Toyostove Laser 560 Montageanleitung

MODEL Laser 560

IMPORTANT

READ AND UNDERSTAND INSTRUCTIONS BEFORE INSTALLING OR USING HEATER.

RETAIN INSTRUCTIONS FOR FUTURE REFERENCE. CHECK LOCAL CODES AND ORDINANCES FOR PERMITTED USE.

LASER CLEAN HEATING SYSTEM/VENTED HEATER

INSTALLATION AND OPERATION INSTRUCTIONS

(Type B)

LASER CLEAN VENTED

CONTENTS

SECTION A:

Specifications

Safety Features

SECTION B:

Safety Tips for Operation

SECTION C:

Fuel Guide

SECTION D:

Operating Controls and Part Names

SECTION E:

Operation

Before Ignition

Operation

Turning Heater Off

SECTION F:

Routine Maintenance

················································ 2

·············································· 3

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······················ 20

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········································ 22

·························· 25

··············· 26

······················· 32

························································ 33

SECTION G:

Troubleshooting

SECTION H:

Long Term Storage

SECTION I:

Installation

Tools Needed for Installation

Standard Installation Parts

Accessary Parts

Safety Tips for Installation

Installation of Heater and Flue Pipe

Permanent Wiring Installation

SECTION J:

Fueling

Laser 560_Type B_US.qxd 17.5.23 9:07 ページ 1

Model:

Heater Efficiency:

Heat Rating:

Fuel Consumption:

Fuel System:

Fuel Type:

Dimensions (W ×H ×D):

(Includes drip tray)

Weight:

Vent Pipe Hole:

Maximum Length of Vent Pipe System:

Electrical Rating:

Typical Room Size (3):

Laser 560

92.4% (1)

High - 22,000 BTU/h

Med - 15,000 BTU/h

Low - 8,000 BTU/h

High - 0.165 gal/h (0.625 L/h)

Med - 0.113 gal/h (0.428 L/h)

Low - 0.060 gal/h (0.227 L/h)

Gravity Fed from Reservoir / Tank (2)

1-K kerosene (ASTM D3699)

Low Sulfur No.1 Fuel (ASTM D396 S500)

Ultra Low Sulfur Diesel Fuel (ULSD) or

Ultra Low Sulfur Heating Oil (ULSHO) (ASTM D975 S15)

24-3/8” × 26-3/4” × 16”

(620 × 680 × 405 mm)

60 lbs. (27 kg) Empty

2-3/4” ~ 3” diameter

(7.0 - 7.5 cm)

10 ft. (3 m), 3 bends or less

120 Volts AC, 60 Hz

Preheat

240W

Burning

40W

920 square feet (0˚F)

1100 square feet (20˚F)

(1)

(2)

(3)

Heat and vaporized water are produced by the combustion process of this kerosene heater. This rating does

not take into account heat loss due to condensation of water vapor.

External tank to be purchased from local suppliers.

0˚ F Heat Load = 24 BTU/ft2/hr

20˚ F Heat Load = 20 BTU/ft2/hr

Room size for which this heater is suitable will vary depending on outside temperature, house

insulation, window size, and other factors.

SECTION A:

SPECIFICATIONS

Laser 560_Type B_US.qxd 17.5.23 9:08 ページ 2

Flame Sensor

Heater will automatically stop all operations if ignition fails or if flame fails during combustion, in order to

prevent fuel overflow. Error code will be displayed on the digital indicator.

Fuel Strainer

Special strainer catches dirt or impurities present in the fuel before it is sent to the burner.

Overheat Protector

Automatically stops all operations if heater inside cabinet reaches abnormally high temperature due to motor

malfunction or abnormal combustion, in order to prevent fire.

Power Failure Recovery System

If power fails during heater operation, heater will automatically reignite and maintain the normal selected

temperature, when power resumes.

Fully Vented System

Flue pipe system uses outside air for combustion and vents all combustion products to the outdoors.

SAFETY FEATURES

Your Laser 560 is equipped with the following safety features. Please familiarize yourself with these features.

When your heater is extinguished due to a safety mechanism, be sure to identify and correct the problem.

Circulation

Fan Overheat protector

Heat chamber

Flame sensor

Fuel pump

Red reset button

Integral fuel strainer

(inside)

Fuel sump

Drip trayFuel nozzle

Burner ring

Igniter

Blower motor

Adjustable leg Burner

Peep hole

Heat shield plate

Heat

exchanger

Laser 560_Type B_US.qxd 17.5.23 9:08 ページ 3

CAUTION:

0204060

-20 A

Room Temperature (˚F)

Outside Temperature (˚F)

-25

-30

-35

-40

-45

SECTION B:

SAFETY TIPS FOR OPERATION

If outside temperature -20°F

than room temperature has to be 0°F or above

If outside temperature -45°F

than room temperature has to be 60°F or above

Point A:

Point B:

Heater and vent pipe system must be properly installed before operation.

Please follow instructions under “Installation”, Section I.

Never use any fuel other than clear or red colored kerosene (ASTM D3699 1-K

Kerosene, ASTM D396 Low Sulfur No.1 Fuel Oil, ASTM D975 Ultra Low Sulfur

Diesel (ULSD), or Ultra Low Sulfur Heating Oil (ULSHO)). NEVER USE

GASOLINE. Use of gasoline can lead to uncontrollable flames, resulting in

destructive fire.

Due to high surface temperatures, keep heater away from children, furniture and

clothing while in operation (See Page 26).

To prevent abnormal operation and prolong heater life, be sure to perform

routine maintenance (See Pages 16).

Never store or transport kerosene in other than a metal or plastic container that

is clearly marked, “KEROSENE”, “No.1 FUEL OIL”, “ULTRA LOW SULFUR

DIESEL”, or “ULTRA LOW SULFUR HEATING OIL”. Never store fuel in the living

space.

Operating Temperature Range

Use heater within the range of temperatures

indicated in the right figure.

Operating Range

RIGHT

KEROSENEKEROSENE

WRONG

GAS

Kero-

sene

Danger

Laser 560_Type B_US.qxd 17.5.23 9:08 ページ 4

KEROSENE

SECTION C:

FUEL GUIDE

Clean and high-quality ASTM D3699 1-K Kerosene, ASTM D396 Low

Sulfur No.1 Fuel Oil, ASTM D975 Ultra Low Sulfur Diesel (ULSD), or

Ultra Low Sulfur Heating Oil (ULSHO).

Fuel free of contaminants, water or cloudiness.

Gasoline, alcohol, white gas, camp stove fuel or additives.

Yellow or sour-smelling fuel.

Store in a clean container, non-red in color, clearly marked KEROSENE,

No.1 FUEL OIL, ULTRA LOW SULFUR DIESEL, or ULTRA LOW

SULFUR HEATING OIL.

Store away from direct sunlight, heat sources or extreme tempera-

ture changes.

In a glass container, or one that has been used for other fuels.

For longer than six months. Begin each heating season with fresh

fuel; discard at the end of season.

In the living space.

• Excess tar deposits on burner and flue pipe

• Incomplete combustion

• Reduced heater life

What to Buy . . .

ALWAYS :

NEVER :

How to Store It . . .

ALWAYS :

NEVER :

Why It is Important . . .

Good, clean fuel is essential for safe and efficient heater operation. Poor quality or

contaminated fuel can cause:

Use of a highly volatile flammable fuel such as gasoline can produce

uncontrollable flames, creating a severe fire hazard.

Note: The fluidity of Ultra Low Sulfur Diesel and Ultra Low Sulfur Heating Oil becomes

worse at temperatures of 21˚F (-6˚C) and below and can “gel”. This condition may

cause ignition failure. To prevent congealing it is recommended to use an additive

with the fuel. Check with a fuel supply company for the proper additive and mix.

GAS

The Toyostove Laser 560 is designed for use with ASTM D3699 1-K kerosene, ASTM D396 Low Sulfur No.1 Fuel Oil,

ASTM D975 Ultra Low Sulfur Diesel (ULSD), or Ultra Low Sulfur Heating Oil (ULSHO). Use of low-quality fuel will

cause burner performance to drop, leading to abnormal combustion and reduced heater life.

Purchase only ASTM D3699 1-K kerosene or ASTM D396 Low Sulfur No.1 Fuel Oil, ASTM D975 Ultra Low Sulfur Diesel

(ULSD), or Ultra Low Sulfur Heating Oil (ULSHO) in non-red cans reserved exclusively for kerosene and marked

accordingly with the word “KEROSENE”, “No.1 FUEL OIL”, “ULTRA LOW SULFUR DIESEL”, “ULTRA LOW SULFUR

HEATING OIL”. Always store your fuel in a separate area from where you store gasoline for your power equipment to

avoid accidental use of gasoline in your heater.

Laser 560_Type B_US.qxd 17.5.23 9:08 ページ 5

SET ROOM

MIN.

HOUR AUTO

ON / OFF

SETTIMER

CHILD LOCK

Programmable System

˚F / ˚C

POWER SAVER

CLEAR

DAY

SELECT

Before using heater, familiarize yourself with the following operating controls and part names.

5. POWER SAVER/DAY SELECT button

3. TIMER button

14. AM/PM indicator

9. AUTO indicator

10. TIMER indicator

11. POWER SAVER indicator

12. CHILD LOCK indicator

4. TEMP/TIMER/CLOCK/DAY set

6. CHILD LOCK/CLEAR button

2. AUTO button

13. BURNING MODE indicator

15. ˚F/˚C indicator

SECTION D:

OPERATING CONTROLS AND PART NAMES

16. DAY of the week indicator

7. ˚F/˚C switch

Make a note of your heater’s serial number,

located on the outside cabinet surface.

Your heater’s serial number:

SERIAL NO.

1. ON/OFF button

8. ON lamp

17. Circulation fan Fan cover

19. Power supply cord

18. Room

temperature

sensor

Exhaust outlet

Air inlet

Side door

Drip tray

Front panel

20. Plump bob

Carrying handle

Control panel

Adjusting leg

Pipe stopper

Red reset button

Fuel strainer (inside)

Circulation fan motor

Louver

Laser 560_Type B_US.qxd 17.5.23 9:08 ページ 6

1. ON/OFF button:

2. AUTO button:

3. TIMER button:

4. TEMP/TIMER/CLOCK/DAY set:

5. POWER SAVER/DAY SELECT button:

6. CHILD LOCK/CLEAR button:

7. ˚F/˚C switch:

8. ON lamp:

9. AUTO indicator:

10. TIMER indicator:

11. POWER SAVER indicator:

12. CHILD LOCK indicator:

13. BURNING MODE indicator:

14. AM/PM indicator:

15. ˚F/˚C indicator:

16. Day of the week indicator:

17. Circulation fan:

18. Room temperature sensor:

19. Power supply cord:

20. Plumb bob:

Main button turns heater on and off. When switched

on, heater begins operation and combustion starts

after preheat period.

The button turns weekly timer operation modes on and

off which have been programmed into weekly timer.

The button turns weekly timer set mode on and off.

TEMP/TIMER/CLOCK/DAY set modes can be set by

pressing the ▲MIN. or ▼HOUR buttons.

The button turns POWER SAVER operation mode on

and off. When setting weekly timer, the button is used

to select a day of the week.

The button turns CHILD LOCK operation mode on

and off. When setting weekly timer, the CLEAR button

is used.

C/F toggle switch.

Lit – Heater is in operation.

Flashing – Pre-heating and pre-purging.

Lit – Weekly timer operation is in use.

Lit – Heater operating in weekly timer set mode.

Lit – Heater operation in POWER SAVER mode.

Lit – Heater operation in CHILD LOCK mode.

Lit – Heater operation at high, medium or low

combustion.

Lit – Digital indicator shows current time.

Flashing – Current time can be changed.

Lit – Digital indicator shows current temp.

Flashing – Current temp can be changed.

Lit – Digital Indicator shows current day or timer day.

Three speed motor supplies high-capacity warm air

flow during high combustion for heating room up

quickly, and low or medium-capacity warm air flow

during low or medium combustion for maintaining

comfortable room temperature.

Constantly senses room temperature and supplies

information to heater so that desired room

temperature can be maintained.

For use in 120V, AC electrical outlet.

Allows user to check if heater is positioned evenly.

Laser 560_Type B_US.qxd 17.5.23 9:08 ページ 7

RE. # PART # DESCRIPTION RE. # PART # DESCRIPTION

20470446

20475804

20450007

20474970

20475929

20470460

20470465

20475566

20470463

20470470

20470464

20475072

20478044

20470442

20478343

20478026

20478383

20470218

17187582

20479521

20474920

20470411

20475094

20475093

20475831

20475881

20474992

20470438

20470448

20475971

20475983

20475978

20478082

20475977

20470234

20470519

20478041

20478550

20475551

20475552

20470512

20470678

20470679

20470206

20470476

20477414

20470452

20470469

20478373

20474925

20475922

20475722

20475925

20475924

20475923

20474055

20455862

20474050

20474039

20474057

20470353

20474053

20450220

20478091

20478090

20470666

20474272

20475874

20478509

20474983

20478366

20479987

20475535

20475071

20474163

20479885

20470273

20470475

20470477

20470478

20474977

20474975

20470484

20470651

20479891

20470595

20470599

Front panel assembly

Carrying handle

Plumb bob

Adjustable leg

Drip tray

Top plate with tank lid

Tank lid with pin

Tank lid pin

Right side panel with access door

Level valve access door with pin

Left side panel

Fan cover

Heat exchanger

Burner assembly

Burner ring

Fuel nozzle

Fuel nozzle gasket

Igniter

Igniter gasket

Igniter guide gasket

Igniter cover

Primary flame rod

Burner gasket

Heat exchanger gasket

Peep window

Peep window gasket

Joint packing

Blower motor assembly

Blower motor assembly with case

Blower motor exhaust fan

Blower motor intake fan

Rubber mat

O-ring (Ø110)

O-ring (Ø49)

Fuel sump

Fuel pump

Fuel pipe assembly

Fuel inlet strainer

Drain screw with O-ring

Strainer gasket

Main circuit board

Fuse 1 (5A)

Fuse 2 (10A)

High limit switch

Operation panel

PCB support

Leveler fuel pipe

Circulation fan motor

Thermistor

Oil catch

Removable fuel tank with hose

Removable fuel tank without hose

Fuel supply hose

Fuel tank cap

Fuel gauge

Screw O

Screw S2

Screw C

Insulator A

Flange nut

Screw 4P

Screw F

Screw 4l

Screw 1U

Screw 1T

Screw 4C

Screw M

Washer for blower motor

Heat chamber assembly

Outlet adapter

Air damper (Ø25)

Draft tube

Power supply cord

Circulation fan

Screw I

Outside nozzle gasket

Burner thermistor

Ribbon cable A

Ribbon cable circuit board

Ribbon cable B

Hose band

L-shaped hose

Bent joint

Inlet hose

Flue pipe

Instruction manual

Carton

RE. # PART # DESCRIPTION

211

43 42

14 17

16 58

58 71

30 60

78 10

82 81

81 82

Laser 560_Type B_US.qxd 17.5.23 9:08 ページ 8

BEFORE IGNITION

1. Open the Valve(s)

Open the valve(s) of the external fuel tank.

2. Start the Fuel flow

If using heater for the first time, press the red reset button in order to send fuel to

the fuel sump and release.

Note: Make sure there is no fuel leakage from the fuel line or joints.

Also make sure fuel tank is not too high. See installation instructions.

3. Plug in the Heater

Plug heater into a 120V AC electrical outlet. On digital indicator pre-set “Two

Dashes” will be showing.

Note: Do not connect to an outlet shared with other appliances.

Note: Red Reset Button is for first time installation, or on rare occurrences when

the fuel tank is filled. This red button is to release the fuel sump float. It

does not prime the fuel into the sump. Pushing the Red Reset Button, too

many times or for too long of a period WILL cause flooding of the fuel sump,

which can result in a possible fire. Only every push the Reset Button once,

with a quick press of less than one second.

4. Set Clock

Important: Clock on the heater must always be set to current time and day.

Note: “HOUR” or “MIN” button will change the time every one (1) unit. Holding the button

continuously will cause the time to change rapidly.

Note: In the event of a power failure (more than approx. 30 min.) all clock and day may be

cancelled.

5. Setting of the Time and a Day of the Week.

1) Current time is not set yet. (All signs light.)

Press the “▲MIN.” button or “▼HOUR” button while in not operation. (Power switch is off.)

AM 12:00 is indicated on the display. (All signs except the colon are blinking.)

2) Setting of the current time

Press the “▲MIN.” button to set minutes and press the “▼HOUR” button to set hours.

When pressing the “▼HOUR” button, the sign will change as follows.

“AM 12:00” ➞“AM 1:00” ➞··· ➞“AM 11:00” ➞“PM 12:00” ➞“PM 1:00” ➞··· “PM 11:00” ➞“AM 12:00” ➞···

When pressing the “▲MIN.” button, the sign will change as follows.

“AM 12:00” ➞“AM 12:01” ➞··· ➞“AM 12:59” ➞“AM 12:00” ➞···

Press the “SET” button to complete the set of the current time.

SECTION E:

OPERATION

SET ROOM

MIN.

HOUR AUTO

ON / OFF

SETTIMER

CHILD LOCK

Programmable System

˚F / ˚C

POWER SAVER

CLEAR

DAY

SELECT

Red reset Button

Laser 560_Type B_US.qxd 17.5.23 9:08 ページ 9

SET ROOM

MIN.

HOUR AUTO

ON / OFF

SETTIMER

CHILD LOCK

˚F / ˚C

POWER SAVER

CLEAR

DAY

SELECT

3) Setting of a day of the week

“dAy” sign is shown on the display and all of days of the week will blink.

Press the “▲MIN.” button or the “▼HOUR” button to set a day of the week. A day of the week will blink. (Initial

setting is “SUN”.) The other days of the week will go off. Select a day of the week by using the “▲MIN.” or the

“▼HOUR” button. When pressing the “▲MIN.” button, the sign will change as follows.

“SUN” ➞“MON” ➞“TUE” ➞“WED” ➞“THU” ➞“FRI” ➞“SAT”

When pressing the “▲MIN.” button at the position of “SAT”, you can hear a beep sound and “SAT” is not

changed any more. When pressing the “▼HOUR” button, the sign will change as follows.

“SAT” ➞“FRI” ➞“THU” ➞“WED” ➞“TUE” ➞“MON” ➞“SUN”

When pressing the “▼HOUR” button at the position of “SUN”, you can hear a beep sound and “SUN” is not

changed any more.

Press the “SET” button to complete the setting of the days of the week. The current time and a day of the week

will show on the display.

Note: If the ON/OFF switch is pressed during setting of the current time and a day of the week after setting the

time and a day of the week, the set mode of the current time will terminate and the operation will start. If a

day of the week is set, the time is fixed. If a day of the week is not set, the contents of the setting are

deleted.

OPERATION

MANUAL OPERATION

Operation of the heater is under the direct control of the user. Heat output will, however, be automatically

adjusted in accordance with the room temperature registered by the temperature sensor.

1. Turn Heater ON

A. Press ON/OFF button to “ON” position. The current room temperature and the set temperature will be

shown on the button digital indicator. ON lamp will start to flash and then blower motor and ignition will

start. This lamp will continue to flash during the preheating time.

B. After approx. 1.5 – 4 minutes ignition will take place. (*) After ignition, ON lamp will change flashing to

continuous. Circulation fan will turn on after approx. 2 minutes.

Note: (*) Pre -heating depends on the room temperature.

Room temperature: below 34˚F Approx. 9 minutes

34˚F - 61˚F "6 minutes

over 61˚F "3 minutes

Laser 560_Type B_US.qxd 17.5.23 9:08 ページ 10

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