboltandnutsothatthebracket

andtootharesecurebeforeproceeding.

Figure11

1.Toolbar3.Fourthtooth

2.Pivotbracket4.Toothmountinghardware

1.Positioneachendoftheattachmenttubeontothe

saddles.

Note:Thecuttingedgesofthetinesshouldpoint

forward.

2.Movethelifthandletothemiddleposition.

3.Securethefrontofeachsaddletothetubeassembly

withabolt(5/16x1inch)andalocknut(5/16inch)

(Figure12).

Figure12

1.Saddle2.Attachmenttube

InstallingtheToolbarLiftPedal

Partsneededforthisprocedure:

1Leverassembly

1Bolt(5/16x2inches)

3Locknut(5/16inch)

1Pivottab

1Toolbarlink

1Carriagebolt(3/8x1-1/4inches)

1Spacer

1Washer(1inch)

1Locknut(3/8inch)

1Pedalleverassembly

2Retainingring

1Washer(7/8inch)

1Bolt(5/16x1inch)

1Eccentricbolt

Procedure

1.Slidethepostontheleverassemblyintotheleftend

ofthepivottube,andsecureitwithabolt(5/16x2

inches)andalocknut(5/16inch)throughthepivot

tube(Figure13).

Note:Youmayneedtothreadtheboltthroughthe

pivottubeandtheleverassembly.

Figure13

1.Leverassembly3.Bolt(5/16x2inches)

2.Pivottube4.Locknut(5/16inch)

2.Looselyinstallthecenterholeofthepivottabtothe

pivotbracketonthetoolbarusingabolt(5/16x1

inch)andalocknut(5/16inch)(Figure14).

G004103

Figure14

1.Pivottab4.Bolt(5/16x1inch)

2.Pivotbracket5.Locknut(5/16inch)

3.Toolbar

3.Slidetheendofthetoolbarlinkovertheshortposton

thepedalleverassembly,andsecureitwitharetaining

ring(Figure15).

Figure15

1.Toolbarlink4.Retainingring

2.Pedalleverassembly5.Washer(7/8inch)

3.Leverassembly

4.Installthepostontheotherendofthepedallever

assemblythroughthetopoftheleverassembly,and

secureitusingawasher(7/8inch)andaretainingring

(Figure15).

5.Withtheliftpedalassemblykneebentupwards,install

thesquareholeonthepivottabtotheendofthe

toolbarlinkusingacarriagebolt(3/8x1-1/4inches),

aspacer,awasher(1inch),awasher(13/16inch),and

alocknut(3/8inch)asshowninFigure16.

Figure16

1.Pivottab5.Washer(1inch)

2.Toolbarlink6.Washer(13/16inch)

3.Carriagebolt(3/8x1-1/4

inches)

7.Locknut(3/8inch)

4.Spacer

6.Installtheeccentricboltthroughthebottomofthe

pivottabandthepivotbracket,andsecureitusinga

locknut(5/16inch)(Figure16).

1 2 4

G004106

Figure17

1.Eccentricbolt3.Pivotbracket

2.Pivottab4.Locknut(5/16inch)

AdjustingthePivotSpring

TensionandtheAdjustable

RodAssembly

NoPartsRequired

Procedure

1.Positionthelifthandleinthetopdetentposition.

2.Measurethedistancebetweenthetractionunitframe

andthepivottubeasshowninFigure17.

Figure18

Therightsideofthemachineshown

1.Measurethisdistance.

Iftheclearanceisnotbetween0.06to0.18inch,adjust

theadjustablerodasfollows:

A.Removetheboltandnutthatsecurestherodto

thepivottube(Figure19).

G003493

Figure19

1.Balljoint2.Decreasethegap

B.RotatetheballjointshowninFigure18tochange

thelengthoftherodasfollows:

•Toincreasethegap,shortentherod.

•Todecreasethegap,lengthentherod.

C.Installtherodwiththeboltandthelocknut,and

testtheclearanceagain.

D.Repeatthisprocedureuntilthegapiscorrect.

3.Tightenthelocknutsthatsecurethespringroduntil

1/4to1/2inch(6mmto13mm)ofthethreadsare

showingtoapplytensiontothespring(Figure19).

Figure20

1.1/4to1/2inchesofthreadsshowing(6mmto13mm)

Note:Adjustingthespringrodwillvarythelifteffort

ofthesystem;thelongertheboltends,theeasieritwill

betoliftthetoolbar.Adjustthespringssothatthe

liftforceiscomfortable.Thegreaterthetensionon

theassistspring,thelessgroundpressuretherewillbe

onthetoolbar.

4.Installtheright-handwheelshroud.

5.Installthereartiresandremovetheblocksfromunder

therearofthemachine.

Note:Torquethelugsnutsto45to55ft-lb(61to

75N-m).

AdjustingtheToolbar

TransportHeight

NoPartsRequired

Procedure

1.Positionthelifthandletothetransportposition(upper

mostnotch).

2.Rotatetheeccentricbolteitherdirectionuntilthe

toolbartinesareparalleltothenotchintheliftarm

(Figure17andFigure21).

Important:Theeccentricboltwillnotrotate360

degrees.Whenitstops,donotattempttoforce

itfurtheroryouwilldamageit.Instead,rotateit

backtheotherdirection.

Figure21

1.Desiredposition,parallel

totheliftarmnotch

2.Notchintheliftarm

3.Torquethecenterpivotbolt(item4inFigure13)to

175to225inch-lb(20to25N-m).

4.Tightenthenutthatsecurestheeccentricboltuntilit

issecure,butdonotover-tightenit.

5.Testtheoperationoftheattachment.

LevelingtheToolbar

Partsneededforthisprocedure:

1Shim(Partno.110-7379)

1Shim(Partno.110-7380)

1Shim(Partno.110-7381)

Procedure

Oncethetoolbarhasbeeninstalledandthefastenersare

tightened,usethefollowingproceduretoverifythatthe

toolbarteetharelevel:

1.Parkthemachineonalevelsurface.

2.Checkthepressureofalltiresandensurethatthey

areequal.RefertotheOperator’sManualformore

informationoncheckingthetirepressure.

3.Lowerthetoolbaruntiltheteethjustbegintomake

contactwiththeground.

4.Iftheteethofthetoolbarcontactthegroundevenly,

thetoolbarislevel.

Note:Iftheteethononesideofthetoolbarcontacts

thegroundbeforetheotherside,levelthetoolbar.

Continuelevelingbyfollowingtheremainderofthis

procedure.

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