Toshiba 32WL66A Bedienungsanleitung

SERVICE MANUAL

LCD Color Television

32WL66A

32WL66E

32WL66R

32WL66T

FILE NO. 060-200601GR

Published in Japan, Apr. 2006 (YC)

TOSHIBA CORPORATION, 2006

The above models are classied as green products (*1), as indicated by the underlined serial numbers.

This Service Manual describes replacement parts for the green products. When repairing these green

products, use the parts described in this manual and lead-free solder (*2).

For (*1) and (*2), see the next page.

(*1) GREEN PRODUCT PROCUREMENT

The EC is actively promoting the WEEE & RoHS Directives that deﬁne standards for recycling

and reuse of Waste Electrical and Electronic Equipment and for the Restriction of the use

of certain Hazardous Substances. From July 1, 2006, the RoHS Directive will prohibit any

marketing of new products containing the restricted substances.

Increasing attention is given to issues related to the global environmental. Toshiba Corporation

recognizes environmental protection as a key management tasks, and is doing its utmost to

enhance and improve the quality and scope of its environmental activities. In line with this,

Toshiba proactively promotes Green Procurement, and seeks to purchase and use products,

parts and materials that have low environmental impacts.

Green procurement of parts is not only conﬁned to manufacture. The same green parts used in

manufacture must also be used as replacement parts.

(*2) LEAD-FREE SOLDER

This product is manufactured using lead-free solder as a part of a movement within the

consumer products industry at large to be environmentally responsible. Lead-free solder must

be used in the servicing and repair of this product.

WARNING

This product is manufactured using lead free solder.

DO NOT USE LEAD BASED SOLDER TO REPAIR THIS PRODUCT !

The melting temperature of lead-free solder is higher than that of leaded solder by 86°F to

104°F (30°C to 40°C). Use of a soldering iron designed for lead-based solders to repair product

made with lead-free solder may result in damage to the component and or PCB being soldered.

Great care should be made to ensure high-quality soldering when servicing this product 

especially when soldering large components, through-hole pins, and on PCBs as the level of

heat required to melt lead-free solder is high.

TABLE OF CONTENTS

SERVICE INSTRUCTIONS .................................................................................................................................................... 3

HANDLING THE LCD MODULE ............................................................................................................................................ 5

SERVICE MODE .................................................................................................................................................................... 7

LOCATION OF CONTROLS................................................................................................................................................. 14

LAYOUT OF MAJOR BOARDS ............................................................................................................................................ 17

PACKING EXPLODED VIEW ............................................................................................................................................... 18

CHASSIS AND CABINET REPLACEMENT PARTS LIST.................................................................................................... 19

PC BOARDS TOP & BOTTOM VIEW................................................................................................................................... 28

CIRCUIT BLOCK DIAGRAM ................................................................................................................................................ 34

SPECIFICATIONS ................................................................................................................................................................ 35

APPENDIX:

SCHEMATIC DIAGRAM

32WL66A/E/R/T

– 3 –

GENERAL ADJUSTMENTS

SPECIFIC INFORMATIONS

SERVICE SAFETY PRECAUTIONS

• The caution items shown here describe major safety issues and should always be observed.

• The meanings of the various indications are as follows.

WARNING

CAUTION

Indicates a hypothetical situation in which service personnel and nearby third parties, or even

end users due to a product defect after the service operation is completed, could possibly be in

danger of injury or even death in the event of operational error.

Indicates a hypothetical situation in which service personnel and nearby third parties, or even

end users after the service operation is completed, could possibly be in danger of injury, or

where there could be physical damage in the event of operational error.

* Physical damage means major damage to a home, furnishings and other possessions.

Examples of marks

SHOCK HAZARD

PROHIBIT DISASSEM-

BLING

UNPULUG

The

indicates caution (including danger and warning).

The actual meaning of this caution is indicated inside the

or nearby illustrations or text.

The example shown to the left indicates the danger of "electrical shock".

The indicates a forbidden action.

The actual meaning of this caution is indicated inside the or nearby illustrations or text.

The example shown to the left indicates that disassembly is forbidden.

The -indicates a forced action (an action that must be performed).

The actual meaning of this forced action is indicated by -or nearby illustrations or text.

The example shown to the left indicates that the power plug must be disconnected.

32WL66A/E/R/T

GENERAL ADJUSTMENTS

SPECIFIC INFORMATIONS

WARNING

KEEP CHILDREN

AWAY

UNPULUG

SHOCK HAZARD

USE SPECIFIED

PARTS

CAUTION FOR

WIRING

CAUTION FOR

ASSEMBLING /

WIRING

CHECK INSULATION

RESISTANCE

PROHIBIT

REMODELING

• Always advise users to keep children away.

There is danger of injury to children from tools, disassembled products, etc.

• Always disconnect the power plug before starting work whenever power is not required.

Failure to disconnect the power plug before starting work can result in electrical shock.

• Depending on the model, use an insulation transformer or wear gloves when servicing with the

power on, and disconnect the power plug to avoid electrical shock when replacing parts.

In some cases, alternating current is also impressed in the chassis, so electrical shock is pos-

sible if the chassis is contacted with the power on.

• Always use the replacement parts specified for the particular model when making repairs.

The parts used in products have the necessary safety characteristics such as inflammability,

voltage resistance, etc.; therefore, use only replacement parts that have these same character-

istics.

Use only the specified parts when the mark is included in a circuit diagram or parts list.

• Parts mounting and routing of the wiring should be the same as that used originally.

For safety purposes, insulating materials such as tubing or tape is sometimes used and printed

circuit boards are sometimes mounted floating.

Also make sure that wiring is routed and clamped to avoid parts that generate heat and which

use high voltage. Always follow the original scheme.

• After a repair has been completed, reassemble all disassembled parts, and route and recon-

nect the wiring, in accordance with the original scheme.

Do not allow internal wiring to be pinched by cabinets, panels, etc.

Any error in reassembly or wiring can result in electrical leakage, flame, etc., and may be

hazardous.

• After completing the work, disconnect the power plug from the outlet, remove the antenna, turn

on the power switch. Then, use a 500V insulation resistance meter to check the insulation

resistance of the antenna terminal, other metallic parts and between the prongs of the power

plug to make sure that the insulation resistance is 1M 1 or more.

The set will require inspection and repair if the insulation resistance is below this value.

• Never remodel the product in any way.

Remodeling can result in improper operation, malfunction, or electrical leakage and flame,

which may be hazardous

32WL66A/E/R/T

– 5 –

GENERAL ADJUSTMENTS

SPECIFIC INFORMATIONS

HANDLING THE LCD MODULE

Safety Precautions

In the event that the screen is damaged or the liquid crystal

(fluid) leaks, do not breathe in or drink this fluid. Also, never

touch this fluid.

Such actions could cause toxicity or skin irritation. If this fluid

should enter the mouth, rinse the mouth thoroughly with wa-

ter. If the fluid should contact the skin or clothing, wipe off

with alcohol, etc., and rinse thoroughly with water. If the fluid

should enter the eyes, immediately rinse the eyes thoroughly

with running water.

Precautions for Handling the LCD Module

The LCD module can easily be damaged during disassembly

or reassembly; therefore, always observe the following pre-

cautions when handling the module.

1. When attaching the LCD module to the LCD cover, posi-

tion it appropriately and fasten at the position where the

display can be viewed most conveniently.

2. Carefully align the holes at all four corners of the LCD

module with the corresponding holes in the LCD cover

and fasten with screws. Do not strongly push on the mod-

ule because any impact can adversely affect the perform-

ance. Also use caution when handling the polarized screen

because it can easily be damaged.

CAUTION The metal edges of the LCD module

are sharp, so use caution to avoid in-

jury.

3. If the panel surface becomes soiled, wipe with cotton or a

soft cloth. If this does not remove the soiling, breathe on

the surface and then wipe again.

If the panel surface is extremely solied, use a CRT cleaner

as a cleaner. Wipe off the panel surface by drop the cleaner

on the cloth. Do not drop the cleaner on the panel. Pay

attention not to scratch the panel surface.

4. Leaving water or other fluids on the panel screen for an

extended period of time can result in discoloration or

stripes. Immediately remove any type of fluid from the

screen.

5. Glass is used in the panel, so do not drop or strike with

hard objects. Such actions can damage the panel.

6. CMOS-LSI circuitry is used in the LCD module, so avoid

damage due to static electricity. When handling the mod-

ule, use a wrist ground or anchor ground.

32WL66A/E/R/T

GENERAL ADJUSTMENTS

SPECIFIC INFORMATIONS

7. Do not expose the LCD module to direct sunlight or strong

ultraviolet rays for an extended period of time.

8. Do not store the LCD module below the temperature con-

ditions described in the specifications. Failure to do so

could result in freezing of the liquid crystal due to cold air

or loss of resilience or other damage.

9. Do not disassemble the LCD module. Such actions could

result in improper operation.

10. When transporting the LCD module, do not use packing

containing epoxy resin (amine) or silicon resin (alcohol or

oxim). The gas generated by these materials can cause

loss of polarity.

32WL66A/E/R/T

CAUTION : Never try to perform initialization unless you have changed the memory IC.

SERVICE MODE

1. ENTERING SERVICE MODE

1) Press button once on 2) Press button again and 3) While pressing the button,

Remote Control. keep pressing.

press MENU button on TV set.

(Service mode display)

2. DISPLAYING THE ADJUSTMENT MENU

1) Press MENU button on TV.

Service mode Adjustment mode

3. KEY FUNCTION IN THE SERVICE MODE

The following key entry during display of adjustment menu provides special functions.

Test signal selection : button (on Remote)

Selection of the adjustment items : Channel ▲/▼(on TV or Remote)

Change of the data value : Volume +/−(on TV or Remote)

Adjustment menu mode ON/OFF : MENU button (on TV)

Initialization of the memory (QA02) : CALL +Channel button onTV(▲)

Reset the count of operating protect

circuit to "00" : CALL +Channel button on TV (▼)

"RCUT" selection : 1 button

"GCUT" selection : 2 button

"BCUT" selection : 3 button

"CNTX" selection : 4 button

"COLC" selection : 5 button

"UVTT" selection : 6 button

Automatic A/D Adjustment

(PC, Component, Composite [PAL, NTSC])

: 7 button

Self diagnostic display ON/OFF : 9 button

or Sound Mute

ADDR DATA BINARY

0000H 00H 00000000B

ADDR DATA BINARY

0000H 00H 00000000B

Press

32WL66A/E/R/T

Signals Picture

• Red raster

• Green raster

• Blue raster

• All Black

• All White

All BlackAll White

BSignal off G

4. SELECTING THE ADJUSTING ITEMS

1) Every pressing of CHANNEL ▲button in the service mode changes the adjustment items in the order of table-1.

(▼button for reverse order)

5. ADJUSTING THE DATA

1) Pressing of VOLUME +/– button will change the value of data in the range from 00H to FFH. The variable

range depends on the adjusting item.

6. EXIT FROM SERVICE MODE

1) Pressing POWER button to turn off the TV once.

nINITIALIZATION OF MEMORY DATA (QA02)

After replacing QA02, the following initialization is required.

1. Enter the service mode, then select any register item.

2. Press and hold the CALL button on the Remote, then press the CHANNEL ▲button on the TV. The initialization of

QA02 has been complated.

3. Check the picture carefully. If necessary, adjust any adjustment item above.

Perform “Auto tune” on the owner’s manual.

CAUTION: Never attempt to initialize the data unless QA02 has been replaced.

7. TEST SIGNAL SELECTION

1) Every pressing of button on the Remote Control changes the built-in test patterns on screen as described

below in SERVICE MODE.

32WL66A/E/R/T

8. SELF DIAGNOSTIC FUNCTION

1) Press “9” button on Remote Control during display of adjustment menu in the service mode.

The diagnosis will begin to check if interface among IC’s is executed properly.

2) During diagnosis, the following displays are shown.

Self check

Firmware : WL66_ASIA_0326

Time : 000000

Bus line : OK

Bus cont : CXA2189Q(90H)

Block : UV V1 V2 V3 V4 V5

V6 V7 V8 V9 PC YUV DTV











Firmware :

Version information of microprocessor

In case of ﬁle name : WL66_ASIA and Version : 0326 indicates[WL66_ASIA_0326]. (This may differ among the destination)

Time : Total hour of turn the TV on. (Unit : H)

Bus line : --"OK" is normal

"SCL-GND"(Red indication) : SCL-GND short circuit

"SDA-GND"(Red indication) : SDA-GND short circuit

"SDA-SCL"(Red indication) : SDA-SCL short circuit

Bus cont : --- "OK" is normal.

NG is abnormal(Red indication).

When type name of semiconductor indicates.

Block

UV : TV reception mode

V1-V9 : VIDEO 1-9 input mode

PC : PC mode

YUV : YUV mode

DTV : DTV mode

UV RF

V1 1

(Composite/Component)

V2 2

(S-VIDEO)

V3 3

(Component)

V4 HDMI

V5 -

V6 -

V7 -

V8 -

V9 -

PC PC

YUV -

DTV -

WL66A,E,R,T

This may differ among the destination.

32WL66A/E/R/T

9. VERSION CHECK MODE

1) Press “9” button twice on Remote Control during display of adjustment menu in the service mode. The version of main

MPU will begin to check.

2) During Version Check, the following displays are shown.

MAIN MPU :

Version information of microprocessor

In case of ﬁle name : WL66_ASIA, Version 0326 for Code Program Version and (A01)

for OSD Version indicates [WL66_ASIA_0326(A01)] (This may differ among the destination)

EEPROM :

Version information of EEPROM : Display 1 byte data.

SUB MPU :

Version information of SUB MPU : Display 1 byte data.

OPTION :

Option information : Display six numbers of 1 byte data.

HDMI ID :

HDMI ID information : Display 4 byte data.

SW Ver

Version information of DB software. (Only digital model)

MW Ver

Version information of DB software middleware. (Only digital model)

A/D Adjust

A/D adjustment item.

-COMP : Component input

-PC : PC input

-NTSC : NTSC(60Hz)SD signal (composite input).

-PAL : PAL(50Hz)SD signal (composite input).

-OK : A/D adjustment set correctly.

-NG : A/D adjustment set incorrect.

rLCD Panel Vender information display

The following Panel Vender and screen size are displayed.

Example : AUO-32 indicates that Vender is AUO and Screen Size is 32 inch.

Panel Vender Screen Size(Inch)

LPL

SHP

CMO

AUO

-26

-32

-37

-42

-47

Version check

MAIN MPU : WL66_ASIA_0326(A01)

EEPROM : 01

SUB MPU : 02(NO RTC)

OPTION : 00 11 22 33 44 55

HDMI ID : 11223344

DB SW Ver : 1.0

DB MW Ver : 2.0

A/D Adjust : COMP PC NTSC PAL

OK NG OK NG

AUO-32

















This may differ among the destination.

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