TQ ILM-E Bedienungsanleitung

Assembly Instructions

ILM-E Servo Kits

Edition 10/2021 EN

Assembly Instructions | ILM-E Servo Kits

2 Edition 10/2021 EN

We have checked the content of this document for conformity with the unit described

in it. There may nevertheless still be differences, so we cannot guarantee complete

accuracy and correctness.

However, the information in this document is reviewed regularly and any necessary

corrections are included in subsequent editions.

All trademarks mentioned in this manual are the property of their respective owners

(see section 1.12 on page 7).

TQ-Drives is a trademark of the TQ-Group.

TQ-Systems GmbH | Mühlstr. 2, Gut Delling | 82229 Seefeld | Germany

Phone: +49 8153 9308–0 | Fax: +49 8153 4223

info@tq-group.com | www.tq-robodrive.com

Assembly Instructions | ILM-E Servo Kits

3Edition 10/2021 EN

Contents

1 Introduction ....................................................................................................................... 4

1.1 Notes on the assembly instructions ......................................................................... 4

1.2 Description ................................................................................................................ 4

1.3 Revision index ........................................................................................................... 5

1.4 Supplementary documents ...................................................................................... 5

1.5 Explanation of the symbols used ............................................................................. 5

1.6 Training ...................................................................................................................... 5

1.7 Declaration of incorporation .................................................................................... 5

1.8 Serial number ............................................................................................................ 5

1.9 Warranty .................................................................................................................... 6

1.10 Transportation and storage .................................................................................... 6

1.11 Environmentally-friendly disposal ........................................................................... 7

1.12 Trademarks ............................................................................................................... 7

2 Safety ................................................................................................................................. 8

2.1 Hazard classiﬁcation ................................................................................................. 8

2.2 Target group ............................................................................................................. 8

2.3 Intended use ............................................................................................................. 9

2.4 Working environment and operation ..................................................................... 9

2.5 Safety instructions for the ILM-E servo kit ............................................................ 10

2.6 Warning labels ......................................................................................................... 11

3 Technical data .................................................................................................................. 12

3.1 Data sheet ................................................................................................................. 12

3.2 Connection diagram (star-serial conﬁguration) .................................................... 12

3.3 Installation dimensions ........................................................................................... 13

4 Solder pads on the connection board ........................................................................... 14

5 Assembly .......................................................................................................................... 15

5.1 Stator ........................................................................................................................ 17

5.1.1 Tools and equipment required ........................................................................ 17

5.1.2 Shrink-ﬁtting .................................................................................................... 18

5.2 Rotor ....................................................................................................................... 20

5.2.1 Tools and equipment required ...................................................................... 20

5.2.2 Bonding process ............................................................................................ 21

5.2.3 Inserting the rotor into the stator ................................................................ 22

6 Declaration of incorporation .......................................................................................... 23

Assembly Instructions | ILM-E Servo Kits

4 Edition 10/2021 EN

Introduction

1 INTRODUCTION

1.1 Notes on the assembly instructions

These instructions contain important information that should be followed

when installing the ILM-E servo kits.

►Read all the instructions carefully before starting assembly to avoid possible risks

and mistakes.

►These instructions are part of the product. Keep the instructions in a safe place for

future reference.

WARNING

►Follow ALL danger and warning instructions and notes on precautionary measures.

►Read section „2 Safety“ on page 8 carefully.

1.2 Description

RoboDrive’s ILM-E series of stator-rotor instal-

lation kits provides solutions for structurally

integrated drive engineering. An ILM-E (internal

rotor motor – Evolution) servo kit consists of a

stator and a rotor with permanent magnets for

installation in machines and devices in the com-

mercial environment.

The RoboDrive technology provides the highest

power density at maximum torque and overload

capability in a compact design.

The ﬂexible concept offers solutions for a variety

of demanding drive applications. Alternative

nominal currents, increased rotational speeds

and customised torque-speeds are available

upon request.

The implementation of customer-speciﬁc solutions to achieve a compact and thermal-

ly-optimized design is supported by extensive documentation and RoboDrive develop-

ment expertise.

ILM-E servo kits offer the following stand-out features:

—Installation kits for maximum freedom of design

—Hollow shaft capability

—Low voltage 12 V – 48 V

—Excellent copper ﬁll factor offering high torque density and dynamic response

Fig. 1: ILM-E servo kit

Assembly Instructions | ILM-E Servo Kits

5Edition 10/2021 EN

Introduction

—Concentrated windings for low losses

—Thermally-optimized actuator design thanks to structural integration

—Drive systems developed to optimize weight and installation space on the basis of

load proﬁle analyses

—High bandwidth and minimal harmonics for optimal control quality

1.3 Revision index

Manual Edition Language

ILM-E Servo Kit Assembly Instructions 10/2021, initial version EN

Table 1: Revision index

1.4 Supplementary documents

Installation drawings and data sheets are available for different sizes on our website.

1.5 Explanation of the symbols used

►This symbol indicates an action to be taken.

—This symbol indicates a list.

1.6 Training

The manufacturer offers training courses on the general handling of the ILM-E servo kits.

Please contact the TQ-Drives division of TQ-Systems GmbH as required.

1.7 Declaration of incorporation

The ILM-E servo kits are regarded as "partly-completed machinery" as deﬁned in the

Machinery Directive 2006/42/EC. The declaration of incorporation is an integral part of

this installation manual (see section 6 on page 23).

1.8 Serial number

—The serial number is shown on the label attached to the stator.

—The serial number is shown on the label attached to the rotor.

NOTE

The label on the rotor must be removed without leaving any residues before the rotor is

installed.

Assembly Instructions | ILM-E Servo Kits

6 Edition 10/2021 EN

Introduction

1.9 Warranty

TQ-Systems GmbH guarantees that, if used for the agreed purpose, the ILM-E servo kits

fulﬁl the contractually deﬁned speciﬁcations and functionality and correspond to the

state of the art at the time of delivery.

The warranty is limited to material, manufacturing and processing defects.

The manufacturer’s liability and warranty shall not apply in the following cases:

—Genuine parts were not replaced with genuine parts or parts approved by

TQ-Systems GmbH.

—The assembly or set-up work was carried out without following these assembly

instructions or was otherwise carried out incorrectly.

—Unauthorised repairs

—Incorrect operation

—Incorrect use

—Application of force

—Other modiﬁcations to the contractual product

NOTE

The warranty period is 12 months and starts upon delivery to the customer.

Please contact the TQ-Drives Division of TQ-Systems GmbH for all claims under the

warranty.

1.10 Transportation and storage

—The stator and rotor of the ILM-E servo kit are shipped in separate packing units.

—Always transport the ILM-E servo kits in the original packaging to avoid mechanical

damage or damage due to static electricity.

—During transportation, avoid hard impacts or vibrations that could affect the

ILM-E servo kits.

Assembly Instructions | ILM-E Servo Kits

7Edition 10/2021 EN

Introduction

1.11 Environmentally-friendly disposal

DANGER

Danger of death by powerful magnetic ﬁelds

The life of persons with passive or active implants such as pacemakers, deﬁbrillators, insu-

lin pumps etc. is put at risk if they stand in the vicinity of the ILM-E servo kit.

►Make sure that no persons who could possibly be affected by powerful magnetic ﬁelds

are able to approach the ILM-E servo kit. They must maintain a safe distance of at least

2 m.

►Instruct persons in the vicinity of the potential risk.

The ILM-E servo kits must not be disposed of in the residual waste bin.

►In Germany, metal and plastic components should be disposed of at the local recy-

cling centre. The national regulations in other EU states should also be followed.

►In Germany, electrical components should be disposed of in accordance with the

Electrical and Electronic Equipment Act (ElektroG). In other EU states, the na-

tional implementation of the Waste Electrical and Electronic Equipment Directive

2002/96/EC (WEEE) should be followed.

►The regulations and statutory requirements in your own country concerning disposal

should also be followed.

1.12 Trademarks

—LOCTITE® is a trademark of Henkel.

—Kapton® is a trademark of DuPont.

Assembly Instructions | ILM-E Servo Kits

8 Edition 10/2021 EN

Safety

2 SAFETY

These instructions contain notes that you must follow for your own personal safety and

to avoid injury and damage to property. They are highlighted by warning triangles and

are shown as follows according to the level of danger.

2.1 Hazard classiﬁcation

DANGER

The signal word designates a hazard with a high degree of risk which, if it is not avoided,

will result in death or severe injury.

WARNING

The signal word designates a hazard with a medium degree of risk which, if it is not avoid-

ed, will result in death or severe injury.

CAUTION

The signal word designates a hazard with a low degree of risk which, if it is not avoided,

could result in minor or moderate injury.

NOTE

A note as used in these instructions contains important information about the product or

about a part of the manual to which particular attention should be paid.

2.2 Target group

The activities described in this manual must only be carried out by technicians with the

following qualiﬁcations:

—Training in the installation and commissioning of electrical devices (qualiﬁed elec-

trician as deﬁned in EN 50110–1: a person with technical training, knowledge and

experience sufﬁcient to allow them to recognise and avoid the risks that might be

posed by electricity)

—Extensive knowledge in the ﬁelds of electrical engineering and drive technology

—Training in electrical and mechanical hazards and the local safety requirements

—Knowledge of the relevant standards and directives

—Knowledge and observance of this document and all the safety instructions

Any employee who does not have the relevant training must be given appropriate

training and instruction. The instruction is to be given by authorised personnel with the

appropriate training.

Assembly Instructions | ILM-E Servo Kits

9Edition 10/2021 EN

Safety

2.3 Intended use

The ILM-E servo kits must be used only for the applications listed in the technical de-

scriptions, i.e. as a structurally-integrated drive. Any different or more extensive usage

will be regarded as contrary to the intended use and will invalidate the warranty.

The ILM-E servo kits are regarded as "partly-completed machinery" as deﬁned in the

Machinery Directive 2006/42/EC and must not be brought into service until it has been

determined that the machines in which the ILM-E servo kits are to be installed conform

to the provisions of the Machinery Directive 2006/42/EC.

The ILM-E servo kits are not domestic appliances; as components they are intend-

ed exclusively for reuse for commercial or professional purposes as deﬁned by

IEC/EN 61000–3–2.

Intended use also includes compliance with this manual and the instructions it contains.

If the ILM-E servo kits are to be used safely and without interruption, they must have

been correctly transported, stored, assembled and set up.

For any use contrary to the intended use, TQ-Systems GmbH shall accept no liability for

any damage that may occur and offers no warranty that the product will work perfectly

and correctly.

2.4 Working environment and operation

The ILM-E servo kits must only be operated under the conditions of use and within the

performance limits speciﬁed in the documentation.

The ILM-E servo kits are not permitted to be used in the following areas:

—in potentially explosive areas

—in areas in which harmful substances as deﬁned in EN 60721 may be encountered,

such as oils, acids, gases, vapours or dusts

—underwater

—in areas exposed to radiation

—in a vacuum

Assembly Instructions | ILM-E Servo Kits

10 Edition 10/2021 EN

Safety

2.5 Safety instructions for the ILM-E servo kit

DANGER

Danger of death by powerful magnetic ﬁelds

The life of persons with passive or active implants such as pacemakers, deﬁbrillators, insu-

lin pumps etc. is put at risk if they stand in the vicinity of the ILM-E servo kit.

►Make sure that no persons who could possibly be affected by powerful magnetic ﬁelds

are able to approach the ILM-E servo kit. They must maintain a safe distance of at least

2 m.

►Instruct persons in the vicinity of the potential risk.

►Attach warning instructions, stating POWERFUL MAGNETIC FIELDS at the installation

area and storage location.

—The rotors of the ILM-E servo kit will attract other magnetic materials. The forces of

attraction can be so great that the magnets of the servo kit splinter on impact and

tiny fragments ﬂy into the eyes.

►Wear safety goggles to protect your eyes until you have ﬁnished installing the

ILM-E servo kit.

—If the ILM-E servo kit is operated below the speciﬁed temperature, the magnets can

become detached from the rotor and ﬂy around due to thermal stressing of the

adhesive.

►Always operate the ILM-E servo kit within the speciﬁed temperature range.

—If the ILM-E servo kit operating voltage is too high, it will exceed the maximum

permitted rotational speed. There is a risk of parts becoming detached and ﬂying

around.

►Always operate the ILM-E servo kit within the speciﬁed voltage and speed

ranges.

—The electromagnetic interference (EMI) emitted by the ILM-E servo kit is negligible in

nominal operation. However it is not possible to entirely exclude the possibility that

it will affect electrical devices.

—Fast acceleration of the ILM-E servo kit rotor can cause an inadequately secured

ILM-E servo kit to move suddenly and be ﬂung out of its original position.

—The drive train that is connected to the ILM-E servo kit must be designed for the

maximum rotational speed of the ILM-E servo kit, otherwise the drive train may be

damaged or crack.

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