Toro Z597-D Z Master Handbuch

Form No. 3355-135 Rev A

Z597-D Z Master® with a 62 or 72 RearDischarge Mower

Model No. For Z597-D Rear Discharge Mowers

Setup Instructions

Loose PartsUse the chart below to verify that all parts have been shipped.

Step

Description

Qty.

Use

No parts required

–

Remove parts from the crate.

No parts required

–

Check the tire pressure.

Rear wheels

Install the drive wheels.

Roll bar, right section

Roll bar, left section

Roll bar, center section

Bolt (3/8 x 1 inch)

Curved washer

Flange nut (3/8 inch)

Bolt (1/2 x 3-1/4 inch)

Flange nut (1/2 inch)

Install the Rollover ProtectionSystem (ROPS).

No parts required

–

Adding diesel to the machine.

No parts required

–

Charge the battery.

Number 2 general purpose lithiumbase or molybdenum base grease.(Purchase separately.)

1 tube Check the machine for grease.

No parts required

–

Check the engine oil level.

No parts required

–

Run the machine and inspect thedrive belt.

No parts required

–

Check the machine before deliveryto the customer.

Operator’s Manual

Parts Catalog

Engine Owner’s Manual

Registration Card

Safety Video

111

Key 2

Delivering the machine to thecustomer.

Step

Removing Parts from theCrate

No Parts Required

Procedure

R emo v e the tires and the par ts for the R OPS from

the shipping crate .

Step

Checking the Tire Pressure

No Parts Required

Procedure

Chec k the air pressure in the front and rear tires .

Pressure: 13 psi (90 kP a)

Figure 1

Step

Raising the Machine Up andInstalling the Drive Wheels

Parts needed for this step:

Rear wheels

Procedure

1. R emo v e the screws holding the right angle

retaining plate to the crate .

Figure 2

2. Raise the bac k of the mac hine up and suppor t

it with jac k-stands .

Figure 3

3. R emo v e the wheel n uts from both sides of the

v ehicle and remo v e the right angle retaining

plate . Discard the screws and retaining plate .

Figure 4

4. Mount the wheels with the v alv e stem to the

outside and secure them with the wheel n uts

previously remo v ed.

5. T or que the wheel n uts to 95 ft-lb (128 N·m).

6. R emo v e the jac k-stands .

Figure 5

Step

Installing the Roll OverProtection System

Parts needed for this step:

Roll bar, right section

Roll bar, left section

Roll bar, center section

Bolt (3/8 x 1 inch)

Curved washer

Flange nut (3/8 inch)

Bolt (1/2 x 3-1/4 inch)

Flange nut (1/2 inch)

Procedure

1. Loosely install the right and left roll bar section

to the frame , with 8 bolts (3/8 x 1 inc h), 8

cur v ed w ashers , and 8 ﬂang e n uts (3/8 inc h).

Note: T he cur v e w asher cone m ust be

installed to w ard the bolt head.

Figure 6

2. Install the lanyard clips onto the long bolts

(1/2 x 3-1/4 inc h).

Note: Mak e sure the bent tab points to w ard

the head of the bolt.

Figure 7

3. Lightly oil the ends of the center roll bar

section.

4. Loosely install the center roll bar section using

2 bolts (1/2 x 3-1/4 inc h) and 2 ﬂang e n uts

(1/2 inc h).

Note: Mak e sure the bolts are installed from

the outside of the roll bar .

Note: Mak e sure the lanyard tab is installed

as sho w and points forw ard.

Figure 8

5. Raise the roll bar into the upright position and

secure it with the pins and hair pin cotter pins

fastened to the lanyards

Figure 9

6. T or que all lo w er fasteners , attac hed to the

mac hine frame , to 30 ft-lb .

7. Tighten the center roll bar bolts (1/2 x 3-1/4

inc h) so it rotates freely with some resistance .

Note: No more than one thread should be

exposed outside the n ut.

Figure 10

Step

Adding Fuel to the Machine

No Parts Required

Procedure

Add diesel to the mac hine before star ting it. R efer

to y our Operator’ s Manual. for the cor rect fuel and

procedure .

Step

Charging the Battery

No Parts Required

Procedure

Charging the batter y pr oduces gasses that

can explode and cause serious injur y .

• K eep cigar ettes, spar ks and ﬂames a w ay

fr om the batter y .

• Mak e sur e the ignition s witch is of f.

• V entilate when charging or using the

batter y in an enclosed space.

Important: Do not r un the machine with

the batter y disconnected; electrical dama ge

may occur to the engine.

Charg e the batter y . R efer to the Operator’ s Manual

for instr uctions .

Figure 11

Step

Checking the Machine forGrease

Parts needed for this step:

1 tube

Number 2 general purpose lithium baseor molybdenum base grease. (Purchaseseparately.)

Procedure

1. R emo v e the belt co v ers and bolts as sho wn

belo w .

Figure 12

2. Chec k the tensioning ar m for g rease .

3. Chec k the g rease for the three spindle bearings .

If needed, add g rease until it comes out of the

lo w er seals .

4. Install the belt co v ers .

Figure 13

5. Chec k the g rease for the cooling fan belt idler

ar m.

6. Chec k the g rease for the dri v e belt idler ar ms .

Figure 14

7. Grease the pump belt idler ar m in the front

of the engine .

Figure 15

Step

Checking the Engine OilLevel

No Parts Required

Procedure

Before y ou star t the engine and use the mac hine ,

c hec k the oil lev el in the engine crankcase; refer to

Chec king the Oil Lev el in Operator’ s Manual.

Step

Running the Mower andInspecting the Drive Belt

No Parts Required

Procedure

1. Star t the mac hine and operate all functions to

ensure they w ork. R un the mo w er dec k for at

least one min ute .

2. T ur n off the mac hine and let it cool do wn.

3. Inspect the dri v e belt tension and adjust it if

needed. R efer to the Operator’ s Manual for the

cor rect procedure .

Step

Checking the Machine Before Delivery to the Customer

No Parts Required

Procedure

Before deli v ering the mac hine to the customer , ensure that y ou perfor m or ha v e perfor med the

procedures listed in the follo wing table and initial eac h when ﬁnished. R efer to the Operator’ s Manual

for instr uctions on perfor ming these procedures .

Initial

Check Procedure

Check the tire pressure.

Check the level of the mower.

Check that all mower spindles are greased.

Check the engine oil level.

Check the hydraulic uid level.

Check ROPS is secure.

On liquid cooled machines, check the level of the coolant in the radiator and overow bottle.

Check the adjustment of the parking brake.

Ensure that the machine tracks correctly; refer to the Operator’s Manual for the adjustmentprocedure.

Check the safety interlock system; refer to the Operator’s Manual .

Ensure that the PTO works.

Check all fasteners you installed to ensure that they are tight.

W hen y ou ﬁnish setting up the mac hine , sign and date in the space pro vided belo w:

Signature: Date:

Step

Delivering the Machine to the Customer

Parts needed for this step:

Operator’s Manual

Parts Catalog

Engine Owner’s Manual

Registration Card

Safety Video

2 Key

Procedure

At deli v er y , complete the items listed in the follo wing table and initial eac h when ﬁnished.

Model No. Serial No.

Dealer Initial Customer Initial Check Procedure

Show the customer where the following features are located and howthey function:

Fuel tank caps

Oil ll cap/ Oil dipstick

Engine oil lter

Engine oil drain

Fuel lters

Air lter

Radiator coolant

Hydraulic uid reservoir

Hydraulic lter

Battery

Ignition switch

Throttle lever

Glow plug light and switch

Power take off switch (PTO)

Motion control levers

Parking brake

Mower height-of-cut

Lift assist lever

Z Stand®

Adjustable seat

Hydraulic bypass valves

Rollover Protection System (ROPS)

Mower deck ow bafe

Refer to the Operator’s Manual to point out safety procedures, operation,and maintenance procedures.

Review the warranty statement as shown in the Operator’s Manual.

Describe the post sale service procedures for your store.

Assist the customer in lling out and mailing the registration card orregister online at www.Toro.com

Make sure that the customer receives the Operator’s Manual, Parts Catalog,Engine Owner’s Manual, Set Up Instructions, and safety video.

Assist the customer in loading the mower.

Note: W hen y ou, the dealer re presentati v e , ha v e ﬁnished deli v ering the mac hine to the customer , sign

and date in the space pro vide belo w and k ee p a copy of this pag e for dealer records .

Signature: Date:

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