Toyota 1991 CAMRY Body Section Betriebsanleitung

Pub. Name Pub. No.

’91 Camry Repair Manual RM199U

Automatic Transmission Applicable Model

A540E

A540H ’91 Camry

FOREWORD

This repair manual covers Disassembly, Inspection and As-

sembly procedures for the following Automatic Transaxles:

For On-vehicle Servicing (Inspection, Adjustment, Trouble-

shooting, Removal and Installation) of Automatic Transaxle,

refer to the repair manual for the applicable vehicle model.

All information contained in this manual is the most up-to-data

at the time of publication. However, specifications and proce-

dures are subject to change without notice.

TOYOTA MOTOR CORPORATION

HOW TO USE THIS MANUAL

To assist you in finding your way through the manual, the

Section Title and major heading are given at the top of every

page.

An INDEX is provided on the 1st page of each section to

guide you to the item to be repaired.

REPAIR PROCEDURES

Most repair operations begin with an overview illustration.

It identifies the components and shows how the parts fit

together.

Example:

kg-cm (ft-lb, N-m)

AT3608

♦Non-reusable part : Specified torque

♦O-Ring

♦Oil Seal

Drive Gear

Thrust Washer

Oil Seal Ring

Pump Body Driven Gear Stator Shaft

100 (7, 10)

IN-2 -INTRODUCTION How to Use This Manual

Illustration:

what to do and where

This format provides the experienced technician with a FAST

TRACK to the information needed. The upper case task head-

ing can be read at a glance and only when necessary, the text

below it provides detailed information. Important specifications

and warnings always stand out in bold type.

SST 09350-32014 (09351-32190)

If replacing the disc, plate or flange, check the piston

stroke:

Set part No.

Piston stroke: 1.41 - 1.82 mm (0.0555 - 0.0717 in.)

The procedures are presented in a step-by-step format:

Illustration shows

what

to do and

where

to do it.

The task heading tells

what

to do.

The detailed text tells

how

to perform the task and

gives other information such as specifications and

warnings.

Example:

Task heading: what to do

7. CHECK PISTON STROKE OF FORWARD CLUTCH

Detail text: how to do it

Using a dial indicator (long type pick or SST), measure

the forward clutch piston stroke applying and releasing

the compressed air (4 - 8 kg/cm2, 57 - 114 psi or 392

- 785 kPa) as shown.

Component part No.

Specification

REFERENCES

References have been kept to a minimum. However, when

they are required you are given the

page

to go to.

SPECIFICATIONS

Specifications are presented in bold type throughout the text in

the applicable step. You never have to leave the procedure to

look up your specs. All specifications are also found in Appen-

dix A, specifications for quick reference.

CAUTIONS, NOTICES, HINTS:

CAUTIONS are presented in bold type, and indicate

there is a possibility of injury to you or other people.

NOTICES are also presented in bold type, and indicate

the possibility of damage to the components being re-

paired.

HINTS are separated from the text but do not appear in

bold. They provide additional information to help you effi-

ciently perform the repair.

-INTRODUCTION How to Use This Manual IN-3

IN0036

Seal Lock Adhesive

GENERAL REPAIR INSTRUCTIONS

1. Use fender, seat and floor covers to keep the vehicle

clean and prevent damage.

2. During disassembly, keep parts in order to facilitate

reassembly.

3. Observe the following:

(a) Before performing electrical work, disconnect the

negative cable four the battery terminal.

(b) If it is necessary to disconnect the battery for in-

spection or repair, always disconnect the cable from

the negative (-) terminal which is grounded to the

vehicle body.

loosen the terminal nut and raise the cable straight

up without twisting it or prying it.

(d) Clean the battery terminal posts and cable termi-

nals with a shop rag. Do not scrape them with a file

or other abrasive object.

(e) Install the cable terminal to the battery post with the

nut loose, and tighten the nut after installation. Do

not use a hammer or such to tap the terminal onto

the post.

(f) Be sure the cover for the positive (+) terminals are

properly in place.

4. Check hoses and wiring connectors to make sure

that they are secure and correct.

5. Non-reusable parts

(a) Always replace cotter pins, gaskets, O-rings and oil

seals etc. with new ones.

(b) Non-reusable parts are indicated in the component

illustrations by the ”♦” symbol.

6. Precoated parts

Precoated parts are the bolts and nuts, which have

been coated with a seal lock adhesive at the factory.

(a) If a precoated part is retightened, loosened or

caused to move in any way, it must be recoated

with the specified adhesive.

(b) Recoating of precoated parts

(1) Clean off the old adhesive from the bolt, nut

or installation part threads.

(2) Dry with compressed air.

(3) Apply the specified seal lock adhesive to the

bolt or nut threads.

lustrations by the ”” symbol.

IN-4 -INTRODUCTION GeneralRepair Instructions

7. When necessary, use a sealer on gaskets to prevent

leaks.

8. Carefully observe all specifications for bolt tighten-

ing torques. Always use a torque wrench.

9. Use of special service tools (SST) and special ser-

vice materials (SSM) may be required, depending on

the nature of the repair. Be sure to use SST and SSM

where specified and follow the proper work proce-

dure. A list of SST and SSM can be found at the back

of this manual.

10. When replacing fuses, be sure the new fuse has the

correct amperage rating. DO NOT exceed the fuse

amp rating or use one of a lower rating.

11. Care must be taken when jacking up and supporting

the vehicle. Be sure to lift and support the vehicle at

the proper locations.

(a) If the vehicle is to be jacked up only at the front or

rear end, be sure to block the wheels in order to

ensure safety.

(b) After the vehicle is jacked up, be sure to support it

on stands. It is extremely dangerous to do any

work on the vehicle raised on jack alone, even for a

small job that can be finished quickly.

-INTRODUCTION GeneralRepair Instructions IN-5

ABBREVIATIONS USED IN THIS MANUAL

A/T ATM Automatic Transmission

ATF Automatic Transmission Fluid

B0Overdrive Brake

B1Second Coast Brake

B2Second Brake

B3First and Reverse Brake

C0Overdrive Clutch

C1Forward Clutch

C2Direct Clutch

D Disc

D/F Differential

LH Left

MP Multipurpose

O/D Overdrive

P Plate

RH Right

SSM Special Service Materials

SST Special Service Tools

IN-6 -INTRODUCTION AbbreviationsUsed in This Manual

Illustration

09226 - 10010

Part No.

Crankshaft Front &

Rear Bearing Replacer

Part Name

A540H

Note

09240 - 00020 Wire Gauge Set

09308 - 00010 Oil Seal Puller

A540H

09316 - 12010 Transfer Bearing

Replacer

A540H

09316 - 20011 Transfer Bearing

Replacer

09316 - 60010 Transmission &

Transfer Bearing

Replacer

(09316 - 00010) (Replacer Pipe)

(09316 - 00040) (Replacer ”C”)

A540H

(09316 - 00060) (Replacer ”E”)

A540H

09318 - 12010 Transfer Bearing

Adjusting Nut Wrench

A540H

09325 - 12010 Transmission Oil

Plug

A540H

09325 - 20010 Transmission Oil

Plug

A540H

09326 - 20011 Output Shaft Bearing

Lock Nut Wrench

A540H

09330 - 00021 Companion Flange

Holding Tool

A540H

09350 - 32014 TOYOTA Automatic

Transmission Tool

Set

PREPARATION

SST (SPECIAL SERVICE TOOLS)

-AUTOMATIC TRANSAXLE Preparation AT-9

Illustration Part No. Part Name Note

(09308 - 10010) (Oil Seal Puller)

(09351 - 32032) Counter Driven Gear

Holding Tool

(09351 - 32040) No. 1 Piston Spring

Compressor

(09351 - 32050) (Snap Ring Expander)

(09351 - 32061) (Oil Pump Puller)

(09351 - 32070) No. 2 Piston Spring

Compressor

(09351 - 32080) (Lock Nut Wrench)

(09351 - 32090) Oil Seal Remover

& Replacer

A540H

(09351 - 32100) Drive Pinion Bearing

Replacer

(09351 - 32111) Side Bearing Race

Replacer

A540H

(09351 - 32120) Overdrive Bearing

Replacer

(09351 - 32140) (Oil Seal Replacer)

(09351 - 32150) (Oil Seal Replacer)

(09351 - 32190) (Measure Terminal)

(09351 - 32200) No. 3 Piston Spring

Compressor

SST (SPECIAL SERVICE TOOLS) (Cont’d)

AT-10 -AUTOMATIC TRANSAXLE Preparation

Illustration Part No. Part Name Note

09502 - 12010 Differential Bearing

Replacer

A540H

09506 - 35010 Differential Drive

Pinion Rear Bearing

Replacer

A540H

09520 - 32012 Differential Side Gear

Shaft Puller

A540H

09608 - 30022 Front Hub Bearing

Replacer Set

A540H

(09550 - 00050) (Replacer)

A540H

(09608 - 05010) (Handle)

A540H

09608 - 32010 Steering Knuckle

Oil Seal Replacer

A540H

09608 - 35014 Axle Hub & Drive

Pinion Bearing

Tool Set

A540H

(09608 - 06020) (Handle)

A540H

(09608 - 06120) Front Hub Outer

Bearing Cup Replacer

A540H

09612 - 65014 Steering Worm

Bearing Puller

Remove pinion shaft Bearing outer race

09950 - 00020 Bearing Remover

A540H

09950 - 00030 Bearing Remover

Attachment

A540H

09950 - 20017 Universal Puller

SST (SPECIAL SERVICE TOOLS) (Cont’d)

-AUTOMATIC TRANSAXLE Preparation AT-11

Illustration Part No. Part Name Note

09031 - 00030 Pin Punch

Part Name Note

Feeler gauge Check major clearance.

Vernier caliper with depth gauge Check length of second coast brake piston rod.

Dial indicator with magnetic base Check piston stroke and end play of the output shaft.

Dial indicator Check inside diameter of major bushing.

Straight edge Check side clearance of oil pump.

Torque wrench

Part Name Part No. Use etc.

Seal packing 1281,

Three bond 1281 or equivalent 08826 - 00090

Transfer right case ×Transfer left case (A540H)

Transfer inspection hole cover (A540H)

Transfer case ×Differential carrier cover

Differential LH bearing retainer (A540E, A540H)

Differential RH retainer (A540E)

Transaxle ×Transfer assembly (A540H)

Adhesive 1324,

Three bond 1324 or equivalent 08833 - 00070

Differential LH bearing retainer set bolt

Differential carrier cover set bolt

Torque converter mounting bolt

Differential RH retainer set bolt (A540E)

Transfer set bolt (A540H)

SSM (SPECIAL SERVICE MATERIALS)

RECOMMENDED TOOL

EQUIPMENT

AT-12 -AUTOMATIC TRANSAXLE Preparation

Andere Handbücher für 1991 CAMRY Body Section

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