Toshiba AW-G9930S/G1130S Bedienungsanleitung

SERVICE MANUAL

FULLY AUTOMATIC

WASHING MACHINE

AW–9500SER/SB/SBB

AW–9500SBJ/SBK/SBX

AW–G9930S/G1130S

FILE NO. B60-200310

PRINTED IN THAILAND, Oct., 2003 S

– 1 –

CONTENTS

1. SPECIFICATIONS .................................................................................................................. 1

2. CAUTIONS FOR SAFETY ..................................................................................................... 2

3. CAUTIONS FOR MICROCOMPUTER OPERATION ............................................................. 4

4. TECHNICAL POINT ............................................................................................................... 5

5. INSTALLATION ...................................................................................................................... 8

6. SCHEMATIC DIAGRAM ......................................................................................................... 9

7. CHECKING PROCEDURES ................................................................................................ 10

8. DISASSEMBLY INSTRUCTIONS ........................................................................................ 22

9. CHECK POINTS AFTER REPAIRING ................................................................................. 35

10. EXPLODED VIEWS AND PARTS LIST ............................................................................... 38

1. SPECIFICATIONS

AW-9500SER/SB/SBB

Model

Revolution Wash

Spin

Water Level

Water Consumption

Motor Type

Water Pressure

Hot Water

Overall Dimension

Net Weight

50Hz : 900 rpm

High : 51 L

Regular cycle : 119 L

Capacitor Motor

30 kPa - 1000 kPa

50 degrees C or less

W: 600 mm x D: 564 mm x H: 986 mm

39 kg

Power Source

Plug Type

Power Consumption

Distination

Specifications are subject to change without notice.

AW-9500SBJ/SBK/SBX

AW-G9930S/G1130S

230 - 240 V, 50Hz / 230 - 240 V, 50Hz / 220 V, 50/60Hz 220 V, 50Hz / 230 - 240 V, 50Hz / 220 V, 50Hz 110 V, 60Hz

EM (3P) / 3S / 3P 3S / 3P / 3S EM

520 W 405 W 630 W

Iran / Oman / Saudi Arabia Jordan / Kuwait / UAE Taiwan

– 2 –

2. CAUTIONS FOR SAFETY

• Please observe the following important notes on safety.

• The notes mean as follows.

WARNING

Symbol Meaning

CAUTION

Indicates possibility of death or serious injury of a repair technician and a person nearby

through the misconducted work, or of a user by a defect of the product after the work per-

formed by the technician.

Indicates possibility of injury or physical damages* of a repair technician and a person nearby

through the misconducted work, or of a user by a defect of the product after the work per-

formed by the technician.

ELECTRIC SHOCK

Graphic symbol Meaning

DO NOT

DISASSEMBLE

f indicates a caution (including a warning).

Specific instruction is followed by a graphic or characters in or near f.

Symbol left warns an electric shock.

indicated prohibition (act must not be conducted).

Specific instruction is followed by a graphic or characters in or near .

Symbol left warns not to disassemble.

z indicates a forcing (act must be conducted).

Specific instruction is followed by a graphic or characters in or near z.

Symbol left warns to unplug the power cord.

*Means secondary damages of property, furniture, domestic animal and pet.

WARNING

xAdvise the customer to keep children out of the work place.

Children may be injured with a tool or a disassembled part.

xUnplug the power cord for the work unnecessary to power on like disassembling. Do not

hold the plug by a wet hand.

Failing to unplug may cause an electric shock.

xUse the specified repair parts when repairing the product.

Otherwise, a malfunction or a defect may occur. Also, a short circuit, ignition or other danger

to the customer may occur.

Graphic Symbols

UNPLUG

OUT OF CHILD

UNPLUG POWER

USE

REPAIR PARTS

– 3 –

xAfter the end of working, measure insulation resistance between the charging part

(power cord plug) and the non-charging metallic part (ground) with an insulation

resistance meter (500 V) and check the resistance is 10 MΩor more.

Failing to check the insulation resistance may cause a short circuit, an electric shock or other

diseases to the customer.

xDo not modify the product.

An electric shock or ignition may occur.

xOnly a repair technician can disassemble and repair.

An electric shock, ignition or malfunction may cause injury.

xUse an exclusive 110 VAC/15 A socket for the washing machine.

xUse an exclusive 220 VAC/17 A socket for the washing machine. (Except above models)

Otherwise, an electric shock or ignition may cause. Sharing the same socket with other

instrument causes heating of a branch socket and result in a fire.

xConnect the grounding wire.

Failing to do so may cause an electric shock when a short circuit occurs.

Consult an electric work shop or a sales shop.

xDo not install in a bath room or a place exposed to wind or rain.

An electric shock or a short circuit may cause a fire.

xDo not pour or immerse the electrical parts.

An electric shock or ignition may occur.

xWipe off the dust adhered to the plug of the power cord.

Dust may cause a fire.

xDo not put inflammable into washing tub.

Do not put cloths stained with kerosene, gasoline, benzene, thinner, alcohol. etc. It may cause

a fire or explosion.

xDo not touch the laundry before the spin basket stops completely.

The laundry entangles your hand causing an injury even if the basket rotates slowly.

Pay special attention to children.

CHECK INSULA-

TION RESISTANCE

DO NOT MODIFY

DO NOT

DISASSEMBLE

AND REPAIR

WARNING

USE EXCLUSIVE

SOCKET

CONNECT

GROUNDING WIRE

DO NOT USE

WET PLACE

DO NOT SPLASH

WATER

REMOVE DUST

AVOID INFLAM-

MABLE

DO NOT TOUCH

– 4 –

CAUTION

xAsk an electric work shop to install the product.

Install the product securely and safely according to the electrical equipment technical

standard and the wiring standard.

Incorrect work causes an electric shock and a fire.

xDo not pull the power cord when unplugging.

Hold the power plug to unplug.

An electric shock or short circuit may cause a fire.

xDo not insert your hand under the washing machine during operation.

There is a rotary part under the machine which may cause an injury.

xBefore starting washing, open the faucet and check that the water supply hose joint is

not loose and no water leaks.

The loose screw or hose joint may cause water leakage resulting in an unexpected damage.

INSTALL

CAREFULLY

DO NOT PULL

DANGER HAND

WATER LEAKAGE

3. CAUTIONS FOR MICROCOMPUTER OPERATION

When changing the cycles or procedures of the operation on the way, the operation will not be changed even

if the START/HOLD button is pushed.

When changing the cycles or the procedures of the operation, please turn off the power switch and set them

again.

When the power switch is not turned on, the operation is not performed even if the clock display appears.

(When the clock display appears on the display panel, if may lead misunderstanding to control the operation.

But the operation is not performed in this condition.)

– 5 –

4. TECHNICAL POINT

4-1. EACH CYCLE SPECIFICATION

The asterisk (*) below denotes initial set-up.

•The time requirements listed above include a water supply rate of 15 L/min and a drainage time. The actual time required

varies according to the quality of the laundry, the degree of its offset, water pressure, and/or drainage status.

•Actual wash and spin may differ from operation time indicated by the process display.

•If load of the laundry is not balanced, the residual time may increase to correct this imbalance.

Object

Ordinary

Washing

Ordinary

Washing

Washing Heavily

Soiled Clothes

Washing Very

Dirty Clothes

Washing

Blankets

Cleaning the

Wash Basket

Supply of water

and rotation:

11 mins

Soaking in

water:

20 mins

Washing

3 mins -

Draining and

spinning:

3 mins

Supply of water

and rotation:

11 mins

Rinsing:

3 mins

Draining and

spinning:

3 mins

Water Level

10L-51L

stepless

auto-setting

10L-51L

stepless

auto-setting

10L-51L

stepless

auto-setting

Display shows

“51L” The water

level becomes

higher than “51L”.

No indicator.

Depends on

water level

exceeding 51L.

Rinse

Shower rinsing

(2 times)

Static rinsing

(1 time)

Shower rinsing

(2 times)

Overflow rinsing

(1 time)

Shower rinsing

(2 times)

Static rinsing

(1 time)

Shower rinsing

(2 times)

Static rinsing

(1 time)

Overflow rinsing

(2 times)

Approx. Time Required

About 16 to

40 mins

About 20 to

47 mins

About 16 to

40 mins

About 1 hour

16 mins to

3 hours

38 mins

About 51 to

52 mins

Wash

*8 mins

Max: 10 mins

Min: 6 mins

*8 mins

Max: 10 mins

Min: 6 mins

8 mins

12 mins

Spin (Approx.)

*5 mins

Max: 6 mins

Min: 4 mins

*5 mins

Max: 6 mins

Min: 4 mins

6 mins

8 mins

(display is

9 mins)

Clothes-handling label

Course

Standard

Heavy

Rinse

Heavy

Wash

Soak

Blanket

Basket/

Tu b

Cleaning

– 6 –

4-2. TIMER SEQUENCE CHART

*Unravel is operated as following at the last of wash or rinse.

Unravel operation

HIGH

MEDIUM

LOW

10"

18"

UNRAVEL DRAIN

ROTAION

REVERSE

DRAIN VALVE

OUT PUT

MOTOR

WASH RINSE SPIN

SCHOWER RINSE RINSE 1 RINSE 2

CYCLE

STANDARD

HEAVY RINSE

HEAVY WASH

WATER

LEVEL

Automatically

setting

(10L~51L)

Automatically

setting

(10L~51L)

Automatically

setting

(10L~51L)

Automatically

setting

(10L~51L)

Automatically

setting

(10L~51L)

Automatically

setting

(10L~51L)

Automatically

setting

(10L~51L)

Weight detect

Fill water

Amount detect

Preparatory

WATER CURRENT

DETECT

WASH

UNRAVEL

DRAIN

SPIN

PAUSE

BRAKE

Fill water

SPIN

PAUSE

BRAKE

Fill water

SPIN

PAUSE

BRAKE

Fill water

Preparatory

RINSE

UNRAVEL

DRAIN

SPIN

PAUSE

BRAKE

Fill water

Preparatory

RINSE

UNRAVEL

DRAIN

SPIN

PAUSE

BRAKE

BUZZER

Fill water

[

1'30"

4'~12"

[

1'34"

5' 10"

1'50"

4'34" 10" 10" [

1'42"

[

34" 10" [

1'42"

[10" 6"

42"~

3'14"

ROTATION

REVERSE

ROTATION

SELECT OPERATION (REGULAR CYCLE)

OUT PUT

WASH

only

RINSE

One

time

RINSE

two

times

RINSE

Three

times

SPIN

Only

MOTOR

INTAKE VALVE

static rinse

overflow rinse

static rinse

overflow rinse

DRAIN VALVE

1'11"

1'11" 1'~

BLANKET

Automatically

setting (51L)

Mamual

setting (41L)

AUTO POWER

OFF

7'30" 6'34" 38" 4'34" 38" 102" 6'04"4'10"

7'30" 6'34" 38" 4'34" 38" 4'10" 6'04"

7'30" 6'34" 38" 4'34" 38" 102"4'10" 6'04"

*(Water level: 51L Water current : regular)

102" (80" fill water) 4'24" 102" (80" fill water)

11'50" 9' 6'10" 7'20"

3' fill water 3' fill water

*(Water level: 51)

↔

15"

– 7 –

SOAK COURSE

SOAK RINSE SPIN

SCHOWER RINSE RINSE 1 RINSE 2

CYCLE

SOAK

WATER

LEVEL

Automatically

setting

(10L~51L)

Fill water

Amount detect

SOAK

WASH

UNRAVEL

DRAIN

SPIN

PAUSE

BRAKE

Fill water

SPIN

PAUSE

BRAKE

Fill water

SPIN

PAUSE

BRAKE

Fill water

Preparatory

RINSE

UNRAVEL

DRAIN

SPIN

PAUSE

BRAKE

Fill water

Preparatory

RINSE

UNRAVEL

DRAIN

SPIN

PAUSE

BRAKE

BUZZER

[

1'50"

4'34" 10" 10" [

1'42"

[

10" 10" [

1'42"

[10" 6"

20"~

4'10"

[

1'11"

1'11" 1'~

7'30" 6'34" 38" 4'34" 38" 102" 6'04"4'10"

*(Water level: 51L Water current : regular)

ROTATION

REVERSE

ROTATION

OUT PUT

MOTOR

INTAKE VALVE

static rinse

overflow rinse

static rinse

overflow rinse

DRAIN VALVE

AUTO POWER

OFF

↔

15"

30"

1h~

3h"

18"

4'~

12'

1'50"~

4'34" 10"

TUB CLEAING COURSE

FILL WATER

SOAK

WASH

SPIN

DRAIN

SPIN

PAUSE

FILL WATER

RINSE

SPIN

DRAIN

SPIN

PAUSE

END

ROTATION

REVERSE

ROTATION

DRAIN VALVE

OUT PUT

MOTOR

INTAKE VALVE

[

20"

[20"[[

BUZZER

3' 50" 30" 20" 3' 50" 30"

↔

15"

AUTO POWER OFF

– 8 –

Adjust the legs so that the machine does not move.

1. After adjustment, lock the nuts of the legs by rotating them in the direction of the arrow (B).

Make sure so that the bottom of the main body front does not reach the floor.

If the bottom is in touch with the floor, then it will be the cause of shaking and abnormal noise.

Check the position of the air bubble in the floor level indicator.

2. If the bubble is not positioned inside the circle, adjust height by rotating the leg caps.

Depending on locations of the bubble in the horizontal level indicator, place caps and lock legs

(Make sure to fix adjustable legs.)

3. Mount the caps on the right-hand legs. Rotate the height adjust legs to perform height adjustments.

Hold down the diagonal line of the washing machine, and make sure that no wobbling occurs.

Despite the fact that the bubble is inside the circle, if the wobbling exists. Then shaking motion becomes

larger or some abnormal noise comes out. Make sure to readjust in case the washing machine wobbles.

5. INSTALLATION

Circle

Note: Check the floor level

Indicator directly from above.

NOTE: The machine comes with four leg caps: two for adjustment in steps of 3 mm, and two for adjustment in

steps of 6 mm. Use them in combination as required. If they are to be stacked, position the thicker

caps under thinner ones.

Tighten nuts of adjustable

legs, and lock them.

Unlock Lock

Down

Height adjust leg

(EX) The washing machine is tilted towards the right

Bubble

Ratting

– 9 –

6. SCHEMATIC DIAGRAM

6-1. AW–9500S, AW–G9930S, AW–G1130S

CABINET

OR L.G.

WATER

LEVEL

SENSOR

EARTH

MOTER

BR BR

A.C.

SOURCE

B --- Black L.G --- Light Green PK --- Pink

BR --- Brown OR --- Orange

BU --- Blue R --- Red

GY --- Gray V --- Violet

G --- Green W --- White

L.B --- Light Blue Y --- Yellow

INTAKE VALVE

LID SWITCH

REED

SWITCH

PCB UNIT

BR L.B. PK

GEARD MOTOR

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