Torqeedo Deep Blue Bedienungsanleitung

Deep Blue

Bedienungsanleitung

(Deutsch)

Operating Manual

(English)

DeutschEnglish

Dear customer,

We are delighted that you have chosen our clean and powerful DEEP BLUE propulsion

system.

Your Torqeedo DEEP BLUE is the ﬁrst industrially developed and manufactured electrical

boat drive for the higher power classes. As with all Torqeedo motors it also provides the

highest efﬁciency levels and outstanding ride comfort. It is the benchmark for state of the

art technology for electric mobility on the water.

DEEP BLUE has been designed and manufactured with the utmost care and with a special

focusoncomfort,user-friendliness,safety,andhasbeenextensivelytestedbefore

delivery.

Please take your time to read this operating manual carefully so that you can use the

motor properly and enjoy it for years to come.

We constantly strive to improve Torqeedo products. Therefore, in case you should have

any comments on design and use of our products, do not hesitate to contact us.

Whenever you have a question related to Torqeedo products please contact Torqeedo

customer service at [email protected].

We hope you enjoy your DEEP BLUE.

Torqeedo staff

DeutschEnglish

Contents

1. Important safety and operating instructions.................................................................... 38

2. Legally prescribed information ......................................................................................... 40

2.1 Identiﬁcation and technical data............................................................................ 40

2.2 Conformity declaration........................................................................................... 41

3. Components and operating elements .............................................................................. 42

3.1 List of components.................................................................................................. 42

3.2 List of operating elements...................................................................................... 42

4.Operation ...................................................................................................................... 44

4.1 Start-up .................................................................................................................... 44

4.2 Driving and operation ............................................................................................ 45

4.3 Trimming and tilting ............................................................................................... 45

 4.4 On-boardcomputerandtouchscreendisplay ...................................................... 46

4.5 After operation ........................................................................................................ 53

4.6 Charging the high voltage lithium batteries ......................................................... 54

4.7 Use of the 12 V battery ........................................................................................... 55

5. Emergencies........................................................................................................................ 56

DeutschEnglish

6. Trailering and transporting boats equipped with DEEP BLUE........................................ 56

7. Maintenance and service ................................................................................................... 57

7.1 Maintenance of mechanical components ............................................................. 57

7.2 Maintenance of high voltage lithium batteries..................................................... 57

7.3 Replacement of propeller ....................................................................................... 58

7.4 Service...................................................................................................................... 58

8. Troubleshooting.................................................................................................................. 60

9. Capacity warranty for DEEP BLUE high voltage batteries .............................................. 61

10. Warranty conditions ......................................................................................................... 63

 10.1 Extentofwarranty................................................................................................... 63

10.2 Warranty process .................................................................................................... 64

11. Decommissioning of the product / disposal................................................................... 64

12. Torqeedo Service Center................................................................................................. 68

DeutschEnglish

1. Important safety and operating instructions

As with all Torqeedo products, the DEEP BLUE system is designed to comply with the

highest safety standards in the industry. Using the system in accordance with the opera-

tingmanualwillensureasafe,fun,andpracticalexperiencewiththesystem.Pleaseread

this manual carefully before starting the motor. Non-compliance with these instructions

may cause property damage and/or personal injury. Torqeedo assumes no liability for

damage caused by operation contrary to the present operating manual.

DANGER

This symbol warns of risks of injury to yourself and others.

General safety instructions for boat motor operation

• Checkstatusandfunctionoftheoutboardmotor(includingemergencystoplanyard)

prior to every trip.

• Familiarizeyourselfandotherpartiesonboardwithallcontrolelementsofthemotor;

for instance, you should be able to stop the motor quickly if necessary.

• Onlyadultswhohavebeenfullyinstructedonoperatingproceduresinaccordancewith

the operating manual and safety procedures should operate the system.

• Respecttheboatmanufacturer‘sinstructionsonpermissiblemotorizationofyourboat;

donotexceedspeciedloadingandcapacitylimits.

• Fixredemergencystoplanyardtoyourwrist,oronyourlifejacket.Incaseof

emergency, pull the lanyard so that it disengages the stop switch.

• Astheboatcaptain,youareresponsibleforthesafetyofpeopleonboardandforany

watercrafts and persons in your vicinity. So please strictly respect the rules of safe boa-

ting and ensure you follow local law and regulations for legal boating within the area

you are operating the boat and system and carefully read our operating manual.

• Payspecialattentiontosurroundingsmostimportantlypeopleandobjectsinthewater.

DEEP BLUE speciﬁc security instructions

• Beforestarting,checktheoutboard‘scableprotectionhoseforpossibledamage.In

case of damage, under no circumstances touch the cable nor start the motor. Please

immediately contact an authorized customer service agent.

• Motor,batteryandconnectionboxcasingsmayonlybeopenedbystaffauthorizedby

Torqeedo.

• Keepthebatteryawayfromexternalheatsourcesandrespectsafetyinstructions

afxedtothebattery.

DeutschEnglish

• Onlychargethebatteryatambienttemperaturesbetween-20°Cand+50°C

(-4°Fand+122°F).

• Incaseyoushoulduseacabledrumforloadingthebattery:Pleasereeloffthe

cablecompletelyfromthecabledrum.Notdoingsoincreasesriskofexcessivecable

heating and even cable ﬁre.

• Onlyusethebatteryattemperaturesbetween-25°Cand+55°C(-13°Fand+131°F).

Theon-boardcomputer‘sdisplayprovidesyouwithinformationonbatterytemperature.

• PleasenotethatGPSbasedrangecalculationdoesnottakeintoaccountneither

current nor wind condition changes. Changes in speed, direction, wind and currents

may have a signiﬁcant impact on the displayed remaining range.

CAUTION – POTENTIAL DANGER & RISKS

This symbol warns against possible risks of damage to your outboard

system or injuries arising as a result.

In the following, please ﬁnd important operating instructions for Torqeedo DEEP BLUE

motors systems. In addition to these, please also respect the entire operating manual to

prevent any damage to your motor.

• Theboatcaptainisresponsibleforregularserviceoftheequipment.Servicemust

be done by an authorized customer service center. Appropriate and regular service

isaprerequisiteforanywarrantyclaimsandextendsservicelifeofyourpropulsion

system.

• Onlyrunthemotorwhenthepropellerisunderwater.

• Afteruse,alwaystakethemotoroutofthewaterbywayofeithertiltingitsotheentire

motor is clear of the water, or by removing the boat from the water. This is to ensure

proper draining of the cooling conduit and prevent corrosion, wear and obstruction.

• Afteroperationinsaltorbrackishwater,rinseallcomponentswithfreshwater.Please

do not use a high-pressure water blaster for cleaning, as the water pressure may do

harm.

• Iftheboatisdrivenbyexternalmeans(towing,sailing,runningwithanothermotor),

take the propeller out of the water to prevent damage to the electronics.

• Althoughhigh-voltagebatteriesofDEEPBLUEareprotectedagainsttotaldischarge,

a certain level of self-discharge is unavoidable. To prevent damage of the valuable

battery,pleaserespectthefollowingadvice:

- Switch off the DEEP BLUE system after every use.

- Recharge batteries after every trip. If the batteries are discharged down to less than

20 %, recharging must take place within 48 hours.

- Incaseofextendedstorage,checkbatteries‘charginglevelonceamonth.Please

alwayscheckyourbatteries‘charginglevelbeforestoringitforseveralmonthsto

prevent any damage.

DeutschEnglish

• Pleaseuseemergencystopswitchsolelyinrealemergencysituations.Repeatedpres-

sing of emergency stop switch at high power burdens the system and may potentially

lead to damage and thus to repair works of the battery electronics.

2. Legally prescribed information

2.1 Identiﬁcation and technical data

Identiﬁcation plates indicating model type

and designation can be found at location

indicated in the drawing.

Explanation and description of symbols

Caution:Highvoltage

Do not open

Caution:

Crushing hazard

Please carefully read

operating manual

Electricalproduct:nottobe

disposed in household waste

Caution:Riskofre Caution:Riskof

electric shock

Do not step on.

Do not apply loads.

Caution:Hotsurface

DeutschEnglish

Weight system*

With 2 batteries 463 kg (1021 lbs)

With 3 batteries 608 kg (1340 lbs)

With 4 batteries 753 kg (1660 lbs)

2.2 Conformity declaration

Technical data

Outboard

Max.inputpower 55 kW / 75 HP

Propulsive power 29.7 kW / 40.5 HP

Comparable gasoline outboard

motor

58 kW / 80 HP

Overallefciency 54%

Weight of outboard 125 kg (275 lbs)

Shaft length 20“ (508 mm) / 25“ (635 mm)

Battery

Usable energy per battery 12.8 kWh

Load 40 Ah

Rated voltage 345 V

Weight 150 kg

Storage temperature -40°C-+50°C(-40°F-+122°F)

Operatingtemperature -20°C-+55°C(-4°F-+131°F)

Charging temperature -20°C-+50°C(-4°F-+122°F)

ECconformitydeclarationpursuanttoEUMachineDirective2006/42/EC,AppendixIIA

Torqeedo GmbH, Friedrichshafener Str. 4 a, 82205 Gilching, hereby declares

that the DEEP BLUE propulsion system deﬁned below, by virtue of its conception and type

and in the designs placed on the market by us, complies with the basic safety and health

requirementsofthefollowingECstandardsandguidelines:

Machine directive 2006/42/EC

EMC directive 2004/108/EC

Recreation craft directive 94/25/EC

Appliedharmonizedstandards:

• DINENISO12100-1:2004

Safety of machinery – Basic concepts, general principles for design

 Part1:Basicterminology,methodology

• DINENISO12100-2:2004

Safety of machinery – Basic concepts, general principles for design

 Part2:Technicalprinciples

• DINEN55012-1:2010-04(VDE0879-1)

Vehicles, boats and internal combustion engines - Radio disturbance characteristics –

Limits and methods of measurement for the protection of off-board receivers

(IEC/CISPR12:2007+1:2009)

• DINEN61000-6-1:2007-10(VDE0839-6-1)

 Electromagneticcompatibility(EMC)-Part6-1:Genericstandards–

Immunityforresidential,commercialandlight-industrialenvironments(IEC61000-6-1:2005)

Responsiblefortechnicaldocumentation:

Michael Zwez, product quality

OriginalconformitydeclarationhasbeenissuedinGermanat

Gilching, 21st January 2013

* takes into account all functionally relevant components

DeutschEnglish

Connection box for wiring of

DEEP BLUE components

On-board computer with

touchscreen display

On/Off switch with ignition key

and emergency stop switch

3. Components and operating elements

3.1 List of components

3.2 List of operating elements

1. On/Offswitchwith

ignition key

2. Emergency stop switch

3. Electronic throttle with

locked neutral position

4. Power trim and tilt

5. On-boardcomputerwith

touchscreen display

DeutschEnglish

Outboard motor with electric

motor and power electronics

Venting system – Venting of batteries

fortheunlikelyeventofexcesspressure

discharge

High voltage battery energy

supply of outboard

Electronic throttle with locked

neutral position and power-

trim-and-tilt

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