Total Source 161TA6945 Bedienungsanleitung
OPERATING MANUAL
SOLID TYRE PRESS
161TA6945 161TA6944
Original operating
manual
08/2021 – V01
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© 08-2021. TVH
®
and TotalSource
®
are registered trademarks. TVH Parts Holding NV, Brabantstraat 15, B-8790 Waregem. All rights reserved.
No part of this publication may be reproduced or communicated in any form or by any means, electronic or mechanical, including copying,
recording or use in an information storage or retrieval system, without prior and explicit permission of TVH Parts Holding NV. Printing errors
reserved. Photographs and illustrations are included for reference purposes only.
Responsible editor: TVH Parts Holding NV, Brabantstraat 15, BE-8790 Waregem
TVH is a supplier of after-market spare parts and accessories that are suitable for the maintenance and repair of OEM equipment.
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www.tvh.com/solidtyrepress-rv01
BG Bulgarian Можете да намерите това ръководство на Вашия език чрез линка, посочен по–
долу.
CS Czech Tento návod najdete ve svém jazyce prostřednictvím odkazu níže.
DA Danish Du kan finde denne vejledning på dit sprog via nedenstående link.
DE German Sie finden diese Bedienungsanleitung in Ihrer Sprache unter folgendem Link.
EL Greek Μπορείτε να βρείτε αυτό το εγχειρίδιο στη γλώσσα σας έσω του παρακάτω
συνδέσου.
EN English You can find this manual in your language via below link.
ES Spanish Encontrarás este manual en su propio idioma a través del siguiente enlace.
ET Estonian Oma emakeelse juhendi leiate allolevalt lingilt.
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IS Icelandic Hægt er að finna þessa handbók á þínu tungumáli á tenglinum hér að neðan.
IT Italian Cliccando sul link sottostante troverai il manuale nella tua lingua.
LT Lithuanian Šį vadovlėlį savo kalba rasite spustelėję žemiau esančią nuorodą.
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MT Maltese Tista’ ssib dan il-manwal bil-lingwa tiegħek permezz tal-link ta’ hawn taħt.
NL Dutch Je vindt deze handleiding in jouw taal via onderstaande link.
NO Norwegian Du finner denne håndboken på ditt språk via linken nedenfor.
PL Polish Niniejsza instrukcja obsługi dostępna jest w Twoim języku za pośrednictwem
poniższego linku.
PT Portuguese Pode encontrar este manual no seu idioma através do link abaixo.
RO Romanian Putei găsi acest manual în limba dvs. prin link-ul de mai jos.
SK Slovak Manuál vo vašom jazyku môžete nájst v priloženom vysvietenom riadku.
SL Slovenian Ta priročnik najdete v svojem jeziku preko spodnje povezave.
SV Swedish Du kan hitta denna manual på ditt språk via länken nedan.
TR Turkish Bu kılavuzu aşağıdaki bağlantıdan kendi dilinizde bulabilirsiniz.
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Thank you for using our product. For your safety and to ensure a correct operation, we would
like to bring to your attention some aspects of this manual:
• This booklet supplies useful instructions for the correct operation and maintenance of the
product. It is therefore necessary to pay the utmost attention to all of the paragraphs that
illustrate the most simple and secure way to operate and use this product.
• This booklet must be considered an integral part of the machine and must be included
with the deed of sale.
• Neither this publication, nor part of it, can be reproduced without written authorisation on
the part of the manufacturer.
• All of the information reported herein is based on data available at the moment of printing;
the manufacturer reserves the right to carry out modifications to its own products at any
moment, without notice and without incurring in any sanction. It is therefore suggested to
always check for possible updates.
The person responsible for the use of the product must make sure that all of the safety rules
in force in the country of its use are applied, to guarantee that the equipment is used in
conformity with the use for which it is destined and to avoid any dangerous situation for the
user.
The following warning signs are used in this manual to warn you for dangers and risks:
Informative, be careful.
Warning, can lead to injury and damage if instructions aren’t followed.
Danger, can lead to serious or fatal injury and serious damage if instructions
aren’t followed.
The following conventions are used in this manual:
1
6
3
2
5
4
1 Left
2Top
3 Back
4 Right
5 Bottom
6Front
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TABLE OF CONTENTS
1. INTRODUCTION..................................................................................... 6
2. DESCRIPTION....................................................................................... 8
2.1. Technical data .......................................................................................8
2.2. Main components of the product................................................................10
2.3. Placement of the decals..........................................................................10
2.4. Type plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
3. SAFETY INSTRUCTIONS.........................................................................12
3.1. Explanation of the safety decals ................................................................12
3.2. Electrical diagram and hydraulic diagram ....................................................13
3.3. General safety instructions ......................................................................14
4. TRANSPORT AND STORAGE ....................................................................15
4.1. Transport ............................................................................................15
4.2. Storage ..............................................................................................17
5. ASSEMBLY AND INSTALLATION ...............................................................18
5.1. Packing list..........................................................................................18
5.2. Safety instructions for the assembly and installation of the product.....................18
5.3. Required materials for assembly ...............................................................19
5.4. Place designation of the product................................................................19
5.5. Securing the product to the ground ............................................................20
6. COMMISSIONING..................................................................................21
6.1. Connecting to the mains..........................................................................21
6.2. Testing the solid tyre press.......................................................................21
6.3. The emergency stop switch ......................................................................22
7. OPERATION.........................................................................................23
7.1. Safety instructions for operating the product ................................................23
7.2. Operating instructions ............................................................................23
8. MAINTENANCE ....................................................................................36
8.1. Safety instructions for the repair of the product .............................................36
8.2. Maintenance schedule............................................................................37
8.3. Maintenance instructions ........................................................................37
9. TROUBLESHOOTING .............................................................................40
10. FINAL DECOMMISSIONING AND DISPOSAL ................................................42
11. ANNEXES ...........................................................................................44
11.1. CEcertificate .......................................................................................44
11.2. Spare parts list tyre press........................................................................48
11.3. Spare parts list accessories .....................................................................62
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1. INTRODUCTION
This manual contains all the necessary information on the installation and operation of
the solid tyre press. Some of the maintenance operations should only be carried out by
professional technicians.
If you require this information and the maintenance steps, please contact your dealer.
Also included in this manual are a number of safety instructions to create a safe working
environment.
The solid tyre press is an indispensable piece of equipment for tyre mounting and
maintenance of solid tyres. The solid tyre press is a stationary model. It has the merit of
being easy to operate and of delivering reliable performance.
This solid tyre press uses a hydraulic and an electrical system.
The solid tyre press is only suitable for the assembly and disassembly of solid rubber tyres
on metal
rims. The type plate shows the maximum tyre dimensions that can be handled.
Please read the manual thoroughly and observe the safety procedures before putting the
unit into operation. The operator and all persons who come into contact with the equipment
should read it carefully and regularly and have access to it at all times.
Keep this manual near the equipment and in a safe place for future reference!
Contact your dealer for any further questions or concerns you may have.
We hope you will enjoy working with your solid tyre press.
If you wish to use this solid tyre press in extreme conditions such as extreme heat,
extreme cold, extreme drought, etc., please contact your dealer to discuss whether
this product is suitable for the activities you wish to undertake with the solid tyre
press.
Consult the manual of the truck and/or trailer to know where to place the trailer safety jack.
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This solid tyre press may be unsafe if adequate maintenance is neglected. Therefore,
adequate maintenance facilities, trained personnel and procedures should be
provided.
Maintenance and inspection shall be performed in conformity with the following
practices:
1. A scheduled planned maintenance, lubrication and inspection system should be
followed (see maintenance instructions chapter8).
2. Only qualified and authorised personnel shall be permitted to maintain, repair,
adjust and inspect the solid tyre press.
3. Modifications and additions which affect capacity and safe operation shall not
be performed by the customer or user without the manufacturer’s prior written
approval. Capacity, operation and maintenance plates or decals shall be changed
accordingly.
4. If modifications are made without the written approval of the manufacturer,
thewarranty will no longer apply.
Any person in charge of putting the machine into operation, the operation itself or
the maintenance of the machine is urged to carefully read and observe the following
instructions.
Make sure that the operators of this product are familiar with the safety instructions
and follow all the procedures. Neglecting these instructions can lead to injury or
death.
We guarantee a long period of trouble-free operation if the unit is operated and
maintained correctly.
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2. DESCRIPTION
2.1. Technical data
Always check the type plate for the correct information.
161TA6945
Type TP120
Capacity (kg) 120000
Max tyre dimension (mm) 1000x20
Total length (mm) 2080
Total width (mm) 850
Total height (mm) 2151
Operating pressure (bar) 230
Cylinder stroke (mm) 400
Oil tank capacity (L) 30
Electric motor power (kW) 7.5
Sound level dB(A) 70
Weight (kg) 1600
Humidity (%) 80
Input voltage AC380V 50Hz 3-phase
Protection degree (IPXXX) IP23
System pressure 23MPa
161TA6944
Type TP120
Capacity (kg) 120000
Max tyre dimension 1000x20
Total length (mm) 2080
Total width (mm) 850
Total height (mm) 2151
Operating pressure (bar) 230
Cylinder stroke (mm) 400
Oil tank capacity (L) 30
Electric motor power (kW) 7.5
Sound level dB(A) 70
Weight (kg) 1600
Humidity (%) 80
Input voltage AC220V 50Hz 3-phase
Protection degree (IPXXX) IP23
System pressure 23MPa
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1200 299
750
160
850
2151
2080 850
2550
50 104943
400
840
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2.2. Main components of the product
2.3. Placement of the decals
The safety and warning labels should be placed as described in the pictures below.
Seechapter3 for the explanation of the safety warnings. If the decals are damaged or
missing, replace them.
1
4
2
3
5
6
7
4
13
5
6
7
1
12
2
3
8
9
8
11
10
N° Component
1 Cylinder
2Hydraulic hoses
3Control panel
4ON/OFF button
5Pressure gauge
6Hydraulic pump unit
7Electrical equipment box
N° Component
8Safety decals
9Electric motor
10 Mounting holes
11 Fork pockets
12 Pressure plate
13 Type plate
1
12
3
4
13
14
11
2
5
6
7
8
9
10
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1
Inhaltsverzeichnis
