Toro 30818 Bedienungsanleitung

FormNo.3390-683RevB

HighLiftCollection,ParkingStandKit,andCarrier

Frame

Groundsmaster®3604-WheelDriveMulti-PurposeMachine

ModelNo.30818

ModelNo.30866—SerialNo.315000001andUp

ModelNo.30869—SerialNo.315000001andUp

InstallationInstructions

Important:FormachineswithaKubotaengine,kit30801mustbeinstalledonthemachine.Formachineswitha

Yanmarengine,kit30898mustbeinstalledonthemachine.

WARNING

CALIFORNIA

Proposition65Warning

ThisproductcontainsachemicalorchemicalsknowntotheStateofCaliforniato

causecancer,birthdefects,orreproductiveharm.

ThisproductcomplieswithallrelevantEuropeandirectives.Fordetails,pleaseseetheDeclarationofIncorporation(DOI)at

thebackofthispublication.

Safety

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotentialdanger.

Replaceanydecalthatisdamagedorlost.

132-4868

1.Crushinghazard—securethecylinderlocks.

132-4867

1.Crushinghazard—keepawayfromactuatingparts.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.T oro.com.OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved*3390-683*B

132-4866

1.Crushinghazard—keepawayfromactuatingparts.

132-4865

1.Puncturehazardofhand;uidunderpressure—read

theOperator’sManualbeforeservicingorperforming

maintenance.

132-4864

1.Cuttinghazard—waituntilallcomponentshavestopped

movingbeforeservicingthemachine.

132-4863

1.Cuttinghazard—keepawayfrommovingparts.

132-4862

1.Attention—readtheOperator’sManualbeforeperforming

maintenance;donottransportthevehiclewithafullhopper.

2.Onlytransportthevehiclewhenthehopperisalmostempty.

3.Donotremovethecollectionsystemwhenthehopperisfull.

4.Emptythecontentsofthehopperbeforestoringthe

collectionsystem.

5.Disengagethevehicleonlywhenthehopperisempty.

132-4861

1.Warning—readtheOperator’sManual.

132-4860

1.Warning—removethekeyfromtheignitionandreadthe

Operator’sManualbeforeperformingmaintenance.

132-4859

1.Crushinghazard—securethecylinderlocks.

Installation

InstallingtheCarrierFrameKit

InstallingtheBumpers

1.Movethemachinetoalevelsurface,engagetheparking

brake,shutofftheengine,andremovethekeyfrom

theignition.

2.Loosenthejamnutontheadjustingboltontheendof

abumperandlowertheadjustingboltasfarasitcan

go(Figure1).

3.Installthebumpertothemachineframeusingalarge

bolt,washer,andnutfromthebumperassembly;do

nottightenthefasteners(Figure1).

Figure1

1.Largebolt(nutnotshown)3.Adjustmentboltandjam

nut

2.Washer4.Bumper

4.Adjustthebumpersothatitisparallelwiththeframe,

raisetheadjustmentboltuntilitcontactstheframe,

andsecureitwiththejamnut(Figure2).

Figure2

1.Adjustmentboltagainsttheframe

5.Tightentheboltandnutsecuringthebumpertothe

frame.

6.Repeatthisprocedurefortheotherbumperonthe

othersideofthemachine.

AssemblingtheCarrierFrame

1.Blockthecastor-wheelassemblyinanuprightposition

usingjackstandsunderthecarrier-framecrossbar

(Figure3).

Figure3

1.Carrier-framecrossbar3.Castor-wheelassembly

(wheelsnotshown)

2.Pivotpin4.Locknutandwasher

2.Lowerthecarrier-framecrossbarintothetopofthe

wheelassemblyandsecureitwithapivotpin,washer,

andlocknut(Figure3).

3.PumpNo.2lithiumgreaseintothettingsoneach

endofthepinuntilgreasestartstocomeoutofthe

bearings.

InstallingtheCarrierFrame

1.Raisetherollbaronthemachineandinstallapinto

secureitononly1sideoftherollbar.

2.Ontheothersideoftherollbar,installaboltandnut

suppliedinthekitintotheholesinsteadofthepin

(Figure4).

Figure4

1.Pivotboltandtabbed

washer

3.Tabbedpin

2.Nut4.Boltreplacingthe

removablerollbarpin

3.Ontheleftsideofthemachine,loosentheclampon

thevent-linehoseandslidethehosedownthemetal

tube(Figure8).Tightentheclamp.

Note:Thisallowsyoutoinstallthecarrierframe

withoutitcontactingthehose.

Figure5

1.Metaltube3.Hose

2.Clamp

4.Removethepivotbolt,tabbedwasher,andnutfrom

therollbar;installthetabbedwasherandpivotbolt

fromtheinsideofthebar,butdonotinstallthenut

yet(Figure4).

5.Movethecarrierframeuptotherollbarbracketand

secureitusingatabbedpinthroughtherearholein

thebracket(Figure4).

Note:Placethetabovertheendofthepivotbolt.

6.Securethepivotboltandtabbedpinusingthenutyou

removedpreviously(Figure4).

7.Removethepinfromtheothersideoftherollbarand

repeatthisproceduretosecuretheothersideofthe

carrierframetothemachine.

Figure6illustratesthecorrectlyinstalledcarrierframe.

g029470

Figure6

Installingthe

High-Lift-CollectionKit

InstallingtheHigh-Lift-Collection

Assembly

1.Secureandliftthehigh-lift-collectionassemblyusing

ahoist.Ensurethatthestrapsyouusetohoistitonly

contactthesteelframeunderthehopper.

Important:Donotliftthegrasscollectorbythe

plastichopperoryouwilldamageit.

2.Slowlylowerthehigh-lift-collectionassemblyontothe

frameandslideitforwarduntilthecoolerassemblyon

thefrontofthehopperisabout2.5cm(1inch)from

theplateonthecarrierframe(Figure7).

Figure7

1.Openinginthe

carrier-frameplate

3.Bolt(4required)

2.Cooler4.Shippingbrackets(2),

removeanddiscard

3.Removethefastenerssecuringtheshippingbracketsto

thetopofthecooleranddiscardthem(Figure7).

4.Slidethehigh-lift-collectionassemblyforwardsothat

thetabsonthefrontofthecoolerareushwiththe

plateonthecarrierframe(Figure7)andthetabsinthe

steelframeofthehigh-lift-collectionassemblysitinside

theholesonthecarrierframeasshowninFigure8.

g029471

Figure8

5.Securethetabsonthecoolerassemblytothe

carrier-frameplateusing4boltsandnuts,2aboveand

2belowtheassembly(Figure7).

6.Securethehigh-lift-collectionassemblytotherearof

thecarrierframeusing4bolts,2oneachsideofthe

assembly(Figure9).

Figure9

1.Bolts

ConnectingtheHydraulicHosesand

WireHarness

1.Routethehydraulichoseandwireharnessbundle

downtothettingsyouinstalledpreviouslywithKit

Model30801or30898(Figure10).

Note:FormachineswithaYanmarengine,routethe

bundleunderthecarrierframeandbetweentheguide

plateandbumper.

Figure10

MachineswithaKubotaengine

1.Hoseandwireharness

bundle

2.Cableties

Figure11

MachineswithaYanmarengine

1.Hoseandwireharness

bundle

3.Guideplate

2.Cableties

2.Connectthehosesandwireharnesstotheappropriate

ttingsandconnector,ensuringthatthehosesarenot

hangingontopofthecableorpullingonit.

3.Securethebundletothecarrierframewith4cableties

inthelocationsshowninFigure10.

4.Movethecollectionsystemupanddownthroughits

rangeofmotiontoensurethatthebundledoesnot

tightenorpullonanything.

InstallingtheGrassChute

Note:Thegrasschuteisshippedinsidethehopper.

1.Installtheturbinefancoveroverthefanusingknobs

andbolts(Figure12).

Note:Ensurethatyouorienttheportonthecover

atthe5o’clockposition.

Figure12

1.Turbinefancover2.Port

2.Removetherubberdischargechute,fasteners,and

springfromthemower;retainthemforfutureuse.

3.Installthedeckadapterovertheopeninginthemower,

securingitwiththepinassemblyandnutasshownin

Figure13.

Figure13

1.Deckadapter3.Grass-chutehose

2.Hoseclamp4.Pinassembly

4.Slidealargehoseclampovereachendofthe

grass-chutehose(Figure13).

5.Slide1endofthehoseovertheportontheendofthe

deckadapterandtightenthehoseclamptosecureit

(Figure13).

6.Slidetheotherendovertheportontheturbinefan

cover(Figure12)andtightenthehoseclamptosecure

it.

Operation

UsingtheParkingStand

1.Parkthemachineonlevel,rmground.

Note:Ifyouneedtoparkonsoftground,placea

blockofwoodundertheparkingstand.

2.Slidethebarontheparkingstandintotheholeonthe

frameandsecureitwithabolt(Figure14).

g029474

Figure14

3.Removethenutandpinassemblysecuringthedeck

adaptertothemowerandremovetheadapter(Figure

13);installtheoriginal,rubberdischargechute.

WARNING

Thecuttingunitcanthrowrocks,sticks,and

otherdebrisseverelyinjuringbystanders.

Neverrunthecuttingunitwithoutthe

dischargechuteorgrasscollector.

4.Liftthehoppertoremovetheweightfromthetabbed

pinsintherollbar.

5.Removethenutandtabbedpinsfromeachsideofthe

rollbar(Figure4).

6.Installthenutsontotheboltssecuringtherollbar.

OperatingtheHigh-Lift

Collection

1.Withthedoorclosedandhopperlowered,decrease

theenginespeed.

Note:Ensurethatthecuttingunitisoff.

2.EngagethePTOswitchtostartthefan.

Note:Ifthefandoesnotengage,makesurethatthe

hopperisallthewaydown.

Figure15

1.Doorswitch3.PTOswitch

2.Liftswitch

3.Slowlyincreaseenginespeedandstartthecuttingunit.

4.Afteryouhavenishedcollectinggrass,stopthe

cuttingunitthenturnoffthefan.

Important:Ensurethatthecuttingunitisoff

beforeturningoffthefan.

Note:Ifyouliftthehopperoropenthedoorwhile

thefanisoperating,itautomaticallyshutsdown.

5.Backthemachineuptothecollectionreceptacle.

Important:Onlyemptythehopperwiththe

machineparkedonrm,levelground.

6.Pushtheliftswitchtoraisethehopper(Figure15).

7.Pushthedoorswitchtoopenthedooronthehopper

(Figure15).

8.Closethedoorandreturnthehoppertotheoperating

position.

Note:Donotdrivethemachinewiththehopper

raisedorthehopperdooropen.

Maintenance

Installthecylinderlocksoverthehoppercylinderswhen

performingmaintenancewiththehopperraised(Figure16).

g029472

Figure16

WARNING

Thehoppermaylowerwhenintheraisedposition,

crushinganyoneunderit.

Installthecylinderlocksbeforeperforming

maintenancethatrequiresthehoppertobeinthe

raisedposition.

GreasingtheMachine

1.Lowerthehopperandshutofftheengineofthe

machine.

2.Locateandcleanthegreasettingswitharag.

Note:Therearearrowdecalstonotatethegrease

ttings.

3.Connectagreaseguntoeachttingandpumpgrease

intothettingsuntilgreasebeginstooozeoutofthe

bearings.

4.Wipeupanyexcessgrease.

AdjustingtheSequenceValve

Ifthehopperdoordoesnotcompletelyopenorifthehopper

doesnottilttodumportiltstooslowly,adjustthesequence

valveasfollows:

Note:Adjustingthisvalveincreasesthedump/tiltspeed.

1.Removethecapofthevalve(Figure17).

g029473

Figure17

1.Adjustmentvalve

2.Loosenthelocknutontheadjustingscrewofthevalve.

3.Adjustthepressure.

Note:Looseningtheboltincreasesthepressure.

4.Tightenthelocknut

5.Securethecapontothehydraulicvalve.

AdjustingtheClosingForce

1.Liftthehopperandopenthehopperdoor.

2.Puttheloweringsafeguardinplace(Figure16).

3.Removebothcylindersontherod-sideend.

4.Loosenthelocknutsonthecylinderrods.

5.Adjustthelengthasneeded.

6.Tightenthelocknuts.

7.Installthecylinders.

8.Closethehopperdoor.

AdjustingtheSealbetweenthe

Blow-InPortandtheHopper

Toadjusthowtightlythecollectionhopperrestsonthefan

outlet,youcanchangethefollowingsettings:

•Thelengthofthetoplink

•Thelengthofthehoppersupport(rubberbumper)

•Thepositionofthefanoutlet

AdjustingtheLengthoftheTopLink

1.Lowerthehopperhalf-wayandsecureitwithsuitable

supports.

2.Tightentheboltofthetoplinkonthehopperside.

Ensurethatthehopperdoesnottipover.

3.Loosenthelocknutsontheupperlinkandadjustthe

lengthofthetoplink.Forexample,turnit1turn.

4.Tightenthecounternutandremounttheboltfrom

thetoplink.

5.Liftandlowerthehopperagaintocheckwhetherit

sealswhenitrestsonthefanoutlet.

AdjustingtheLengthoftheHopper

Support

1.Raisethehopper.

2.Installthecylinderlocktosecurethehopperagainst

unintendedlowering(Figure16).

3.Removethelocknutontherubberbumper.

g029475

Figure18

1.Locknut2.Rubberbumper

4.Adjusttherubberbumpersothatthehopperseals

tightlyonthefanoutlet.

5.Fastenthelocknuts.

6.Removethecylinderlock.

7.Lowerthehopper.

8.Ensurethatthehoppersealstightlyonthefanoutlet;

repeatthisprocedureifitdoesnot.

AdjustingthePositionoftheFanOutlet

1.Raisethehopper.

2.Installthecylinderlocktosecurethehopperagainst

unintendedlowering(Figure16).

3.Removethe4nutsonthefanoutlet.

4.Aligntheupperclosingsurfacesothatitisparallel

tothecontainerhoppersurface.Thelateralairgap

betweentheblow-inportandsupportframeinthe

hoppershouldbeapproximatelythesamesizeleftand

right.

5.Installthe4nuts.

RemovingandInstallingthe

TurbineFan

RemovingtheFan

1.Removetheturbinefancover(Figure12).

2.Removethecentralfasteningboltofthefan(Figure

19).

Figure19

1.Turbinehousing3.Fan

2.Driveshaftwithkey

3.Useabolt(M16x80;notincluded)topresstheblade

offthedriveshaft.

Note:Keepthekeyinasafeplace.

4.BringthebladetoanAuthorizedServiceDealerto

haveitbalanced.

InstallingtheFan

1.Insertthekeyintothekeygrooveinthedriveshaft

(Figure19)anduseahexbolt(M12x100)topressthe

bladeintothedriveshaft.

2.Removethehexboltandinstallthecentralfastening

bolt(M12x45)andtorqueitto125N∙m(92ft-lb).

3.Installtheturbinefancover(Figure12).

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