Toyota VZN150 series Bedienungsanleitung

•

FOREWORD

This manual contains maintenance and repair procedures

for

the

1996

TOYOTA

TACOMA.

Applicable models:

RZN140,

150,

161,

171 series

VZN

150,

160,

170

series

The manual is divided

into

sections

with

thumb

index

for

each section

the

edge

the pages.

Please note

that

the

publications

below

have also been

prepared

relevant service manuals

for

the

components

and

systems

this

vehicle.

Manual Name Pub. No.

•

A43D

Automatic

Transmission Repair

RM387U

Manual (Nov.

1993)

•

A340E,

A340F,

A340H

Automatic

RM391 U

Transmission Repair Manual (Nov.

1993)

•

A340F,

A343F

Automatic

Transmission

RM479U

Repair Manual (Sep.

1995)

•

1996

Toyota

Tacoma Electrical Wiring

EWD246U

Diagram

•

1996

Model

TOYOTA

New

Car Features NCF120U

All

information

this

manual is based on

the

latest

product

in-

formation

the

time

publication.

However,

specifications

and procedures are subject

change

without

notice.

TOYOTA

MOTOR

CORPORATION

All

rights reserved. This book may not

repro-

duced

copied,

whole

part,

without

the

written permission

Toyota Motor Corporation.

First

Printing:

Jul. 14, 1995 01-950714-00

Sixth

Printing:

Feb.

28, 2000 06-000228-01-2

CAUTION

This

manual

does

not

include

all

the

necessary

items

about

repair

and

service.

this

manual

made

for

the

purpose

the

use

for

the

persons

who

have

special

techniques

and

certifications.

the

cases

that non-specialized

uncertifiedtechnicians

perform

repair

service

only

using

this

manu-

without proper

equipment

tool,

that

may

cause

severe

injury

you

other

people

around

and

also

cause

damage

your customer's

vehicle.

order

prevent dangerous operation

and

damages

your customer's

vehicle,

sure

the

instruction

shown

below.

•

Must

read

this

manual

thoroughly.

especially important

have

good

understanding

all

the

contents written

the

PRECAUTION

"IN"

section.

•

The

service

method

written

this

manual

very

effective

perform

repair

and

service.

When

performing

the

operations

following

the

procedures

using

this

manual,

sure

use

tools

spe-

cified

and

recommended.

using

non-specified

recommended

tools

and

service

method,

sure

confirm

safety

the

technicians

and

any

possibility

causing

personal

injury

damage

the

customer's

vehicle

before

starting

the

operation.

•

part

replacement

necessary,

must

replace

the

part

with

the

same

partnumber

equivalent

part.

not

replace

with

inferior

quality.

•It

important

note

that

this

manual

contains

various

"Cautions"

and

"Notices"

that

must

•

carefully

observed

order

reduce

the

risk of

personal

injury

during

service

repair,

the

possibility that improperservice

repair

may

damage

the

vehicle or render

unsafe.

also

important

understand that

these

"Cautions"

and

"Notices"

are

not

exhaustive,

because

important

warn

all

the

possible

hazardous

consequences

that

might

result

from

failure

these

instructions.

•

INTRODUCTION

MAINTENANCE

2RZ-FE,

3RZ-FE

ENGINE

5VZ-FE

ENGINE

IGNITION SYSTEM

STARTING SYSTEM

CHARGING SYSTEM

CLUTCH

W59

MANUAL

TRANSMISSION

R150, R150F

MANUAL

TRANSMISSION

A43D

AUTOMATIC

TRANSMISSION

A340E,

A340F

AUTOMATIC

TRANSMISSION

TRANSFER

PROPELLER

SHAFT

SUSPENSION

AND

AXLE

BRAKE SYSTEM

STEERING

SUPPLEMENTAL RESTRAINT SYSTEM

BODY ELECTRICAL SYSTEM

BODY

AIR CONDITIONING SYSTEM

..........

----------.

•

IN-1

INTRODUCTION

HOW TO

USE

THIS

MANUAL

-2

IDENTIFICATION INFORMATION

IN-

GENERAL REPAIR INSTRUCTIONS

IN-

PRECAUTION

-8

HOW TO TROUBLESHOOT

ECU

CONTROLLED SYSTEM

IN-

VEHICLE LIFT

AND

SUPPORT

LOCATIONS

IN-

ABBREVIATIONS USED

THIS

MANUAL

GLOSSARY

SAE AND TOYOTA

TERMS

IN-

STANDARD BOLT TORQUE

SPECIFICATIONS

IN-

GENERAL DESCRIPTION

INOlO-01

HOW

USE

THIS

MANUAL

INDEX •

INOZE-01

INTRODUCTION -HOW

USE

THIS

MANUAL

An INDEX is provided on the

first

page

each section

guide you

the item

repaired.

To assist you in finding your

way

through the manual, the Section Title and major heading are

given at the

top

every page.

IN-2

the beginning

each section, ageneral Description is given

that

pertains

all repair

operations contained

that

section.

Read these precautions before starting any repair task.

_-00

TROUBLESHOOTING

TROUBLESHOOTING tables are included

for

each system

help you diagnose the problem and

find the cause. The fundamentals

how

proceed

with

troubleshooting are described on page

-13.

sure

read this before performing troubleshooting.

tNOaJ-01

PREPARATION

Preparation lists the SST (Special Service Tools), recommended tools, equipment, lubricant and

SSM (Special Service Materials)

which

should

prepared before beginning the operation and

explains the purpose

each one.

REPAIR PROCEDURES

Most

repair operations.begin

with

an overview illustration.

identifies the components and •

shows

how

the parts

fit

together.

Example:

•

Nl1306

Clevis

.....lClip

t) Cl,v',

ILock Nut

Snap

Ring

Washer

Push

Rod

Piston

___

-"!U

~§~~----Reservoir

Tank

Cylinder

®-------Filler

Cap

Float

•Non-reusable part

INTRODUCTION -HOW

USE

THIS

MANUAL

IN-3

•

The procedures are presented in a

step-by-step

format:

•The illustration shows

what

do and where

•The task heading tells

what

do.

•The detailed

text

tells

how

perform the task and gives

other

information such

specifications and warnings.

Example:

This

format

provides the experienced technician

with

aFAST TRACK

the information needed.

The upper case task heading can

read at aglance when necessary, and the

text

below

provides detailed information.

Important

specifications and warnings always stand

out

in bold

type.

IN02L-01

REFERENCES

References have been kept

aminimum. However, when

they

are required you are given the

page

refer to.

IN02.M-OI

SPECIFICATIONS

Specifications are presented in bold type

throughout

the

text

where needed. You never have

leave the procedure

look up

your

specifications. They are also found at the end

each section,

for

quick

reference.

UNIT

The UNITS given in

this

manual are primarily expressed according

the

UNIT (International

System

Unit). and alternately expressed in the metric system and in the English System.

Example:

Torque:

N·m

(310

kgf·cm.

ft.lbf)

III02N-01

INOOI-OO

HIOII-01

The vehicle identification number is stamped on the •

vehicle identification number plate and certification

label.

Vehicle Identification Number Plate

Certification Label

The engine serial number is stamped on the engine

block

shown.

IDENTIFICATION INFORMATION

VEHICLE IDENTIFICATION NUMBER

ENGINE SERIAL NUMBER

INTRODUCTION -IDENTIFICATION INFORMATION

IWOI'-OI

CAUTIONS are presented in bold type. and indicate there is apossibility

injury

you

•

other people.

NOTICES are also presented in bold type. and indicate the possibility

damage

the

components being repaired.

HINTS are separated from the

text

but

not

appear in bold. They provide additional

information

help you perform the repair efficiently.

•

2RZ-FE, 3RZ-FE Engi-ne :

CAUTIONS, NOTICES, HINTS:

IN-4

5VZ-FE

Engine:

•

N14492

INTRODUCTION -GENERAL

REPAIR

INSTRUCTIONS

•

•IN0036 Seal Lock Adhesive

FI1066

Zll554

IN-5

GENERAL REPAIR INSTRUCTIONS

IN059-01

Use fender, seat and

floor

covers

keep the vehicle

clean and prevent damage.

During disassembly, keep parts in the appropriate

order

facilitate reassembly.

3. Observe the following:

(a)

Before performing electrical work, disconnect

the negative

(-)

terminal cable

from

the battery.

(b)

is necessary

disconnect the battery

for

inspection

repair, always disconnect the nega-

tive

(-)

terminal cable

which

is grounded

the

vehicle body.

(c)

To prevent damage

the battery terminal,

loosen the cable

nut

and raise the cable

straight

without

twisting

prying it.

(d)

Clean the battery terminals and cable ends

with

clean shop rag. Do

not

scrape them

with

afile

other

abrasive objects.

(e)

Install the cable ends

the

battery

terminals

with

the

nut

loose, and

tighten

the

nut

after

installation. Do

not

use ahammer

tap the cable

ends

onto

the terminals.

(f)

sure the cover

for

the positive

(+)

terminal is

properly in place.

4. Check hose and wiring connectors

make sure

that

they are secure and correct.

Non-reusable parts

(a)

Always replace

cotter

pins, gaskets,

O-rings

and

oil seals etc.

with

new

ones.

(b)

Non-reusable

parts are indicated in the compo-

nent illustrations by the

•••

symbol.

6. Precoated parts

Precoated parts are bolts and nuts, etc.

that

are

coated

with

aseal lock adhesive

the factory.

(a)

a precoated part is retightened, loosened

caused

move in any way,

must

be recoated

with

the specified adhesive.

IN-6 INTRODUCTION -GENERAL

REPAIR

INSTRUCTIONS

(b)

When reusing precoated parts, clean

off

the old

adhesive and

dry

with

compressed air. Then

apply the specified seal lock adhesive

the bolt, •

nut

threads.

(c)

Precoated parts are indicated in the component

illustrations

the

-*-

symbol.

When necessary, use asealer on gaskets

prevent

leaks.

8. Carefully observe all specifications

for

bolt

tightening

torques. Always use atorque wrench.

9. Use

special service tools

(SST)

and special service

materials (SSM) may

required, depending on the

nature

the repair.

sure

use SST and SSM

where specified and

the proper

work

proce-

dure. Alist

SST and SSM can

found in the

preparation part

the

front

each section in this

manual.

Medium Current

Fuse

and High Current

Fuse

Equal Amperage Rating

~_-'i

~ ~

BE1367

10. When replacing fuses, be sure the

new

fuse has the

correct amperage rating.

NOT exceed the rating

use one

with

lower

rating. •

Illustration Symbol Part Name

Abbreviation

FUSE FUSE

0,<>;

BE5694 IN0366

MEDIUM CURRENT FUSE M-FUSE

BE6696 IN0366

HIGH CURRENT FUSE H-FUSE

BE6696 IN0367

FUSIBLE LINK

BE6697 IN0367

-+=4-

CIRCUIT BREAKER

BE5598

VWJ76

•

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