TOX PRESSOTECHNIK EQe-K Bedienungsanleitung

Original operating instructions

TOX®-ElectricPowerDrive

EQe-K

TOX® PRESSOTECHNIK

Riedstrasse 4

88250 Weingarten / Germany

www.tox-pressotechnik.com

Edition:09/23/2021, Version: 2

GmbH & Co. KG

2TOX_Manual_ElectricPowerDrive_EQe-K_en

Table of contents

TOX_Manual_ElectricPowerDrive_EQe-K_en 3

Table of contents

1 Important information

1.1 Legal note ................................................................................................... 7

1.2 Exclusion of liability ..................................................................................... 7

1.3 Conformity................................................................................................... 7

1.4 Validity of the document.............................................................................. 8

1.4.1 Content and target group ............................................................................ 8

1.4.2 Other applicable documents ....................................................................... 8

1.5 Gender note ................................................................................................ 8

1.6 Displays in the document ............................................................................ 9

1.6.1 Display of warnings ..................................................................................... 9

1.6.2 Display of general notes............................................................................ 10

1.6.3 Highlighting of texts and images ............................................................... 10

1.7 Contact and source of supply.................................................................... 11

2 Safety

2.1 Basic safety requirements......................................................................... 13

2.2 Organizational measures .......................................................................... 13

2.2.1 Safety requirements for the operating company ....................................... 13

2.2.2 Selection and qualifications of personnel.................................................. 14

2.3 Fundamental hazard potential................................................................... 15

2.3.1 Electrical hazards...................................................................................... 15

2.3.2 Thermal hazards ....................................................................................... 15

2.3.3 Pneumatic hazards ................................................................................... 16

2.3.4 Contusions ................................................................................................ 16

2.3.5 Hydraulic hazards ..................................................................................... 16

2.3.6 Electromagnetic hazards........................................................................... 17

2.3.7 Laser ......................................................................................................... 17

2.3.8 Hazardous substances.............................................................................. 17

2.3.9 Noise ......................................................................................................... 18

2.4 Safety symbols.......................................................................................... 18

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3 About this product

3.1 Intended use ............................................................................................. 19

3.1.1 Safe and correct operation........................................................................ 19

3.1.2 Foreseeable misuse.................................................................................. 20

3.1.3 Substances harmful to the wetting properties of lacquers (LABS)............ 20

3.2 Product Identification................................................................................. 20

3.2.1 Position and content of the type plate ....................................................... 20

3.3 Product overview and function description................................................ 21

3.3.1 Servo controller ......................................................................................... 22

3.4 Optional equipment ................................................................................... 23

3.4.1 Safety brake (optional) .............................................................................. 23

3.4.2 Motor holding brake (optional) .................................................................. 23

3.4.3 Fan (optional) ............................................................................................ 24

3.4.4 Automatic grease unit (optional) ............................................................... 24

3.4.5 Design dust-tight and protected against water jets (IP65) (optional) ........ 25

4 Technical data

4.1 Electrical connection ................................................................................. 27

4.2 Ambient temperature................................................................................. 27

4.3 Relative humidity....................................................................................... 27

4.4 Interfaces .................................................................................................. 27

4.5 Torques for the installation........................................................................ 27

5 Transport and storage

5.1 Safety during transport.............................................................................. 29

5.2 Lifting device ............................................................................................. 30

5.3 Storage when not in use ........................................................................... 31

5.4 Dispatch for repair..................................................................................... 31

6 Installation

6.1 Safety during installation ........................................................................... 33

6.2 Drive connections...................................................................................... 34

6.2.1 Connections TOX®-EdgeUnit.................................................................... 34

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6.3 Installing drive ........................................................................................... 36

6.4 Installing air balance for IP65 version (optional) ....................................... 37

7 Commissioning

7.1 Safety during the commissioning .............................................................. 39

7.1.1 Safety device............................................................................................. 39

7.2 Requirements for the commissioning........................................................ 40

7.3 Parameterizing, Visualizing, Operating ..................................................... 40

8 Operation

8.1 Safety in operation .................................................................................... 41

8.2 Requirements for operation....................................................................... 41

8.3 Operating drive.......................................................................................... 42

9 Software

9.1 Parameterizing, Visualizing, Operating ..................................................... 43

10 Troubleshooting

10.1 Safety during troubleshooting ................................................................... 45

10.2 Searching for causes of fault..................................................................... 46

10.3 Detecting faults TOX®-EdgeUnit ............................................................... 47

Maintenance table

11 Maintenance

11.1 General information................................................................................... 51

11.2 Safety during maintenance ....................................................................... 52

11.3 Requirements for maintenance ................................................................. 53

11.3.1 Set system to maintenance position ......................................................... 53

11.4 Lubricating the drive.................................................................................. 54

11.4.1 Lubrication plan......................................................................................... 57

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11.5 Force sensors drive calibration ................................................................. 57

12 Repairs

12.1 Safety and repairs ..................................................................................... 59

13 Disassembly and Disposal

13.1 Decommissioning...................................................................................... 61

13.2 Shutdown .................................................................................................. 61

13.3 Disassembling........................................................................................... 62

13.4 Disposal .................................................................................................... 62

14 Appendices

14.1 DECLARATION OF INCORPORATION ................................................... 63

Index

Important information

TOX_Manual_ElectricPowerDrive_EQe-K_en 7

1 Important information

1.1 Legal note

Operating instructions, manuals, technical descriptions and software pub-

lished by TOX®PRESSOTECHNIK GmbH & Co. KG ("TOX®PRES-

SOTECHNIK") are copyright and must not be reproduced, distributed and/

or otherwise processed or edited (e.g. by copying, microfilming, translation,

transmission in any electronic medium or machine-readable form). Any use

- including of extracts - contrary to this condition is prohibited without ap-

proval in writing by TOX®PRESSOTECHNIK and may be subject to crimi-

nal and civil legal sanctions.

If this manual refers to goods and/or services of third parties, this is for ex-

ample only or is a recommendation by TOX®PRESSOTECHNIK.

TOX®PRESSOTECHNIK does not accept any liability or warranty/guaran-

tee with reference to the selection, specifications and/or usability of these

goods and services. The use and/or representation of trademarked brands

that do not belong to TOX®PRESSOTECHNIK are for information only; all

rights remain the property of the owner of the trademarked brand.

Operating instructions, manuals, technical descriptions and software are

originally compiled in German.

1.2 Exclusion of liability

TOX®PRESSOTECHNIK has checked the contents of this publication to

ensure that it conforms to the technical properties and specifications of the

products or plant and the description of the software. However, discrepan-

cies may still be present, so we cannot guarantee complete accuracy. The

supplier documentation included with the system documentation is an ex-

ception.

However, the information in this publication is checked regularly and any

required corrections are included in subsequent editions. We are grateful

for any corrections and suggestions for improvement. TOX®PRES-

SOTECHNIK reserves the right to revise the technical specifications of the

products or plant and/or the software or documentation without prior notice.

1.3 Conformity

The product is compliant with EU guidelines.

See separate EU-declaration of conformity or installation declaration.

Important information

8TOX_Manual_ElectricPowerDrive_EQe-K_en

1.4 Validity of the document

1.4.1 Content and target group

This manual contains information and instructions for the safe operation

and safe maintenance or servicing of the product.

All information in this manual is up to date at the time of print.

TOX®PRESSOTECHNIK reserves the right to make technical changes

that improve the system or increase the standard of safety.

The information is intended for the operating company as well as oper-

ating and service personnel.

1.4.2 Other applicable documents

In addition to the available manual, further documents can be supplied.

These documents must also be complied with. Other applicable documents

can be, for example:

additional operating manuals (e.g. of components or of a whole sys-

tem)

Supplier documentation

Instructions, such as software manual, etc.

Technical data sheets

Safety data sheets

Data sheets

Schematics

1.5 Gender note

In order to enhance readability, references to persons that also relate to all

sexes are normally only stated in the usual form in German or in the corre-

sponding translated language in this manual, thus e.g. "operator" (singular)

for male or female, or "operators" (plural) for male or female". This should

in no way convey any gender discrimination or any violation of the principle

of equality, however.

Important information

TOX_Manual_ElectricPowerDrive_EQe-K_en 9

1.6 Displays in the document

1.6.1 Display of warnings

Warning signs indicate potential dangers and describe protective mea-

sures. Warning signs precede the instructions for which they are applicable.

Warning signs concerning personal injuries

DANGER

Identifies an immediate danger!

Death or severe injuries will occur if appropriate safety measures are not

taken.

èMeasures for remedial action and protection.

WARNING

Identifies a potentially dangerous situation!

Death or serious injury may occur if appropriate safety measures are not

taken.

èMeasures for remedial action and protection.

CAUTION

Identifies a potentially dangerous situation!

Injury may occur if appropriate safety measures are not taken.

èMeasures for remedial action and protection.

Warning signs indicating potential damage

NOTE

Identifies a potentially dangerous situation!

Property damage may occur if appropriate safety measures are not taken.

èMeasures for remedial action and protection.

Important information

10 TOX_Manual_ElectricPowerDrive_EQe-K_en

1.6.2 Display of general notes

General notes show information on the product or the described action

steps.

Identifies important information and tips for users.

1.6.3 Highlighting of texts and images

The highlighting of texts facilitates orientation in the document.

üIdentifies prerequisites that must be followed.

1. Action step 1

2. Action step 2: identifies an action step in an operating sequence that

must be followed to ensure trouble-free operation.

wIdentifies the result of an action.

uIdentifies the result of a complete action.

èIdentifies a single action step or several action steps that are not in an

operating sequence.

The highlighting of operating elements and software objects in texts facili-

tates distinction and orientation.

<In square brackets> identifies operating elements, such as buttons,

levers and (valves) stopcocks.

''with quotation marks'' identifies software display panels, such as win-

dows, messages, display panels and values.

In bold identifies software buttons, such as buttons, sliders, check-

boxes and menus.

In bold identifies input fields for entering text and/or numerical values.

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