Toro Ultra Sonic Boom 41218 Bedienungsanleitung

FormNo.3374-162RevB

UltraSonicBoom™LevelingKit

2010andAfterMulti-Pro®TurfSprayersandWorkman®200Spray

System

ModelNo.41218—SerialNo.312000001andUp

InstallationInstructions

Thisattachmentmaintainsconsistentdistancesfromtheboomnozzlestothegroundwhensprayingover

unevensurfacesandisintendedtobeusedbyprofessional,hiredoperatorsincommercialapplications.Itis

primarilydesignedforsprayinggolfcourseapplications,parks,sportselds,andoncommercialgrounds.It

isdesignedtoonlybeusedinconjunctionwithmachinesdesignatedbythemanufacturer.

ThisproductcomplieswithallrelevantEuropeandirectives.Fordetails,pleaseseetheseparateproduct

specicDeclarationofConformity(DOC)sheet.

Safety

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof

potentialdanger.Replaceanydecalthatisdamagedorlost.

94-8582

119-9431

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.Toro.com.OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

Installation

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

1Nopartsrequired–Preparethemachine.

2Nopartsrequired–Removethehardstops.

Hinge2

Angledstrap(foranuncoveredboom)2

Angledstrap(foracoveredboom)2

Toporbottomstrap2

Compressionspring4

Bushing8

Hex-headbolt(5/16x3-1/4inch)4

Flatwasher12

Locknut(5/16inch)4

Assemblethesensormounting

hardware.

Sonicboomsensor2

Bracket2

Programmingplug2

Sensorcover2

Lowersensorhousing2

Captube2

Sensorguardbracket2

Sensorcable(4m)2

Largenut4

U-bolt6

Locknut(1/4inch)8

Bolt(5/16x3/4inch)8

Bolt(5/16x1-1/4inch)4

Locknut(5/16inch)12

Cabletie12

Installthesonicboomsensors.

Mountplate1

Relay4

Bolt(1/4x5/8inch)4

Lockwasher(1/4inch)4

Nut(1/4inch)4

Wireharness1

Screw(#10)4

Nut(#10)4

ElectronicControlUnit(ECU)1

Fuseretainer1

Bolt(1/4x1-1/4inch)4

Locknut(1/4inch)4

Bolt(5/16x3/4inch)2

Lockwasher(5/16inch)2

Flatwashers2

U-boltclamps2

Nut(5/16inch)4

Mounttheelectroniccontrols.

ProcedureDescriptionQty.Use

Decal,94-85821

6Lightassembly1Installtheindicatorlight.

Rockerswitch1

Cableties6

Indicatorlight(Workman200only)1

7Grommet(Workman200only)1

Installthecontrols.

8Nopartsrequired–Calibratethesonicbooms.

Note:Decal119-9431isusedwithahand-helddiagnostictoolandthereforeisnotinstalledonthemachine.

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

PreparingtheMachine

NoPartsRequired

Procedure

Positionthemachineonalevelsurface,stoptheengine,

removetheignitionkey,andengagetheparkingbrake.

CAUTION

Ifyouleavethekeyintheignitionswitch,someone

couldaccidentlystarttheengineandseriously

injureyouorotherbystanders.

Removethekeyfromtheignitionswitchbefore

installthekit.

RemovingtheHardstops

NoPartsRequired

Procedure

Ifyourmachinehashardstopsinstalled,theymustbe

removedbeforeinstallingtheSonicBoomKit.The

hardstopsarelocatedinthecenterboomofthecaged

boomsandcanbeseenwhentheboomsareinthe

upright,transportposition.Ifyourmachinedoesnot

havehardstopsinstalled,skiptothenextprocedure.

1.Raisetheboomsintothetransportpositionand

removetheignitionkey.

2.Removethe4bolts(5/16x1inch)andnuts(5/16

inch)thatsecurethestopstothecenterboomframe

asshownin(Figure1).

Note:Removethehardstopassembliesonboth

sidesofthecenterboom.Retainallpartsforlater

use.

G009415

Figure1

Rightsideshown

1.Centerboomassembly3.Bolt(5/16x1inch)

2.Assembledbracketand

bumper

4.Nut(5/16inch)

AssemblingtheSensor

MountingHardware

Partsneededforthisprocedure:

2Hinge

2Angledstrap(foranuncoveredboom)

2Angledstrap(foracoveredboom)

2Toporbottomstrap

4Compressionspring

8Bushing

4Hex-headbolt(5/16x3-1/4inch)

12Flatwasher

4Locknut(5/16inch)

Procedure

Note:Howyouassemblethesensormounting

hardwaredependsuponwhethertheCoveredBoomKit

(model41602)isinstalled.

1.Layoutthehingesandstrapsasshownin

Figure2(foranuncoveredboom)orFigure3(fora

coveredboom).

Note:Thereare2setsof2angledstrapsinloose

parts.Onesetisforanuncoveredboomandthe

othersetisforacoveredboom.Youwillhaveone

setof2angledstraps(eitherforthecoveredboom

orfortheuncoveredboom)thatyouwillnotuse

onthemachine.

Note:Thetopstrapsfortheuncoveredboomsalso

serveasthebottomstrapsforthecoveredbooms.

G017128

Figure2

Foruncoveredboomsonly

1.Hinge(2)3.Bushings(8)

2.Angledstrap(2)4.Topstrap

G017129

Figure3

Forcoveredboomsonly

1.Hinge(2)3.Bushing(8)

2.Angledstrap(2)4.Bottomstrap

2.Insertthebushingsintotheweldedtubeopenings

inthehingesandstrapsasshowninFigure2or

Figure3.

3.Installaatwasheroneachofthe2hex-headbolts

(3-1/4inch).

4.Inserttheboltsthroughthehingedweldedtube

openings,hinges,andstraps(Figure4).

Figure4

Hardwareforacoveredboomshown

1.Hex-headbolt4.Springs

2.Flatwasher5.Locknuts(5/16inch)

3.Weldedtubeopening

5.Installaatwasherontheexposedendofeachof

thebolts.

6.Installaspringontheendofeachbolt(Figure4).

7.Installaatwasherandalocknutontheendofeach

bolt,andtightenthelocknutsuntilthereisnoslack

inthespring.

Note:Checktoensurethatthehingesarenotso

tightthatthemountedsensorsdonotfreelypivot

onthehinges.

InstallingtheSonicBoom

Sensors

Partsneededforthisprocedure:

2Sonicboomsensor

2Bracket

2Programmingplug

2Sensorcover

2Lowersensorhousing

2Captube

2Sensorguardbracket

2Sensorcable(4m)

4Largenut

6U-bolt

8Locknut(1/4inch)

8Bolt(5/16x3/4inch)

4Bolt(5/16x1-1/4inch)

12Locknut(5/16inch)

12Cabletie

Procedure

1.Installamountingbracketonthefrontsideofeach

boomneartheoutermostnozzlewith3U-boltsand

6locknuts(1/4inch)(Figure5andFigure6).

2G017147

Figure5

Frontview

1.Mountingbracket(2)2.U-bolt(6)

G017148

Figure6

Rearview

1.Mountingbracket(2)2.Locknuts(1/4inch)(12)

2.Installthesensorguardbracketontothemounting

bracketwith2bolts(5/16x3/4inch)and2ange

nuts(5/16inch)asshowninFigure7.

G017149

Figure7

1.Sensorguardbracket

3.Installthesensormountinghardwareontothesensor

guardbracketwith2bolts(5/16x3/4inch)and

2locknuts(5/16inch)asshowninFigure8(fora

coveredboom)orFigure9(foranuncoveredboom).

G017150

Figure8

Foracoveredboomonly

1.Sensorguardbracket2.Hinge(ofsensormounting

hardware)

G017157

Figure9

Foranuncoveredboomonly

1.Sensorguardbracket2.Hinge(ofsensormounting

hardware)

4.Installthelowersensorhousingontothesensor

mountinghardwarewith2bolts(5/16x1-1/4inch)

and2locknuts(5/16inch)(Figure10).

G017151

Figure10

Uncoveredboomcongurationshown

1.Cover5.Captube

2.Sensor6.Bolts(5/16x1-1/4inch)

3.Largenut7.Locknuts(5/16inch)

4.Lowersensorhousing8.Finishedsensorassembly

5.Installtheprogrammingplugonthesensor

(Figure11).

Important:Ensurethatyoualignthearrow

belowthesideways“T”withthenotchonthe

topedgeofthesensor(Figure11).

Figure11

1.Sideways“T”3.Notch

2.Arrowsaligned4.Sensor

6.Insertthesensorintothelowersensorhousing,and

secureitwith2largenutsprovidedwiththesensor

(Figure10).

Note:Discardthelockwashersthatcomewiththe

sensors.

7.Installthecaptubeandthecover(Figure10).

Note:Ensurethatthesensorwireisroutedthrough

thesmallopeninginthecoverbeforeinstallingthe

sensorcover.

8.Securethewirecomingfromthesensortotheboom

withcableties.

Important:Ensurethatyouallowenoughslack

inthewirearoundthesensorsothatthesensor

canfreelypivotonthehingewithoutpullingon

thewire.

9.Repeatthestepsabovefortheotherboom.

Note:Forcoveredboomsonly:Thesensorsshould

notdetecttheboomcoverasthismayinterferewith

thesignal.Ifyouexperienceanydifcultiesduringthe

calibrationprocess,checkthesensorstoensurethat

theirsignalsdonotdetecttheboomcover.

MountingtheElectronic

Control

Partsneededforthisprocedure:

1Mountplate

4Relay

4Bolt(1/4x5/8inch)

4Lockwasher(1/4inch)

4Nut(1/4inch)

1Wireharness

4Screw(#10)

4Nut(#10)

1ElectronicControlUnit(ECU)

1Fuseretainer

4Bolt(1/4x1-1/4inch)

4Locknut(1/4inch)

2Bolt(5/16x3/4inch)

2Lockwasher(5/16inch)

2Flatwashers

2U-boltclamps

4Nut(5/16inch)

Procedure

1.Secure4relaystothefrontofthemountplatewith

4bolts(1/4x5/8inch),4lockwashers(1/4inch),

and4nuts(1/4inch)asshowninFigure12.

G018924

Figure12

1.Relay6.Nut(#10)

2.Nut(1/4inch)7.Screw(#10)

3.Lockwasher(1/4inch)8.Fuseblock

4.Bolt(1/4x5/8inch)9.Fuseretainer

5.Mountplate

2.Securethefuseblockendsofthewiringharnessand

thefuseretainertothemountingplatewith4screws

(#10)and4nuts(#10)asshowninFigure12.

3.SecuretheECUtothemountingplatewith4bolts

(1/4x1-1/4inch)and4locknuts(1/4inch)as

showninFigure13.

G016081

Figure13

1.Bolt(1/4x1-1/4inch)3.Mountplate

2.ECU4.Locknut(1/4inch)

4.Connecttherelayleadsonthewiringharnesstothe

4relaysonthemountingplate.

5.Connectthecontrollerleadonthewiringharness

totheECU.

6.Installthemountplatetothevehicleframe,under

thedashboard.

A.FortheMulti-Pro1200and1250:Installthe

mountplateusing2bolts(5/16x3/4inch),2

lockwashers(5/16inch),and2atwashersas

showninFigure14.

G016082

345

Figure14

Frameunderthedashboard

1.Bolt(5/16x3/4inch)4.ECMandMountplate

2.Lockwasher(5/16inch)5.Vehicleframe

3.Flatwasher

B.FortheWorkman200SpraySystem:Install

themountplateusing2U-boltclampsand2nuts

(5/16inch)asshowninFigure15.

G016282

Figure15

1.Vehicleframe3.Mountplate

2.U-boltassembly4.Nut(5/16inch)

InstallingtheIndicatorLight

Partsneededforthisprocedure:

1Decal,94-8582

1Lightassembly

Procedure

1.Installdecal94-8582overthelightholeinthedash

(Figure16).

G016376

Figure16

1.Decal94-85823.Pushnut

2.Light

2.Installthelightinthedashandsecureitfrom

underneaththedashwiththepushnut(Figure16).

3.Connectthelighttothecorrespondingconnectoron

thebranchofthewiringharness.

InstallingtheControls

Partsneededforthisprocedure:

1Rockerswitch

6Cableties

1Indicatorlight(Workman200only)

1Grommet(Workman200only)

InstallingtheControlsonaMultiPro

1200or1250TurfSprayer

InstallingtheSwitches

1.Removethespraycontrolpaneltoexposethe

bottomside(Figure17forthe1200andFigure18for

the1250).

Figure17

MultiPro1200

1.Sonicboomswitch

location

2.Spraycontrolpanel

Figure18

MultiPro1250

1.Plug3.Notch(atback)

2.Switch4.Spraycontrolpanel

2.Removethepluginthesonicboomslotfromthe

spraycontrolpanelonthevehicle,andinstallthe

rockerswitchprovidedinitsplace(Figure17forthe

1200andFigure18forthe1250).

Note:Ensurethattheorientationoftheswitch

matcheswhatisshowninFigure18,withthenotch

pointingtowardtherearofthevehicle.

WiringtheSwitches

1.Routethebranchofthesonicboomwireharness

withthe3largeconnectorsintothecontrolpanel

area.

2.Ifboomliftswitchesareinstalled,removeany

existingconnectorspluggedintotheliftswitches.

3.Connecttheconnectorslabeled“leftboomlift

switch”and“rightboomliftswitch”tothe

correspondingpanelswitches.

4.Connecttheconnectorlabeled“sonicboomswitch”

tothesonicboomswitch.

5.Routethefreeendofthewiringharnessdown

throughtheoorandrearward,followingthespray

systemwireharnesstothecenterboomassemblyat

thebackofthevehicle.

Note:Usecabletiestosecurethewiringharness

totheotherwiringharnessesawayfromtheengine

andmovingparts.

6.Installthespraycontrolpanelandsecureitwiththe

fastenersthatyouremovedpreviously.

ConnectingtheWiringtotheFuseBlock

1.Routethebranchofthesonicboomwiringharness

withthesmallspadeconnectorandaringorfork

terminalintotheseatboxandtothefusearea.

2.Lifttheseattoaccessthefusearea,andlocatethe

auxiliarysolenoidandgroundterminalblock.

3.Connecttheringlabeledgroundontheblackwireto

thegroundterminalblock(Figure19).

Figure19

1.Blackwire3.Redwire

2.Groundterminalblock4.Auxiliarysolenoid

4.Connecttheredwiretotheloadsideoftheauxiliary

solenoid.

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