Torqeedo Deep Blue Kurzanleitung
DEEP BLUE
Inboard motor system
Translation of the original operating instructions
English Deutsch
Foreword
EN DE
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Foreword
Dear Customer,
We are delighted that you have chosen our motor. Your Torqeedo DEEP BLUE sys-
tem delivers cutting-edge drive technology and efficiency.
It has been designed and manufactured with the utmost care and with a special fo-
cus on convenience, user-friendliness and safety, and has been extensively tested
before delivery.
Please take the time to read this operating manual carefully so that you can use the
system properly and enjoy it for a long time.
We constantly strive to improve Torqeedo products. Thus, we welcome your com-
ments on the design and use of our products.
Please feel free to contact us with any product inquiries. All points of contact are list-
ed at the end of this manual. We hope you have a lot of fun with this product.
Your Torqeedo team
Contents DE EN
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Contents
1 Introduction....................................................................... 5
1.1 General information on the instructions.......................... 5
1.2 Explanation of symbols........................................................... 5
1.3 Layout of the safety information........................................ 6
1.4 About this operating manual............................................... 6
2 Equipment and controls................................................... 7
2.1 Overview of controls and components............................ 7
3 Technical data.................................................................... 13
4 Safety.................................................................................. 14
4.1 Safety features............................................................................ 14
4.2 General safety provisions....................................................... 14
4.2.1 Principles........................................................................ 14
4.2.2 Intended use................................................................. 15
4.2.3 Foreseeable misuse.................................................... 15
4.2.4 Before use...................................................................... 16
4.2.5 General safety information..................................... 17
5 Commissioning/decommissioning.................................. 19
6 Operation........................................................................... 20
6.1 System start................................................................................. 20
6.2 System display............................................................................ 21
6.2.1 Use of the touchscreen display............................. 22
6.2.2 Main menu.................................................................... 23
6.2.3 Drive................................................................................. 24
6.2.4 Component selection................................................ 27
6.2.5 Energy flow................................................................... 28
6.2.6 Navigation..................................................................... 29
6.2.7 Settings........................................................................... 31
6.3 Remote throttle display.......................................................... 35
6.3.1 Emergency mode........................................................ 36
6.4 Emergency Stop......................................................................... 37
6.5 Travel mode................................................................................. 38
6.5.1 Starting a trip............................................................... 39
6.5.2 Motion forward/reverse........................................... 40
6.5.3 End trip........................................................................... 41
6.6 Charging the high-voltage batteries................................. 41
7 Towing the boat................................................................ 43
8 Care and service................................................................ 44
8.1 Care of the system components......................................... 44
8.2 Care of the high-voltage batteries..................................... 44
8.3 Maintenance intervals............................................................. 45
8.3.1 Replacement parts..................................................... 47
8.4 Storage.......................................................................................... 48
8.4.1 Long-term storage and winterizing..................... 48
8.5 Nameplate and serial number.............................................. 50
Contents
EN DE
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9 Troubleshooting................................................................ 51
10 General conditions of warranty....................................... 53
10.1 Warranty and liability.............................................................. 53
10.2 Capacity guarantee for high-voltage batteries............. 53
10.3 Scope of warranty..................................................................... 53
10.4 Warranty process...................................................................... 54
11 Disposal and environment............................................... 55
11.1 Disposal of waste electrical and electronic equip-
ment................................................................................................ 55
12 EC Declaration of Conformity.......................................... 56
13 Copyright............................................................................ 58
Introduction DE EN
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1 Introduction
1.1 General information on the instructions
These instructions describe all major functions and activities of the
DEEP BLUE system.
This includes:
■Provision of knowledge about structure, functioning, and characteristics of the
DEEP BLUE system.
■Information on possible dangers, their consequences, and on measures to avoid
a hazard.
■Detailed instructions for execution of all functions throughout the entire life cycle
of the DEEP BLUE system.
These instructions are intended to make it easier for you to become familiar with the
DEEP BLUE system, and to use it safely in compliance with its intended use.
Every person using the DEEP BLUE system should read and understand the instruc-
tions. For future reference, the instructions must be kept easily available and close to
the DEEP BLUE system at all times.
Ensure that you always use the most recent version of the instructions. The most
recent version of the instructions can be downloaded on the Internet www.torqee-
do.com from our website under the Service Center tab. Software updates may result
in changes to the instructions.
If you follow these instructions carefully, you will be able to:
■Avoid dangers.
■Reduce repair costs and outage times.
■Increase the reliability and working life of the DEEP BLUE system.
1.2 Explanation of symbols
You will find the following symbols, warnings, or mandatory signs in the instructions
for the DEEP BLUE system.
Attention: high voltage Attention: danger of fire Read the instructions
carefully
Do not tread on or
place under load
Attention: hot surface Attention: electric shock
Attention: danger of crushingDo not dispose of in house-
hold waste
Introduction
EN DE
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1.3 Layout of the safety information
In these instructions, safety information is presented using standardised represen-
tation and symbols. Comply with the relevant information. The hazard classes ex-
plained are used according to the likelihood of occurrence and the severity of the
consequences.
Safety information
DANGER!
Direct hazard with a high risk.
Death or severe physical injuries may result if the risk is not avoided.
WARNING!
Potential hazard with moderate risk.
Death or severe physical injuries may result if the risk is not avoided.
CAUTION!
Hazard with low risk.
Slight or moderate physical injuries or property damage may result if the risk is
not avoided.
Information
ADVICE
Mandatory instructions.
User tips and other especially useful information.
1.4 About this operating manual
Instructions
Actions that require several steps are presented in a numbered list. Complete the
steps in the proper sequence.
Example:
1. Action step
2. Action step
The result of an instruction is presented as follows:
Arrow
Arrow
Lists
Lists without a mandatory sequence are presented as a list of bullet points.
Example:
■Item 1
■Item 2
Equipment and controls DE EN
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2 Equipment and controls
2.1 Overview of controls and components
Overview of controls
1
2
3
4
Fig. 1: Controls
1System display, touchscreen
2Electronic accelerator lever
3Emergency Stop Switch
4Key switch with key
Overview of components
1
2
55
6
4
33
Fig. 2: Components for Deep Blue 40i/80i
1System control
2Shore Power Distribution
3System management unit for system integration and connection of the DEEP
BLUE components
4Inboard with electric motor and power electronics
5High-voltage battery for energy supply to the motor, with connection for the
venting system
6One or more charger units for charging the DEEP BLUE system from an AC pow-
er supply while in port
Equipment and controls
EN DE
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Controls depending on remote throttle equipment
Fig. 3: On/Off switch Fig. 4: Emergency Off switch Fig. 5: Key switch
Fig. 6: Emergency Stop
Switch
Fig. 7: Remote throttle dis-
play
Motor with cooling
Inboard motor
Fig. 8: Inboard motor
The inboard motor has been developed for operation as a direct shaft drive.
The inboard motor is equipped with a shaft coupling and a thrust bearing. By cou-
pling to the shaft using an Aquadrive CV10 or CV15 constant velocity drive shaft,
motor vibrations are absorbed. The thrust bearing reduces the forces exerted by the
propeller shaft on the motor.
Sea water can be used as the cooling water. By means of hydrogeneration while un-
der sail, sail yachts can generate electrical energy and feed it directly to the high-
voltage battery.
Cooling
Fig. 9: Motor cooling
The cooling pump pumps sea water in order to conduct waste heat away from the
power electronics and the motor.
Equipment and controls DE EN
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High-voltage battery with cooling
CAUTION!
Damage to the high-voltage battery from stepping on or placing objects on
it!
This can result in malfunctioning or material damage.
■Never step on the high-voltage battery.
■Never use the high-voltage battery as a support surface or lean on it.
■Do not place any objects on the high-voltage battery.
30.5 kWh BMW i3 battery
Fig. 10: High-voltage battery
The DEEP BLUE system is supplied with energy via a BMW i3 30.5 kWh high-voltage
battery.
When installed in motorboats, ocean-going yachts, and boats which are transported
on trailers, special damping elements are used.
For safety reasons, a ventilation system must be installed in enclosed boats.
ADVICE
Ensure sufficient ventilation of the high-voltage battery.
■Heat build-up can occur if the environment is not sufficiently ventilated.
■In the event of damage, hot or poisonous gases may escape from the bat-
tery.
Cooling
1
6
2
34
5
Fig. 11: Battery cooling
1Cooling water pump
2Sea water intake with filter
3Water return
412 V connection box for the cooling module
5Cooling compressor
6Heat exchanger
The high-voltage battery’s cooling system has its own cooling water pump for sea
water and a cooling compressor. It works using a special coolant and a heat ex-
changer which transfers heat energy to sea water.
Under heavy loads, the active cooling module ensures a constantly low operating
temperature. This increases the availability and extends the high-voltage battery’s
service life.
Equipment and controls
EN DE
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System Management Unit
Fig. 12: System Management Unit
At the digital and power electronics level, the system management unit combines all
DEEP BLUE components on board into a single system.
High-performance system controllers ensure the operational reliability of all system
functions and their ease of use.
In more complex DEEP BLUE systems, several system management units can be net-
worked with one another.
The system management unit is available in sizes S and L.
AC Charger
Fig. 13: AC Chargers
The high-voltage batteries of the DEEP BLUE system are charged by means of one or
more AC chargers. The AC chargers convert the AC voltage of the shore supply into
high-voltage direct current (DC) electricity for charging the high-voltage battery.
The electrical connections are made in a separate switch box (Shore Power Distribu-
tion).
Shore Power Distribution
Fig. 14: Shore Power Distribution S Fig. 15: Shore Power Distribution L
The Shore Power Distribution S allows the use of a single charger unit. With the
Shore Power Distribution L, up to three charger units can be operated. Depending
on the model, this unit ensures that the shore power connection is disconnected
when the Emergency Off Switch is triggered. In addition, the 12 V battery is support-
ed. The Shore Power Distribution L can contain fuses for AC and DC supplies.
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