Toyota Land Cruiser 1988 Betriebsanleitung

TOYOTA

1988 Land

Cruiser

Repair Manual

• Engine

• Chassis

•

Body

• Electrical

• Specifications

FOREWORD

This manual contains maintenance and repair procedures for

the 1988 LAND CRUISER.

Applicable model: FJ62 series

The manual

divided into 17 sections and 4 appendixes

with

a thumb index for each section

the edge

the pages.

For

other service specifications

and

repair procedures

the

1988Land Cruiser than those listed

this manual, refer

the

following manuals;

Manual Name Pub. No.

•

Land

Cruiser (Hea_vy-Duty)

~hassis

36262E

& Body Repair Manual

• A440F, A440L Automatic Transmission 36264E

Repair Manual

• 1988 Model.New

Car

Features NCF024U

All information

this manual

based

the latest product

information at the time

publication. However, specifica-

tions and procedures

are

subject

change

without

notice.

TOYOTA MOTOR CORPORATION

1988

TOYOTA

LAND CRUISER

REPAIR

MANUAL

NOTE:

The

following

screen

toning letters sections refer to

the LAND CRUISER (Heavy-Duty)

REPAIR

MANUAL

FOR

CHASSIS AND BODY (Pub.

No.

36262E).

INTRODUCTION IIIID

MAINTENANCE

h!Jr!W

ENGINE MECHANICAL

l@~tJI

EMISSION CONTROL SYSTEMS

1:(11

EFI

SYSTEM

liD

COOLING SYSTEM llt•J

LUBRICATION SYSTEM

llll

IGNITION SYSTEM

11mJ

STARTING SYSTEM

l'.il

CHARGING SYSTEM

lij:l

AUTOMATICTRANSMISSION

FRONT

AXLE

AND SUSPENSION

REAR

AXLE

AND SUSPENSION

BRAKE

SYSTEM

@1987 TOYOTA MOTOR CORPORATION

All rights

reserved.

This book may not

reproduced or copied, in whole or in part,

without the written permission of Toyota

Motor Corporation.

BODY

ELECTRICAL

SYSTEM

BODY

AIR

CONDITIONING SYSTEM

SERVICE SPECIFICATIONS

STANDARD BOLTTORQUE SPECIFICATIONS

SST

AND

SSM

ELECTRICALWIRING DIAGRAMS

-•~•

IN-1

INTRODUCTION

Page

HOW

USE

THIS

MANUAL

. . . . . . •. . . . . . . . •. .

IN-2

IDENTIFICATION INFORMATION . •. . .. . . . . .. •••

IN-4

GENERAL REPAIR INSTRUCTIONS •. . . . . . . . . ••. •

IN-4

PRECAUTIONS

FOR

VEHICLES EQUIPPED WITH

A CATALYTIC CONVERTER

..................

IN-7

VEHICLE LIFT

AND

SUPPORT LOCATIONS

IN-8

ABBREVIATIONS USED IN THIS

MANUAL

. . •. ••

IN-10

IN-2

INTRODUCTION -How to Use This Manual

Fuel

Hose

Ikg-em (ft-lb,

N-m)

I: Specified torque

+ Non-reusable part

HOW

USE

THIS MANUAL

To assist you in finding your way through the manual, the Sec-

tion Title and major heading are given at the top

every page.

An INDEX

provided on the

first

page

each section

guide

you

the item

repaired.

the beginning

each section, PRECAUTIONS are given

that pertain

all repair operations contained in

that

section.

Read these precautions before starting any repair task.

TROUBLESHOOTING tables are included

for

each system

help you diagnose the system problem and find the cause. The

repair

for

each possible cause is referenced in the remedy col-

umn

quickly lead you to the solution.

REPAIR PROCEDURES

Most

repair operations begin

with

overview illustration.

identifies the components and shows

how

the parts

fit

together.

Example:

Fuel

Pump

Bracket

j35 (30 in.-lb, 3.4)I

- I

Clip

------Fuel

Hose

Fuel

Pump

Filter

------+Clip

~-------Rubber

Cushion

FA0555

INTRODUCTION -How to Use This Manual

IN-3

Illustration:

what

and where

The procedures are presented in a step-by-step format:

• The illustration shows what to

and where to

it.

• The task heading tells what

do.

• The detailed text tells

how

perform the task and gives

other information such

specifications

and

warnings.

Example:

Task heading: what to

21. CHECK PISTON STROKE

OVERDRIVE BRAKE

(a)

Place SST

and

a dial indicator onto the overdrive

brake piston

shown in the figure.

SST

09350-30020

(09350-06120)

Set

part

No.

Component part

No.

/Detail

text:

how

(b)

Measure the stroke applying

and

releasing the com-

pressed air

- 8 kg/cm2,

114

psi

392

785

kPa)

shown in the figure.

Piston

stroke:

1.40-

1.70

(0.0551 -

0.0669

in.)

----Specification

This format provides the experienced technician with a FAST

TRACK

the information needed. The upper

case

task heading

can

read

a glance and only when necessary, the text

below

provides detailed information. Important specifications

and

warnings always stand out in bold type.

REFERENCES

References have been kept

a minimum. However, when they

are

required you

are

given the page

go to.

SPECIFICATIONS

Specifications

are

presented in bold type throughout the text in

the applicable step. You never have to leave the procedure to

look up your specs. All specifications are also found in Appen-

dix A, specifications,

for

quick reference.

WARNINGS,

CAUTIONS, NOTES:

• WARNINGS

are

presented in bold type,

and

indicate there is

a possibility

injury to you

other people.

• CAUTIONS

are

also presented in bold type,

and

indicate the

possibility

damage

the components being repaired.

•

NOTES

are

separated from the text but do

not

appear in

bold. They provide additional information to help you effi-

ciently perform the repair.

IN-4

3F-E Engine

INTRODUCTION -Identification Information, General Repair Instructions

IDENTIFICATION INFORMATION

VEHICLE IDENTIFICATION NUMBER

The vehicle identification number is stamped on the cowl panel

the engine compartment. This number is also stamped on

top

the instrument panel and the driver's door post.

IN0013

IN0037

ENGINE SERIAL NUMBER

The engine serial number

stamped on the right side

the

cylinder block.

GENERAL REPAIR INSTRUCTIONS

Use, seat and

floor

covers to keep the vehicle clean and

prevent damage.

2. During disassembly, keep parts in order

facilitate

reassembly.

3. Observe the following:

(a)

Before performing electrical work, disconnect the

negative cable from the battery terminal.

(b)

it is necessary

disconnect the battery

for

inspec-

tion

repair, always disconnect the cable from the

negative

(-)

terminal which is grounded to the vehi-

cle body.

(c)

To prevent damage to the battery terminal post,

loosen the terminal nutand raise the cable straight up

without

twisting

prying it.

(d)

Clean the battery terminal posts and cable terminals

with a shop rag. Do

not

scrape them with a file

other abrasive object.

(e)

Install the cable terminal to the battery post with the

nut loose, and tighten the nut after installation. Do

not use a hammer to tap the terminal onto the post.

(f)

sure the cover

for

the positive (+)terminal

pro-

perly in place.

4. Check hose

and

wiring connectors

make sure that they

are secure and correct.

INTRODUCTION -

General

Repair Instructions

IN-5

IN0036

Non-reusable parts

(a)

Always replace cotter pins, gaskets,

0-rings

and

oil

seals etc. with new ones.

(b)

Non-reusable parts

are

indicated

the component

illustrations by the

...

, symbol.

6. Precoated parts

Precoated parts

are

the bolts

and

nuts, which have

been

coated with a

seal

lock adhesive at the factory.

(a)

If a precoated part

tightened, loosened or caused

to move in any way,

must

recoated

with

the

specified adhesive.

(b)

Recoating

precoated parts

(c)

(1)

Clean

off

the old adhesive from the bolt, nut or

installation part threads.

(2)

Dry with compressed air.

(3)

Apply the specified

seal

lock adhesive

the

bolt or nut threads.

Precoated parts

are

indicated

the component

illustrations by the "*" symbol.

When necessary, use a sealer on gaskets

prevent leaks.

Carefully observe all specifications

for

bolt

tightening tor-

ques. Always

use

a torque wrench.

Use

special service tools

(SST)

and

special service

materials (SSM) may

required, depending

the nature

the repair.

sure to

use

SST

and

SSM where specified

and

follow the proper work procedure. A list

SST

and

SSM

can

be found at the back

this manual.

When replacing fuses, be sure the new fuse has the cor-

rect amperage rating.

NOT exceed the fuse amp rating

use

one

a lower rating.

11.

Care

must

taken

when

jacking up and supporting the

vehicle.

sure

lift

and

support the vehicle at the

proper locations

(See

pages IN-8,

9).

(a)

If the vehicle is

jacked up only at the front

rear end,

sure to block the wheels in order

ensure safety.

(b)

After

the vehicle is jacked up,

sure

support

stands. It

extremely dangerous to do any work

the vehicle raised

jack alone, even

for

a small job

that can be finished quickly.

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